CONTINUOUS SHEET AND CUT SHEET PRINTING
20230286298 · 2023-09-14
Assignee
Inventors
Cpc classification
International classification
Abstract
Examples include an apparatus comprising a media path assembly for a printer. The assembly comprises a transmission module configured to be connected to a first motor of the printer and a first roller connected to the transmission module. The first roller is driven by the first motor through the transmission module when pulling a continuous sheet from a roll around a spindle of the printer in a forward direction towards a print zone of the printer. The transmission module is configured to be connected to a second roller of the printer, the second roller being driven by the first motor through the transmission module when pulling a cut sheet from a cut sheet tray of the printer in a forward direction towards the print zone.
Claims
1. An apparatus comprising a media path assembly for a printer, the assembly comprising: a transmission module configured to be connected to a first motor of the printer; and a first roller connected to the transmission module, the first roller being driven by the first motor through the transmission module when pulling a continuous sheet from a roll around a spindle of the printer in a forward direction towards a print zone of the printer; whereby the transmission module is configured to be connected to a second roller of the printer, the second roller being driven by the first motor through the transmission module when pulling a cut sheet from a cut sheet tray of the printer in a forward direction towards the print zone.
2. The apparatus according to claim 1, whereby the transmission module is configured to: position the first roller either in a first roller engaged position or in a first roller release position wherein the first roller is decoupled from the continuous sheet in the release position; and position the second roller either in a second roller engaged position or in a second roller release position wherein the second roller is decoupled from the cut sheet in the release position.
3. The apparatus according to claim 1, whereby the transmission module is configured to be selectively operated either in a first roller driving configuration or in a second roller driving configuration.
4. The apparatus according to claim 3, the transmission module being configured to interact with a reciprocating element of the printer in order to place the transmission module either in the first roller driving configuration or in the second roller driving configuration.
5. The apparatus according to claim 1, whereby the media path assembly further comprises a case for encasing the first roller.
6. The apparatus according to claim 1, the apparatus further comprising the first motor, the spindle, the cut sheet tray, a reciprocating element, a platen forming the print zone, and a second motor for driving the spindle in a backward direction, the backward direction pulling the continuous sheet from the roll around the spindle in a direction away from the print zone.
7. The apparatus according to claim 6, whereby the apparatus comprises a first media path and a second media path, the first media path corresponding to a path followed by the continuous sheet, the first media path leading the continuous sheet from the roll, by the first roller and to the print zone, the first roller being positioned along the first media path between the roll and the print zone at a point where the continuous sheet is unrolled from the roll, the second media path corresponding to a path followed by the cut sheet, the second media path leading the cut sheet from the cut sheet tray, by the second roller and to the print zone, the first and the second media path sharing a common media path downstream from both the first and the second rollers.
8. The apparatus according to claim 7, whereby the apparatus further comprises a freewheeling roller facing the first roller, and whereby the cut sheet tray faces the second roller.
9. A printing method, the method comprising: receiving, at a printer controller, a first print job for printing on a continuous sheet from a roll around a spindle of a printer; printing the first print job at a print zone of the printer, the continuous sheet being pulled towards the print zone by a first roller connected to a transmission module, the transmission module being connected to a first motor, the first roller being in a first roller engaged position while pulling the continuous sheet towards the print zone; receiving, at the printer controller, a second print job for printing on a cut sheet from a cut sheet tray of the printer; pulling the continuous sheet in a backward direction away from the print zone using a second motor, the spindle being driven in the backward direction by the second motor; pulling, by a second roller, the cut sheet from the cut sheet tray in a forward direction towards the print zone, the second roller being connected to the transmission module, the second roller being in a second roller engaged position while pulling the cut sheet towards the print zone; and printing the second print job at the print zone.
10. The printing method according to claim 9, the method further comprising: placing, using the transmission module, the first roller in a first roller release position when the continuous sheet is away from the print zone.
11. The printing method according to claim 10, the method further comprising: receiving, at the printer controller, a third print job for printing on the continuous sheet, the first roller being in the first roller release position; placing, using the transmission module, the first roller in the first roller engaged position; and printing the third print job at the print zone, the continuous sheet being pulled towards the print zone by the first roller in the first roller engaged position.
12. The printing method according to claim 9, the method further comprising: placing the second roller in a second roller release position when the first roller is in the first roller engaged position.
13. The printing method according to claim 9, the method further comprising the transmission module interacting with a reciprocating element of the printer in order to position the first or second rollers.
14. A method of upgrading a printer to operate with a media path assembly according to claim 5, the printer comprising a first motor for pulling a cut sheet from a cut sheet tray of the printer towards a print zone of the printer and a second motor for driving a spindle of the printer, the method comprising: inserting a first roller and a transmission module in the printer, the first roller being in a case for encasing the first roller; and connecting the transmission module to the first motor of the printer.
15. A method of upgrading a printer according to claim 14, the printer comprising a graphic display, the method further comprising: displaying instructions for the inserting of the first roller and the connecting of the transmission volume on the display.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0013] Printing either on a substrate in the form of a continuous sheet or on a substrate in the form of a cut sheet may be realized in a number of different manners, for example by manually inserting either a continuous sheet or a cut sheet along a same media path. Manual manipulation of a printing substrate may however result awkward or lead to damaging the substrate, particularly in the case of large format printers using a large format printing substrate or printing media, for example ANSI (American National Standards Institute) A (229 mm×305 mm), B (305 mm×457 mm), C (457 mm×610 mm), D (610 mm×914 mm) or E (914 mm×1219 mm) cut sheets formats, or continuous sheet rolls such as, for example, 90-meter-long E size paper which may weigh up to 8 kg. The subject of the present disclosure relates to providing such a printing capability in an automated manner, reducing or suppressing manual intervention, and doing so while limiting or reducing a number and cost of mechanical elements providing such automated capability. The subject of the present disclosure also permits reusing existing mechanical elements while gaining capabilities. The subject of the present disclosure indeed also offers the possibility to upgrade a printer lacking such capability in order to gain the capability to switch from printing on a substrate in the form of a continuous sheet or on a substrate in the form of a cut sheet and back in an automated manner.
[0014] A continuous sheet should be in this disclosure understood as a flexible and planar printing media provided rolled in a roll in order to be placed on a printer spindle. A continuous sheet may have a width along a direction parallel to a longitudinal axis of the roll, and a length along a direction perpendicular to the width. In some examples, the length of the continuous sheet is at least 20 times longer than the width of the continuous sheet when the roll of continuous sheet is provided. In some examples, the length is at least 40 times longer than the width when the roll of continuous sheet is provided. In some examples, the length is at least 60 times longer than the width when the roll of continuous sheet is provided. A continuous sheet may be cut by a printer cutter downstream from a print zone when a corresponding print job has been completed.
[0015] A cut sheet should be in this disclosure understood as a flexible and planar printing media provided in a sheet form, in some examples in the form of a stack of cut sheet, in order to be placed on a printer cut sheet tray for picking up such cut sheet one by one for printing. A cut sheet may have a width along a direction perpendicular to a media path direction, and a length along a direction perpendicular to the width. In some examples, the length of each cut sheet is of less than thrice the width of the cut sheet. In some examples, the length is of less than twice the width.
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[0017] The assembly comprising the transmission module 100 and the first roller 110 is comprised in a media path assembly for a printer. A media path should be understood as a trajectory or path followed by a printing media or printing substrate, such as a continuous or cut sheet, being displaced from a storage location such as, for example, a media roll or a media tray, towards a print zone of the printer. A media path may be defined by a number of media handling elements such as trays, spindles, guiding structures or platen, vacuum pumps or vacuum platen, or rollers including for example pinch rollers, tire rollers or freewheeling rollers. In some examples the first or second rollers according to this disclosure comprise sets of picking tires. In some examples the first or second rollers according to this disclosure are supported or pressed on the corresponding sheet by one or more springs.
[0018] A transmission module such as transmission module 100 should be understood in this disclosure as a mechanical transmission module, the transmission module providing transmission of a mechanical force from a motor to a roller such as the first roller. The transmission module may comprise a clutch permitting switching from a mechanical configuration to another mechanical configuration. The transmission module such as transmission module 100 is configured to be connected to a first motor of the printer. In
[0019] When same or similar elements are appearing on several Figures, a same reference numeral may be used for such same or similar elements. In some Figures, not all elements are numbered in order to maintain readability of the Figures.
[0020] In this disclosure, the mechanical connection between mechanical elements such as the transmission module, motors or rollers or the transmission of mechanical force within the transmission module may for example take place using one or more gears, one or more belts, one or more pulleys, one or more chains, one or more cables, one or more cams, one or more crank, one or more shaft, one or more clutch, one or more lever, one or more swing arms, one or more mechanical switches, or a combination of these.
[0021] As illustrated in
[0022] As illustrated for example in
[0023] In some examples, the first and second connections comprise gears and belts.
[0024] The transmission module such as example transmission module 100 is configured to be connected to the first motor, to the first roller, and to the second roller, both the first and second rollers being driven by the first motor through the transmission module in order to pull either a cut sheet using the second roller or a continuous sheet using the first roller. This configuration permits using a same single first motor to drive both the first and the second roller, the transmission module permitting transmitting the force produced by the first motor to either the first or the second roller, thereby avoiding using two motors instead of one. In some examples, the first motor operates in a single direction corresponding to the forward direction towards the print zone. In some examples, the first motor pertains to a preexistent printer upgraded with the transmission module and with the first roller, the first motor of the preexistent printer being used in the preexistent printer to drive the second roller in order to feed cut sheets towards the print zone, thereby leveraging a preexistent motor such as the first motor to drive the first roller in order to direct the continuous sheet towards the print zone.
[0025] In some examples, the transmission module such as transmission module 100 is configured to position the first roller either in a first roller engaged position as illustrated for example in
[0026] In some examples, a peripheral contact surface of the second roller is, when the second roller is in a release position, separated from a surface of the cut sheet tray on which cut sheets are stacked by a distance of up to 3 mm. In some examples, a peripheral contact surface of the second roller is, when the second roller is in a release position, separated from a surface of the cut sheet tray on which cut sheets are stacked by a distance of up to 2.5 mm. In some examples, a peripheral contact surface of the second roller is, when the second roller is in a release position, separated from a surface of the cut sheet tray on which cut sheets are stacked by a distance of more than 2 mm.
[0027] In some examples, the transmission module comprises a mechanical configuration such that both the first and the second rollers are simultaneously engaged as illustrated for example in
[0028] In some examples, the transmission module comprises a mechanical configuration such that both the first and the second rollers are simultaneously in a released position as illustrated form example in
[0029] In some examples, the transmission module is configured to be selectively operated either in a first roller driving configuration as illustrated for example in
[0030] In some examples as illustrated for example in a printer 300 of
[0031] In some examples as illustrated for example in the printer 300 of
[0032] In some examples as illustrated for example in
[0033] The second motor according to this disclosure permits rewinding the continuous sheet onto the roll, thereby permitting passage of cut sheets towards the print zone. The continuous sheet may be partially rewound as illustrated for example in
[0034] In some examples as illustrated for example in
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[0036] An example printer controller comprises a processor, a memory and a networking module, the processor being configured to operate according to any of the methods hereby described. A processor may comprise electronic circuits for computation managed by an operating system. A processor my perform as per any of the method described based on a non-transitory machine-readable or computer readable storage medium, such as, for example, a memory or storage unit of the printer, whereby the non-transitory machine-readable storage medium is encoded with instructions executable by the processor such as the processor of the printer controller, the machine-readable storage medium comprising instructions to operate the processor to perform as per any of the example methods hereby described. A computer readable storage may be any electronic, magnetic, optical or other physical storage device that stores executable instructions. The computer readable storage may be, for example, Random Access Memory (RAM), an Electrically Erasable Programmable Read Only Memory (EEPROM), a storage drive, and optical disk, and the like. As described hereby, the computer readable storage may be encoded with executable instructions according to the methods hereby described. Storage or memory may include any electronic, magnetic, optical or other physical storage device that stores executable instructions as described hereby.
[0037] Printing method 500 further comprises, in block 502, printing the first print job at a print zone of the printer, the continuous sheet being pulled towards the print zone by a first roller connected to a transmission module, the transmission module being connected to a first motor, for example motor M1, the first roller being in a first roller engaged position while pulling the continuous sheet towards the print zone. This permits obtaining the first print job on the continuous sheet, the continuous sheet being submitted to friction applied by the first roller, a traction force being applied by the first roller onto the continuous sheet, the traction force being generated by the first motor and transmitted to the first roller by the transmission module. During block 502, a printer may be in a configuration as illustrated for example in
[0038] Printing method 500 further comprises, in block 503, receiving, at the printer controller, a second print job for printing on a cut sheet from a cut sheet tray of the printer. In some examples, the second print job directly follows the first print job. In such cases, a printer should switch from printing on the continuous sheet to printing on a cut sheet.
[0039] Printing method 500 further comprises, in block 504, pulling the continuous sheet in a backward direction, such as for example direction 301 of
[0040] Printing method 500 further comprises, in block 505, pulling, by a second roller such as, for example, second roller 120, the cut sheet from the cut sheet tray in a forward direction towards the print zone, the second roller being connected to the transmission module, the second roller being in a second roller engaged position while pulling the cut sheet towards the print zone. This permits displacing the cut sheet from the cut sheet tray to the print zone by friction applied by the second roller onto the cut sheet, the second roller applying a traction force generated by the first motor and transmitted from the first motor to the second roller by the transmission module.
[0041] Printing method 500 further comprises, in block 506, printing the second print job at the print zone, permitting obtaining a print out of the second print job onto the cut sheet.
[0042] As described for method 500, the transmission module according to this disclosure permits transmitting a force generated by the first motor to either the first roller, or to the second roller, using a same first motor, which may preexist an installation of the transmission module and first roller.
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[0045] Method 700 further comprises, in block 709, placing, using the transmission module, the first roller in the first roller engaged position. Such placement using the transmission module according to this disclosure enables printing the third print job on the continuous sheet. Indeed, method 700 further comprises, in block 710, printing the third print job at the print zone, the continuous sheet being pulled towards the print zone by the first roller in the first roller engaged position, the first roller pulling the continuous sheet by friction, the friction being generated by a traction force originating from the first motor and transmitted to the first roller by the transmission module.
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