GEAR UNIT HAVING A SHAFT, A FIRST BEARING, A HOUSING PART, AND A COVER

Abstract

A gear unit includes a shaft, rotatably mounted via a first bearing, a housing part, and a cover connected to the housing part. The shaft has a threaded region onto which a nut is screwed, and a spacing sleeve and a disk are arranged between the nut and an inner ring of the spacing sleeve. The greatest outer diameter of the disk is greater than the greatest outer diameter of the spacing sleeve; the greatest radial distance of the disk relative to the rotational axis of the shaft is greater than the greatest radial distance of the spacing sleeve relative to the rotational axis of the shaft; and/or the radial spacing region covered by the disk and relative to the rotational axis of the shaft contains the radial spacing region covered by the spacing sleeve.

Claims

1-15. (canceled)

16. A gear unit, comprising: a first bearing having an inner ring; a shaft rotatably mounted via the first bearing and including a threaded region, the inner ring of the first bearing being arranged on the shaft; a nut engaged with the threaded region of the shaft; a housing part; a cover connected to the housing part; a spacing sleeve; and a disk; wherein the spacing sleeve and the disk are arranged between the nut and an inner ring of the spacing sleeve; and wherein a greatest outer diameter of the disk is greater than a greatest outer diameter of the spacing sleeve, a greatest radial distance of the disk relative to a rotational axis of the shaft is greater than a greatest radial distance of the spacing sleeve relative to the rotational axis of the shaft, and/or a radial spacing region covered by the disk and relative to the rotational axis of the shaft contains a radial spacing region covered by the spacing sleeve.

17. The gear unit according to claim 16, wherein the cover is screw-connected to the housing part, and the nut is adapted to adjust a bearing tension.

18. The gear unit according to claim 16, wherein the disk is arranged axially between the nut and the spacing sleeve.

19. The gear unit according to claim 16, wherein the spacing sleeve rests against the inner ring of the first bearing, and/or the spacing sleeve is arranged axially between the disk and the inner ring of the first bearing.

20. The gear unit according to claim 16, wherein the nut is adapted to adjust a bearing tension of a bearing arrangement of the shaft having the first bearing.

21. The gear unit according to claim 20, wherein the bearing arrangement includes a second bearing.

22. The gear unit according to claim 16, wherein the disk projects into an annular space that is connected via a channel to an inner space of the gear unit and/or to an inner space of the gear unit that includes a toothed part and an oil pan of the gear unit.

23. The gear unit according to claim 22, wherein the annular space is limited by (a) the first bearing and/or (b) an inner ring, roller bodies, and an outer ring of the first bearing, and by the nut, the disk, the spacing sleeve, and the cover.

24. The gear unit according to claim 22, wherein the channel includes (a) a first space limited by the cover, a drain plug, and the housing part, and (b) a second space that passes through the housing part and opens into the inner space of the gear unit and into the first space.

25. The gear unit according to claim 24, wherein the first space is arranged as a recess, and the first space opens into the annular space.

26. The gear unit according to claim 16, wherein an annular gap is arranged between the nut and the cover.

27. The gear unit according to claim 26, wherein the nut is rotationally-fixedly connected to the shaft.

28. The gear unit according to claim 16, wherein a ring is arranged on the shaft and connected to the shaft in a non-positive fit and/or thermally-shrunk connection, and the nut is arranged axially, in an axial direction, and/or in a direction of a rotational axis of the shaft between the ring and the first bearing.

29. The gear unit according to claim 28, wherein a labyrinth disk is connected and/or screw-connected to the ring.

30. The gear unit according to claim 29, wherein circumferential annular grooves of the labyrinth disk, oriented coaxially with a rotational axis of the shaft, together with corresponding circumferential annular grooves provided on the cover and oriented coaxially with the rotational axis of the shaft, form a labyrinth gap.

31. The gear unit according to claim 28, wherein a main chamber and two chambers spaced apart from the main chamber are arranged between the ring and the cover, the main chamber being arranged axially between the two chambers, an annular gap connecting the main chamber to the two chambers being arranged between the ring and the cover.

32. The gear unit according to claim 31, an elevation is arranged on the ring and projects into the main chamber.

33. The gear unit according to claim 32, wherein the elevation is arranged as a local maximum of an outer diameter of the ring that depends on an axial position, and an axial region covered by the main chamber includes and/or truly contains an axial region covered by the elevation.

34. The gear unit according to claim 29, wherein a laminar ring is arranged between the labyrinth seal and the ring, and/or a radial wall thickness of the nut is greater than a radial wall thickness of the spacing sleeve.

35. The gear unit according to claim 34, wherein the laminar ring is arranged in a circumferential annular groove of the labyrinth disk.

36. The gear unit according to claim 35, wherein the laminar ring is formed of three pieces, and a radially outer surface of the laminar ring contacts the cover.

37. The gear unit according to claim 29, wherein at least one screw is arranged through the labyrinth disk and screwed into a threaded hole of the ring, a region covered axially by the screw overlaps with a region covered axially by a main chamber.

38. The gear unit according to claim 37, wherein a material of the screw has a lower density than a material of the ring, and/or a head of the screw presses the labyrinth disk to the cover.

Description

BRIEF DESCRIPTION OF THE DRAWING

[0030] FIG. 1 is a longitudinal cross-sectional view of a region of a gear unit according to an example embodiment of the present invention.

DETAILED DESCRIPTION

[0031] As illustrated in FIG. 1, a shaft 9, e.g., a solid shaft or hollow shaft, is mounted via bearings received in a housing part 15.

[0032] The shaft 9 is, for example, arranged as the drive shaft of the gear unit and projects out of the housing including the housing part 15.

[0033] The inner ring 1 of a first of the bearings is fitted onto the shaft and is connected in a non-positive fit to the shaft 15.

[0034] The bearings are arranged embodied as angular contact bearings, e.g., as double bearings or double row bearings.

[0035] For adjusting the bearing tension, a nut 4 is screwed onto the shaft 9 and presses against the inner ring 1 via a spacing sleeve 2 fitted onto the shaft 9 and arranged axially between the inner ring 1 of the first bearing and the nut 4, and a disk 3, also fitted onto the shaft 9 and arranged between the nut 4 and the spacing sleeve 2, thus effecting the bearing tension.

[0036] The disk 3 extends further radially than the nut 4 and the spacing sleeve 2. The disk 3 thus covers a radial distance region that contains the radial distance region covered by the nut 4, and/or the disk 3 thus covers a radial distance region that contains the radial distance region covered by the spacing sleeve. The fact that the disk 3 projects radially prevents the oil lubricating the roller bodies from flowing from the inner ring 1 to the nut 4.

[0037] The nut 4 can be arranged as a tightening nut, in which, on its radial outside and on its radial inside, it has at least one circumferential groove and/or slit, and screws that press regions spaced apart from one another axially toward one another through the groove or slit. Thus, a detent or fixation is made possible at the screw threaded region of the shaft 9 where the nut 4 is screwed on.

[0038] For covering the first bearing, a cover 12 is connected to the housing part 15. The radial distance region covered by the cover 12 contains the radial distance region covered by the first bearing, that is, for example, its outer ring, roller bodies, and inner ring 1.

[0039] The cover 12 is tightly connected to the housing part 15 by screws and a seal, e.g., a flat seal and/or O-ring.

[0040] The radial distance, the axial direction, and the circumferential direction refer to the rotational axis of the shaft 9.

[0041] The disk 3 projects radially into a recess of the cover 12, which recess is limited by the cover 12, the spacing sleeve 2, the housing part 15, and the first bearing, e.g., by the inner ring 1, the outer ring, and the roller bodies of the first bearing.

[0042] The oil escaping from the first bearing enters into this chamber-like recess and is returned via a channel to the oil pan of the gear unit. The channel is made of a recess 13 made in the cover 12, e.g., from the underside of the cover 12 into the cover 12, and, on the other hand, in a recess 14 made in the housing part 15. This recess 14 passes through the housing part and thus opens into the interior of the gear unit, e.g., such that the oil can be returned to the oil pan of the gear unit.

[0043] A drain plug screwed into a threaded hole of the housing part passing through the housing part 15 from the surroundings closes the recess 14 to the surroundings.

[0044] A drain plug screwed into a threaded hole of the cover 12 passing through the cover 12 closes the recess 13 to the surroundings. Thus, oil collecting in the recesses 13 and 14 can be readily drained during maintenance.

[0045] The disk 3 is clamped between the nut 4 and the spacing sleeve 2. Since the disk 3 projects radially on the spacing sleeve and is arranged on the side of the spacing sleeve 2 facing away from the first bearing, the oil escaping from the first bearing is stopped by the nut 4 and diverted to the oil pan via the channel leading downward.

[0046] Like the nut 4 and the spacing sleeve 2, the disk 3 is connected rotationally-fixed to the shaft 9. Thus, any oil remaining on the disk 3 is spun off, e.g., as a result of the centrifugal force.

[0047] There is a narrow gap between the nut 4 and the housing part 12. However, a labyrinth seal 6 and a laminar ring 8 are arranged to the output side for sealing. In addition, a ring 5 is arranged between these seals and the nut 4.

[0048] This ring 5 has an annular groove, the groove bottom of which has an elevation oriented radially outward. This annular groove is thus produced such that the groove depth has a local minimum axially. In this manner, oil is permitted to spin off, since the elevation functions as a centrifugal edge. The oil spun off is spun into a main chamber 10 formed extending circumferentially in that a circumferential inner groove is added to the cover 12.

[0049] A further inner groove is arranged axially before and after this inner groove, so that corresponding chambers 11 are formed that are limited respectively by the cover 12 and the shaft 9. These chambers 11 are for reducing pressure.

[0050] On its end region facing the drain plug 16, the main chamber is connected to the channel in that a recess passing through the cover 12 opens on the one hand into the recess 13 and on the other hand into the main chamber 10. This recess is, for example, arranged as a stepped bore, e.g., a radially oriented stepped bore.

[0051] The main chamber 10 together with the chambers 11 are arranged axially between the laminar ring 8 and the nut 4.

[0052] The labyrinth seal is formed from the cover 12 and the labyrinth disk 7. The labyrinth disk 7 has circumferential annular grooves concentric with the rotational axis of the shaft 9 and spaced apart from one another. These annular grooves are open to the cover 12. A labyrinth seal is formed by corresponding circumferential annular grooves arranged on the cover 12 that are concentric with the rotational axis of the shaft and spaced apart from one another. The labyrinth seal extends radially. This is because the annular grooves of the cover 12 each cover the same axial region. Likewise, the annular grooves formed on the labyrinth disk 7 each cover an identical further axial region, which however overlaps with the axial region covered by the annular grooves of the cover 12.

[0053] The laminar ring 8, for example, including three pieces, is arranged in a circumferential annular groove of the labyrinth disk 7. The radially outer surface of the laminar ring 8 contacts the cover 12.

[0054] The ring 5 is fitted onto and/or connected to the shaft 9 in a non-positive fit. To this end, a temperature difference is effected during production and the ring 5 is fitted on with this temperature difference. The ring 5 is connected to the shaft 9 in a non-positive fit using this shrinking.

[0055] The labyrinth disk 7 is connected to the ring 5 by screws. To this end, the threaded region of each screw is screwed into the respective threaded holes of the cover 12, and the screw head of each screw projecting through the labyrinth disk 7 presses the labyrinth disk 7 against the cover 12. The threaded holes and screws are, for example, oriented axially.

[0056] The cover 12 is attached to the housing part 15 by screws.

[0057] Together the chambers 11 have a smaller volume than the main chamber 10.

[0058] The chambers 11 are each formed by a circumferential groove, e.g., an inner groove, added to the cover 12. The main chamber 10, on the other hand, is formed by a circumferential annular groove that has the elevation and that is added to the shaft 9, and by a further circumferential groove, e.g., an inner groove, added to the cover 12. The region covered axially by the further groove includes the region covered axially by the annular groove added to the shaft 9.

[0059] In exemplary embodiments, the bearings are not arranged as angular contact bearings, but rather as roller bearings or even as other rolling bearings that are lubricated by oil from the interior of the gear unit.

LIST OF REFERENCE NUMERALS

[0060] 1 Inner ring of the first bearing [0061] 2 Spacing sleeve [0062] 3 Disk [0063] 4 Nut, e.g., tightening nut [0064] 5 Ring [0065] 6 Labyrinth seal [0066] 7 Labyrinth disk [0067] 8 Laminar ring [0068] 9 Shaft, e.g., solid shaft or hollow shaft [0069] 10 Main chamber [0070] 11 Chamber [0071] 12 Cover [0072] 13 Recess in the cover 12 [0073] 14 Recess in the housing part 15 [0074] 15 Housing part [0075] 16 Drain plug [0076] 17 Drain plug