LABEL
20230294890 · 2023-09-21
Inventors
- Daisuke IKEGAMI (Itabashi-ku, Tokyo, JP)
- Yasuyuki AMANO (Itabashi-ku, Tokyo, JP)
- Atsuhiro TANAKA (Itabashi-ku, Tokyo, JP)
- Mizuki ANDO (Aichi, JP)
Cpc classification
C09J153/02
CHEMISTRY; METALLURGY
B65D65/42
PERFORMING OPERATIONS; TRANSPORTING
C09J2301/41
CHEMISTRY; METALLURGY
C09J153/00
CHEMISTRY; METALLURGY
B65D65/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present invention provides a label having excellent barrier property and transparency, wherein contamination of the container and adhesive residue due to the residual monomer in the adhesive layer are suppressed. The label is a label that is used for shrink-wrapping a container body of a resin container by wrapping around a barrel of the container body and heat-shrinking the shrinkable label, wherein the label comprises at least one heat shrinkable base material, a transparent vapor-deposited film consisting of an inorganic oxide, and an adhesive layer, and the adhesive layer comprises an adhesive composition comprising a triblock copolymer having a block structure of segment A1-segment B-segment A2.
Claims
1. A label that is used for shrink-wrapping a container body of a resin container by wrapping around a barrel of the container body and heat-shrinking the shrinkable label, wherein the label comprises at least one heat shrinkable base material, a transparent vapor-deposited film consisting of an inorganic oxide, and an adhesive layer, and the adhesive layer comprises an adhesive composition comprising a triblock copolymer having a block structure of segment A1-segment B-segment A2.
2. A label that is used for sealing and shrink-wrapping a container body of a resin container and a lid detachably attached to a take-out port of the container body, by wrapping astride the container body of the resin container and the lid in the circumferential direction of the resin container, and heat-shrinking the shrinkable label, wherein the label comprises at least one heat shrinkable base material, a transparent vapor-deposited film consisting of an inorganic oxide, and an adhesive layer, and the adhesive layer comprises an adhesive composition comprising a triblock copolymer having a block structure of segment A1-segment B-segment A2.
3. The label according to claim 1, wherein the label wrapped around a barrel of the container body or the label wrapped in the circumferential direction of the resin container, is adhered to the entire surface by the adhesive layer.
4. The label according to claim 1, wherein in the triblock copolymer, both the glass transition temperatures (Tg) of the segments A1 and A2 are 90° C. or more, and the glass transition temperature (Tg) of the segment B is −40° C. or less.
5. The label according to claim 1, wherein the triblock copolymer comprises one or more selected from the group consisting of a styrene-based triblock copolymer, a hydrogenated product thereof, and an acrylic-based triblock copolymer.
6. The label according to claim 1, wherein in the label, the transparent vapor-deposited film and the heat shrinkable base material are sequentially laminated on the adhesive layer, and a print layer is provided on the surface opposite to the surface of the heat shrinkable base material in contact with the transparent vapor-deposited film.
7. The label according to claim 1, wherein the thickness of the transparent vapor-deposited film is 1 nm or more and 1,000 nm or less.
8. The label according to claim 1, wherein the adhesive composition comprises one or more tackifier selected from the group consisting of a rosin-based resin, a terpene-based resin, a styrene-based resin, and a hydrocarbon-based resin, and the content of the tackifier is 1 part by mass or more and 200 parts by mass or less with respect to 100 parts by mass of the triblock copolymer.
9. The label according to claim 1, wherein the adhesive composition does not contain a plasticizer.
10. The label according to claim 2, wherein the label wrapped around a barrel of the container body or the label wrapped in the circumferential direction of the resin container, is adhered to the entire surface by the adhesive layer.
11. The label according to claim 2, wherein in the triblock copolymer, both the glass transition temperatures (Tg) of the segments A1 and A2 are 90° C. or more, and the glass transition temperature (Tg) of the segment B is −40° C. or less.
12. The label according to claim 2, wherein the triblock copolymer comprises one or more selected from the group consisting of a styrene-based triblock copolymer, a hydrogenated product thereof, and an acrylic-based triblock copolymer.
13. The label according to claim 2, wherein in the label, the transparent vapor-deposited film and the heat shrinkable base material are sequentially laminated on the adhesive layer, and a print layer is provided on the surface opposite to the surface of the heat shrinkable base material in contact with the transparent vapor-deposited film.
14. The label according to claim 2, wherein the thickness of the transparent vapor-deposited film is 1 nm or more and 1,000 nm or less.
15. The label according to claim 2, wherein the adhesive composition comprises one or more tackifier selected from the group consisting of a rosin-based resin, a terpene-based resin, a styrene-based resin, and a hydrocarbon-based resin, and the content of the tackifier is 1 part by mass or more and 200 parts by mass or less with respect to 100 parts by mass of the triblock copolymer.
16. The label according to claim 2, wherein the adhesive composition does not contain a plasticizer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
DESCRIPTION OF THE INVENTION
[0026] Hereinafter, embodiments for carrying out the present invention (hereinafter referred to as embodiments) are described in detail. However, these are explained for the purpose of illustrative examples, and the present invention is not limited thereto.
[0027] <Label>
[0028]
[0029] Further, as shown in
[0030] The label 1 may be provided with a separation line (not shown in FIGs.) such as a perforation or a half-cut groove, if necessary. By providing the separation line, the label 1 can be easily and cleanly separated from the container body 11 or the resin container 10, to be opened.
[0031] Further, it is preferable that the label 1 is wrapped around a barrel of the container body 11 or in the circumferential direction of the resin container 10, and is adhered to the entire surface by the adhesive layer 40 described later. Thereby, the label 1 may not be easily peeled off in the distribution process of the resin container 10, and can have excellent tamper-proof property (virgin seal property). Further, in the part adhered to the adhesive layer 40, heat shrinkage is suppressed, cracks are less likely to occur in the transparent vapor-deposited film 30 described later, and excellent barrier property and transparency are maintained even after heat shrinkage. If necessary, a part of the surface of the adhesive layer 40 may be treated with glue exclusion such as a printing varnish or the like. Thereby, when the label 1 is peeled off from the container body 11 or the resin container 10, the label 1 can be easily peeled off, because the exfoliation starting point is formed.
[0032] Further, similarly in the case of the syringe-type resin container 10 of the syringe as shown in
[0033] As shown in
[0034] The resin container 10 is not particularly limited, and examples thereof include containers for foods, drinks, cosmetics, pharmaceuticals, etc. The label 1 of the present invention is suitably used for shrink-wrapping the container body 11 or the container body 11 and the lid 12 for medicines such as eye drops, nasal drops and prefilled syringes whose quality control is particularly strict.
[0035]
[0036] (Heat Shrinkable Base Material)
[0037] The material of the heat shrinkable base material 20 used for the label 1 of the present invention is not particularly limited as long as the label 1 can exhibit heat-shrinkability, and a film generally used as a film for shrink wrapping can be used. The material of the heat shrinkable base material 20 may include, for example, at least one of a polyester-based resin, a polystyrene-based resin, a polyolefin-based resin, a polyvinyl chloride-based resin and the like. In particular, the heat shrinkable base material 20 is preferably made of a material comprising at least one of a polyester-based resin, a polystyrene-based resin and a polyolefin-based resin from the viewpoint of easily exhibiting a desired heat-shrinkability. The heat shrinkable base material 20 is more preferably made of a material comprising a polyester-based resin such as a polyethylene terephthalate because the thermal expansion coefficient of the heat shrinkable base material 20 is small, and the heat shrinkable base material 20 has excellent dimensional stability, and is suitable for a printed label or the like.
[0038] The heat shrinkable base material 20 may be a single layer or a multilayer.
[0039] In the label 1 of the present invention, the thickness of the heat shrinkable base material 20 is preferably 10 μm or more, more preferably 20 μm or more. The thickness of the heat shrinkable base material 20 is preferably 80 μm or less, more preferably 60 μm or less. When the thickness of the heat shrinkable base material 20 is within the above numerical range, the label 1 can easily exhibit the desired heat-shrinkability.
[0040] (Transparent Vapor-Deposited Film)
[0041] The transparent vapor-deposited film 30 consisting of an inorganic oxide, is formed on at least one surface of the heat shrinkable base material 20.
[0042] The inorganic oxide used for the transparent vapor-deposited film 30 includes silicon oxide, aluminum oxide, magnesium oxide, zinc oxide, indium oxide, tin oxide and the like. Among them, silicon oxide and aluminum oxide are preferable, and aluminum oxide is more preferable from the point of cost and versatility. By using the inorganic oxide, the transparent vapor-deposited film 30 can have high transparency and barrier property, and the label 1 can have excellent barrier property and transparency. The transparent vapor-deposited film 30 may be a single layer or a multilayer. Further, the transparent vapor-deposited film 30 may be laminated with a film made of an inorganic nitride such as silicon nitride or a film made of an inorganic oxynitride such as silicon oxynitride and aluminum oxynitride.
[0043] The method of forming the transparent vapor-deposited film 30 is not particularly limited, and examples thereof include a method of forming the above mentioned inorganic oxide on a base material by a vacuum vapor deposition method, a sputtering method, an ion plating method, a thermal CVD method, a plasma CVD method, or the like. The transparent vapor-deposited film 30 may be formed on the peelable base material in advance and transferred to the heat shrinkable base material 20. As the method of forming the transparent vapor-deposited film 30, a method of depositing an inorganic oxide by direct evaporation may be used, but a method of reactive vapor deposition under an oxidizing atmosphere is more preferable from the viewpoint of productivity. In order to generate the oxidizing atmosphere, a required amount of oxygen gas alone or a gas obtained by diluting oxygen gas with an inert gas may be introduced into a vacuum vapor deposition apparatus. The inert gas refers to a rare gas such as argon and helium, nitrogen gas, or a mixed gas thereof. The reactive vapor deposition is performed in a way that a metal or an inorganic oxide is vaporized from an evaporation source under the oxidizing atmosphere, and an oxidation reaction occurs in the vicinity of the heat shrinkable base material 20 to form the transparent vapor-deposited film 30 on the heat shrinkable base material 20. The transparent vapor-deposited film 30 consisting of an inorganic oxide is most preferably a complete oxide. However, in general, when attempting to form a complete oxide, there is a high probability that an excessively oxidized part is formed, the gas barrier property of the excessively oxidized part is inferior, and it is difficult to obtain high gas barrier property as a whole. Therefore, the transparent vapor-deposited film 30 may be an incomplete oxide film in which some metal components remain.
[0044] As an example, a method of forming the transparent vapor-deposited film 30 consisting of aluminum oxide on the heat shrinkable base material 20 is explained below. The heat shrinkable base material 20 is set in a vacuum vapor deposition apparatus equipped with a film traveling device and traveled via a cooling metal drum. At this time, while the aluminum is heated and evaporated, the evaporated metal vapor is used for vapor deposition. Alternatively, oxygen gas is supplied to a part where the metal vapor is present, and the aluminum is coagulated and deposited on the heat shrinkable base material 20 while being oxidized to form a transparent vapor-deposited film 30 consisting of aluminum oxide and wound up. By changing the ratio between the amount of the evaporated aluminum and the amount of oxygen gas supplied at this time, the transparency of the transparent vapor-deposited film 30 can be changed. After the vapor deposition, the inside pressure of the vacuum vapor deposition apparatus is returned to normal pressure, and the transparent vapor-deposited film 30 is wound up. After that, the transparent vapor-deposited film 30 is preferably subjected to an aging treatment by leaving the transparent vapor-deposited film 30 at a predetermined temperature under atmospheric pressure for a predetermined period of time, whereby the barrier property and transparency are stabilized. The aging treatment is preferably performed at a temperature of 30° C. or more and less than 50° C. for one day or longer under atmospheric pressure, more preferably at a temperature of 30° C. or more and less than 45° C. for one day or more, in order to avoid deterioration of the physical properties of the transparent vapor-deposited film 30 due to heat shrinkage of the heat shrinkable base material 20.
[0045] In the label 1 of the present invention, the thickness of the transparent vapor-deposited film 30 is preferably 1 nm or more, more preferably 5 nm or more, and further preferably 10 nm or more. The thickness of the transparent vapor-deposited film 30 is preferably 1,000 nm or less, more preferably 500 nm or less, and even more preferably 200 nm or less. In the case that the thickness of the transparent vapor-deposited film 30 is 1 nm or more, the label 1 exhibits excellent barrier property, and when a print layer exists on the surface of the heat shrinkable base material 20, intrusion of the ink component of the print layer into the resin container 10 can be prevented, and contamination of the contents of the resin container 10 can be prevented. Further, when the thickness of the transparent vapor-deposited film 30 is 1,000 nm or less, it can be suppressed that the label 1 becomes excessively thick, and even when the heat shrinkable base material 20 is heat-shrinked, the transparent vapor-deposited film 30 is less likely to crack, and the transparency of the transparent vapor-deposited film 30 is maintained while maintaining excellent barrier property.
[0046] (Adhesive Layer)
[0047] In the label 1 of the present invention, the adhesive layer 40 is a layer formed from an adhesive composition comprising a triblock copolymer having a block structure of segment A1-segment B-segment A2.
[0048] The adhesive layer 40 may be formed by using a method of coating a solution formed by dissolving the adhesive composition in a solvent using a bar coater, a roll coater, a die coater, a comma coater or the like, and removing the solvent by drying (solution casting method). Alternatively, the adhesive layer 40 may be formed by heating and melting the adhesive composition using a hot melt coating method, a T-die method, an inflation method, a calendar forming method, a lamination method or the like.
[0049] As the above-mentioned triblock copolymer, for example, a styrene-based triblock copolymer, a hydrogenated product thereof, or an acrylic-based triblock copolymer may be used. Only one kind of the triblock copolymers may be used, or two or more kinds may be used. But, among them, the triblock copolymer preferably includes one or more selected from the group consisting of the styrene-based triblock copolymer, the hydrogenated product thereof, and the acrylic-based triblock copolymer.
[0050] The styrene-based triblock copolymer and the hydrogenated product thereof are preferably styrene-butadiene-styrene copolymer (SBS), styrene-isoprene-styrene copolymer (SIS), or styrene-ethylene-butylene copolymer/styrene copolymer (SEBS).
[0051] Further, the acrylic triblock copolymer preferably has a segment A1 and a segment A2 both of which are composed of a methacrylate unit, and a segment B composed of an acrylate unit. Methacrylates of the constituent units of the segments A1 and A2, include methyl methacrylate, ethyl methacrylate, isopropyl methacrylate, n-propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, sec-butyl methacrylate. tert-butyl methacrylate, n-hexyl methacrylate, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, n-octyl methacrylate, lauryl methacrylate, tridecyl methacrylate, stearyl methacrylate, isobornyl methacrylate, phenyl methacrylate, benzyl methacrylate, methoxyethyl methacrylate, ethoxyethyl methacrylate, diethylaminoethyl methacrylate, 2-hydroxyethyl methacrylate, 2-aminoethyl methacrylate, glycidyl methacrylate, tetrahydrofurfuryl methacrylate and the like. These methacrylates may be used alone or in combination of two or more. Among these, the methacrylate of the constituent units of the segments A1 and A2, is more preferably methyl methacrylate, ethyl methacrylate, tert-butyl methacrylate, cyclohexyl methacrylate, isobornyl methacrylate or phenyl methacrylate, from the viewpoint of the transparency of the obtained adhesive layer 40 and the heat resistance of the same when the heat shrinkable base material 20 is heat-shrinked.
[0052] Acrylates of the constituent unit of the segment B of the acrylic triblock copolymer, include butyl acrylate, isobutyl acrylate, sec-butyl acrylate, tert-butyl acrylate, amyl acrylate, isoamyl acrylate, hexyl acrylate, cyclohexyl acrylate, phenyl acrylate, methoxyethyl acrylate, ethoxyethyl acrylate, diethylaminoethyl acrylate, 2-hydroxyethyl acrylate, 2-aminoethyl acrylate, glycidyl acrylate, tetrahydrofurfuryl acrylate, 2-ethylhexyl acrylate, n-octyl acrylate, isooctyl acrylate, decyl acrylate, isobornyl acrylate, lauryl acrylate, benzyl acrylate, phenoxyethyl acrylate and the like. These acrylates may be used alone or in combination of two or more. Among these, the acrylate of the constituent unit of the segment B, is more preferably acrylates such as butyl acrylate, isobutyl acrylate and octyl acrylate from the viewpoint of improving the adhesive properties of the obtained adhesive layer 40. These acrylates may be used alone or in combination of two or more.
[0053] Further, in the above triblock copolymer having the block structure of segment A1-segment B-segment A2, it is preferable that both the glass transition temperatures (Tg) of the segments A1 and A2 are 90° C. or more, and the glass transition temperature (Tg) of the segment B is −40° C. or less. When the glass transition temperatures (Tg) of these segments are respectively within the above numerical ranges, the adhesive properties of the adhesive layer 40 may be controlled within the most suitable range.
[0054] The polystyrene conversion weight average molecular weight (Mw) of the acrylic triblock copolymer is preferably 50,000 or more and 1,000,000 or less, more preferably 60,000 or more and 500,000 or less, and further preferably 70,000 or more and 450,000. The polystyrene conversion weight average molecular weight (Mw) of the styrene-based triblock copolymer or the hydrogenated product thereof is preferably 10,000 or more and 500,000 or less, more preferably 20,000 or more and 400,000 or less, and further preferably 30,000 or more and 300,000 or less. Thereby, the adhesive layer 40 has an appropriate tack, exhibits high adhesive strength to the resin container 10, and is less likely to generate adhesive residue when the label 1 of the present invention is peeled off. Therefore, the label 1 of the present invention has good handleability. In the present specification, a value of polystyrene conversion weight average molecular weight (Mw) means a value measured as a standard polystyrene conversion value by gel permeation chromatography (GPC) using tetrahydrofuran (THF) as a solvent. Specifically, the measurement is performed using a GPC measuring apparatus (“HLC-8220GPC” manufactured by Tosoh Corporation) under the following condition: [0055] Column: TSKgel GMHXL->TSKgel GMHXL->TSKgel 2000HXL [0056] Injection amount: 80 μl [0057] Measurement temperature: 40° C. [0058] Flow velocity: 1 ml/min [0059] Detector: Differential refractometer [0060] Sample concentration: 1% (w/v)
[0061] The adhesive composition may further contain a component other than the above-mentioned triblock copolymer. The other component includes a tackifier, a coupling agent, a filler, a softener, a plasticizer, a surfactant, an antioxidant, a heat stabilizer, a light stabilizer, a UV absorber, a colorant, a defoamer, a flame retardant, an antistatic agent, or the like. In particular, the adhesive composition preferably contains a tackifier. The tackifier preferably includes, for example, one or more selected from the group consisting of a rosin-based resin, a terpene-based resin, a styrene-based resin, and a hydrocarbon-based resin. A hydrogenated resin obtained by hydrogenating these resins may be used as the tackifier. The content of the tackifier is preferably 1 part by mass or more and 200 parts by mass or less, more preferably 10 parts by mass or more and 180 parts by mass or less, with respect to 100 parts by mass of the triblock copolymer from the viewpoint of the adhesive strength, tack and cohesive force of the adhesive layer 40.
[0062] In the present specification, the tackifier is a component that supplementarily improves the adhesive strength of the adhesive layer 40, and is an oligomer having a mass average molecular weight (Mw) of usually less than 10,000, and is distinct from the above-mentioned triblock copolymers. The adhesive layer 40 formed from the adhesive composition comprising the tackifier together with the above-mentioned triblock copolymer, can exhibit high adhesive strength to the container body 11 of the resin container 10.
[0063] Further, it is preferable that the adhesive composition does not contain a plasticizer. By not containing a plasticizer, there is no bleeding of the plasticizer from the adhesive layer 40 to the resin container 10, contamination of the contents of the resin container 10 can be prevented, and the adhesive layer 40 having excellent transparency can be obtained.
[0064] The thickness of the adhesive layer 40 is preferably 5 μm or more, more preferably 10 μm or more, and further preferably 15 μm or more. The thickness is preferably 100 μm or less, more preferably 80 μm or less, and further preferably 70 μm or less. When the thickness of the adhesive layer 40 is 5 μm or more, the label 1 can easily exhibit excellent adhesiveness to the resin container 10. Further, when the thickness of the adhesive layer 40 is 100 μm or less, shrink wrapping can be performed without hindering the heat shrinkage of the heat shrinkable base material 20. In addition, transfer of the components from the adhesive layer 40 to the resin container 10 can be further reduced, and contamination of the resin container 10 when the label 1 is used can be effectively suppressed.
[0065] The label 1 of the present invention preferably has a total light transmittance (value measured in accordance with the Japanese Industrial Standards: JIS K7361-1: 1997) of 80% or more, and more preferably 90% or more. When the total light transmittance is 80% or more, the transparency is high, and the deterioration of the contents of the resin container 10 can be confirmed through the label 1, even in the state where the resin container 10 is shrink-wrapped. Such total light transmittance can be easily achieved by using a vapor-deposited film of silicon oxide or aluminum oxide as the transparent vapor-deposited film 30 consisting of an inorganic oxide.
[0066] (Release Sheet)
[0067] In the label 1 of the present invention, as shown in
[0068] The present invention has been described above explaining the embodiments. However, the technical scope of the present invention is not limited to the scope described in the above embodiments and examples. It is apparent to a person skilled in the art that various modifications or improvements may be added to the above embodiments. In addition, it is also clear from the description of the claims that the forms with the above modifications or improvements may be included in the technical scope of the present invention.
REFERENCE SIGNS LIST
[0069] 1 Label [0070] 10 Resin container [0071] 11 Container body [0072] 12 Lid [0073] 20 Heat shrinkable base material [0074] 30 Transparent vapor-deposited film [0075] 40 Adhesive layer [0076] 50 Release sheet