Punching and clinching of metal sheets

Abstract

Metal sheets are connected in that a hole is introduced into metal sheets of a first stack, and a region of metal sheets of a second stack are deformed in a stack direction. The deformed region can be plastically deformed in such a way that there is interlocking of the deformed region with at least one metal sheet lying below same. In embodiments, the hole has a shape with a reduced width at the center.

Claims

1. A method for punching and clinching metal sheets, comprising at least the following steps: stacking a first plurality of metal sheets in a first stack and a second plurality of metal sheets in a second stack; arranging the metal sheets of the second stack on top of the metal sheets of the first stack; punching a hole in the metal sheets of the first stack of metal sheets; cutting a contour into a region of the metal sheets of the second stack of metal sheets that corresponds to a shape of the hole; clinching the metal sheets of the first stack to the metal sheets of the second stack through plastic deformation of the region of the metal sheets of the second stack in a stack direction of the metal sheets of the first stack lying below the second stack, wherein the region deformed passes through the hole in such a way that a joint is formed therebetween.

2. The method according to claim 1, wherein the metal sheets of the second stack are plastically deformed during deformation in such a way that an interlocking results between the respective deformed region of the metal sheet of the second stack with at least one underlying metal sheet.

3. The method according to claim 1, wherein the hole has a shape with a reduced width at a center.

4. The method according to claim 1, wherein the contour cut into the metal sheets of the second stack corresponds to part of a contour of the hole.

5. The method according to claim 1, wherein the hole in the metal sheets of the first stack of metal sheets is punched individually for each metal sheet of the first stack.

6. The method according to claim 2, wherein the deformation of the region of the metal sheets of the second stack of metal sheets in the stack direction for each metal sheet of the second stack occurs individually.

7. The method according to claim 1, wherein a thickness of one of the metal sheets of the first stack or the second stack is not more than 0.35 mm.

8. An arrangement of metal sheets, comprising: a first stack of metal sheets having a hole formed therein, the hole extending inwardly from a top surface of the first stack, and a second stack of metal sheets arranged on top of the first stack of metal sheets, wherein a region of the second stack of metal sheets is configured to be deformable in a direction of the first stack of metal sheets in such a way that the region penetrates the hole in the first stack to join the first stack with the second stack.

9. The arrangement according to claim 8, wherein the arrangement is part of a rotor of an electrical machine.

10. The arrangement according to claim 8, wherein the arrangement is part of a transformer core.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosure and the advantages thereof are explained in more detail below with reference to the accompanying schematic drawings.

(2) FIG. 1 shows a sectional view through an arrangement of metal sheets joined according to the disclosure.

(3) FIG. 2 shows a plan view of an arrangement of metal sheets joined according to the disclosure.

(4) The drawings merely represent exemplary embodiments of the disclosure. The drawings are in no way to be interpreted as a restriction of the disclosure to the exemplary embodiments shown.

DETAILED DESCRIPTION

(5) FIG. 1 shows an arrangement of metal sheets 11, 12, 13, 21, 22, 23. The metal sheets 11, 12, 13 form the first stack 1 of metal sheets for the purposes of this application, the metal sheets 21, 22, 23 form the second stack 2 of metal sheets for the purposes of this application. In a connecting region 3, a hole 4 is cut into the metal sheets 11, 12, 13 of the first stack 1, and the regions 31, 32, 33 of the metal sheets 21, 22, 23 of the second stack 2 are deformed in such a way that they can penetrate this hole 4. In particular, the region 31 of the metal sheet 21 completely penetrates the hole 4 and is therefore adjacent to all the metal sheets 11, 12, 13 of the first stack 1 in the connecting region 3. The deformation of the regions 31, 32, 33 occurs in the direction of a stack direction 110, which forms a normal direction to the undeformed metal sheets stacked on top of one another. A thickness 8 of a metal sheet 11 is also indicated.

(6) FIG. 2 shows a plan view of the arrangement 100 from FIG. 1, the stack direction 110 being directed into the plane of the drawing here. Correspondingly, a part of the uppermost metal sheet 23 and its deformed region 33 are shown. The cross-sectional shape of the hole 4, perpendicular to the stack direction 110, corresponds to the plan view of the region 33. The deformation of the regions 31, 32, 33 corresponding to this shape is achieved by cutting contours 5 into the metal sheets 21, 22, 23 which correspond to the shape of the hole 4. The contours 5 do not form a closed curve, and no cut is made in the region of the deformation edges 6. The hole 4 (and accordingly the deformed region 33) extends along a direction 120. In the embodiment shown, the hole 4 is elongated, its dimension in the direction 120 being greater than any of its dimensions perpendicular to the direction 120 in the plane of the metal sheet. Along the extension of the hole 4 in the direction 120, a width 41, i.e., an extension perpendicular to the direction 120, of the hole 4 is reduced at the center, i.e., is smaller than a width 42 of the hole 4 at another position along the direction 120. In the embodiment shown, the hole 4 has a symmetrical, fitted shape. The reduced width of the hole 4 and the deformed regions 31, 32, 33 favors a plastic deformation of the deformed regions 31, 32, 33 and thus a more reliable joining to the metal sheets 11, 12, 13 of the first stack 1.

LIST OF REFERENCE NUMBERS

(7) 1 First stack 2 Second stack 3 Joining region 4 Hole 5 Contour 6 Deformation edge 8 Thickness 11, 12, 13 Metal sheet 21, 22, 23 Metal sheet 31, 32, 33 Deformed region 41 Width 42 Width 100 Arrangement 110 Stack direction 120 Direction