Controller
11772948 · 2023-10-03
Inventors
Cpc classification
E02F9/2033
FIXED CONSTRUCTIONS
E02F3/431
FIXED CONSTRUCTIONS
E02F9/265
FIXED CONSTRUCTIONS
B66F9/0755
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66F17/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A controller for use with a working machine includes a machine body and a load handling apparatus coupled to the machine body and moveable by a lift actuator and a sway actuator. The controller receives a signal representative of the position of the load handling apparatus and a signal representative of a stability of the working machine. The controller determines a movement range of the load handling apparatus about the sway axis and issues a signal for use by an element of the working machine. The controller restricts or prevents movement of the load handling apparatus outside of the permissible movement range relative to the lateral reference orientation, the permissible range being dependent on the signal representative of the position of the load handling apparatus with respect to the machine body or longitudinal reference orientation and the signal representative of the stability of the machine.
Claims
1. A controller for use with a working machine comprising a machine body and a load handling apparatus coupled to the machine body and moveable by a lift actuator with respect to the machine body and moveable by a sway actuator about a sway axis with respect to a lateral reference orientation, wherein the controller is configured to receive: a signal representative of the position of the load handling apparatus with respect to the machine body or a longitudinal reference orientation; and a signal representative of a stability of the working machine, and wherein the controller is further configured to determine a permissible movement range of the load handling apparatus about the sway axis and issue a signal for use by an element of the working machine including the sway actuator, which in response to the signal issued by the controller is configured to restrict or prevent movement of the load handling apparatus outside of the permissible movement range relative to the lateral reference orientation, the permissible movement range being dependent on the signal representative of the position of the load handling apparatus with respect to the machine body or longitudinal reference orientation and the signal representative of the stability of the machine.
2. The controller of claim 1, wherein the load handling apparatus comprises a boom, and wherein the signal representative of the position of the load handling apparatus with respect to the machine body corresponds to an angle measurement of the boom with respect to a horizontal plane of the machine body or longitudinal reference orientation and optionally, wherein the controller stores parameters representative of a first boom angle and a second boom angle, the first boom angle being lower than the second boom angle, and wherein the permissible movement range is less at the second boom angle than when the boom is at the first boom angle.
3. The controller of claim 1, wherein the signal representative of the stability of the working machine corresponds to a longitudinal moment of tilt of the working machine, and optionally, wherein the controller stores parameters representative of a first moment of tilt and a second moment of tilt of the working machine, the first moment of tilt being lower than the second moment of tilt, and wherein the permissible movement range is less when the moment of tilt of the working machine corresponds to the first moment of tilt than when the moment of tilt of the working machine corresponds to the second moment of tilt.
4. The controller of claim 3, wherein the longitudinal moment of tilt of the working machine corresponds to a load measurement of an axle of the working machine, wherein the axle is for mounting a ground-engaging structure thereto such as a pair of ground-engaging wheels.
5. The controller of claim 1, wherein the controller receives the permissible movement range from a predetermined look-up table or map, the predetermined look-up table or map configured to output the permissible movement range that ensures stability of the working machine based on inputs of the position of the load handling apparatus with respect to the machine body and the stability of the working machine.
6. The controller of claim 1, wherein the permissible movement range is obtained by determining a stability envelope for the working machine and a location of the working machine's centre of gravity, and wherein the permissible movement range is chosen such that the working machine's centre of gravity remains in the stability envelope across the whole of the permissible movement range.
7. The controller of claim 1, wherein the lateral reference orientation and/or longitudinal reference orientation corresponds to a horizontal axis defined such that the direction of acceleration due to gravity is normal to the horizontal axis.
8. The controller of claim 1, wherein the sway axis is parallel to a ground plane beneath the working machine during operation.
9. The controller of claim 1, wherein in response to the signal issued by the controller, the element of the working machine is configured to implement an upper speed limit such that the load handling apparatus is prevented from moving at rotational speeds higher than the upper speed limit about the sway axis.
10. The controller of claim 1, wherein the controller is configured to receive a signal representative of a travelling speed of the working machine, and wherein the permissible movement range is further dependent on said signal, and optionally, wherein the controller stores parameters representative of a first travelling speed and a second travelling speed, the first travelling speed being lower than the second travelling speed, and wherein the permissible movement range is less at the second travelling speed than at the first travelling speed.
11. The controller of claim 1, wherein the controller is further configured to issue a signal for use by an operator interface such as a display or an audible alert, which in response to said signal is configured to provide an indication of the permissible movement range.
12. The controller of claim 1, wherein the controller is further configured to issue a signal for use by the element of the working machine, which in response to said signal is configured to move the load handling apparatus about the swivel axis to a desired position within the permissible movement range.
13. The controller of claim 1, wherein the working machine further comprises a pair of stabiliser legs movable to engage an underlying ground surface, and wherein the controller is further configured to receive a signal representative of the position of the stabiliser legs, the permissible movement range being further dependent on said signal, and optionally, wherein the permissible movement range is greater when the stabiliser legs are moved to engage the underlying ground surface than when the stabiliser legs do not engage the underlying ground surface.
14. A method for controlling a working machine comprising a machine body and a load handling apparatus coupled to the machine body and moveable by a first movement actuation system with respect to the machine body and moveable by a sway actuator about a sway axis with respect to a lateral reference orientation, the method comprising the steps of: receiving a signal representative of the position of the load handling apparatus with respect to the machine body or a longitudinal reference orientation; receiving a signal representative of a stability of the working machine; determining a permissible movement range of the load handling apparatus about the sway axis, the permissible movement range being dependent on the signal representative of the position of the load handling apparatus with respect to the machine body or longitudinal reference orientation and the signal representative of the stability of the machine; and issuing a signal for use by an element of the working machine including the sway actuator, which in response to the issued signal is configured to restrict or prevent movement of the load handling apparatus outside of the permissible movement range relative to the lateral reference orientation.
15. The method of claim 14, wherein the load handling apparatus comprises a boom, and wherein the signal representative of the position of the load handling apparatus with respect to the machine body corresponds to an angle measurement of the boom with respect to a predetermined plane of the machine body or longitudinal reference orientation, and optionally, wherein the method further comprises the steps of determining a first boom angle and a second boom angle, the first boom angle being lower than the second boom angle, and wherein the permissible movement range is less at the second boom angle than when the boom is at the first boom angle.
16. A controller for use with a working machine comprising a machine body and a load handling apparatus coupled to the machine body and moveable by a lift actuator with respect to the machine body, wherein the controller is configured to receive: a signal representative of a lateral inclination angle of the machine body with respect to a lateral reference orientation; and a signal representative of a stability of the working machine, and wherein the controller is further configured to determine a permissible movement range of the load handling apparatus with respect to the machine body or a longitudinal reference orientation and issue a signal for use by an element of the working machine including the lift actuator, which in response to the signal issued by the controller is configured to restrict or prevent movement of the load handling apparatus outside of the permissible movement range relative to the machine body or longitudinal reference orientation, the permissible movement range being dependent on the signal representative of a lateral inclination angle of the machine body with respect to a lateral reference orientation and the signal representative of the stability of the machine.
17. The controller of claim 16, wherein the load handling apparatus comprises a boom, and wherein the permissible movement range of the load handling apparatus with respect to the machine body corresponds to angular positions of the boom with respect to a predetermined plane of the machine body or the longitudinal reference orientation, and optionally, wherein the boom has a fixed orientation relative to the machine body about a vertical axis of the machine body.
18. The controller of claim 16, wherein the controller stores parameters representative of a first lateral inclination angle and a second lateral inclination angle, the first lateral inclination angle being less than the second lateral inclination angle, and wherein the permissible movement range is less when the lateral inclination angle of the machine body with respect to the lateral reference orientation corresponds to the second lateral inclination angle than when the lateral inclination angle of the machine body with respect to the lateral reference orientation corresponds to the first lateral inclination angle.
19. The controller of claim 16, wherein the signal representative of the stability of the working machine corresponds to a longitudinal moment of tilt of the working machine, and optionally, wherein the controller stores parameters representative of a first moment of tilt and a second moment of tilt of the working machine, the first moment of tilt being lower than the second moment of tilt, and wherein the permissible movement range is less when the moment of tilt of the working machine corresponds to the first moment of tilt than when the moment of tilt of the working machine corresponds to the second moment of tilt.
20. The controller of claim 19, wherein the longitudinal moment of tilt of the working machine corresponds to a load measurement of an axle of the working machine, wherein the axle is for mounting a ground-engaging structure thereto such as a pair of ground-engaging wheels.
21. The controller of claim 16, wherein the controller receives the permissible movement range from a predetermined look-up table or map, the predetermined look-up table or map configured to output the permissible movement range that ensures stability of the working machine based on inputs of the lateral inclination angle of the machine body with respect to the lateral reference orientation and the stability of the working machine.
22. The controller of claim 16, wherein the permissible movement range is obtained by determining a stability envelope for the working machine and a location of the working machine's centre of gravity, and wherein the permissible movement range is chosen such that the working machine's centre of gravity remains in the stability envelope across the whole of the permissible movement range.
23. The controller of claim 16, wherein the lateral reference orientation and/or longitudinal reference orientation corresponds to a horizontal axis defined such that the direction of acceleration due to gravity is normal to the horizontal axis.
24. The controller of claim 16, wherein the controller is configured to receive a signal representative of a travelling speed of the working machine, and wherein the permissible movement range is further dependent on said signal, and optionally, wherein the controller stores parameters representative of a first travelling speed and a second travelling speed, the first travelling speed being lower than the second travelling speed, and wherein the permissible movement range is less at the second travelling speed than at the first travelling speed.
25. The controller of claim 16, wherein the working machine further comprises a pair of stabiliser legs movable to engage an underlying ground surface, and wherein the controller is further configured to receive a signal representative of the position of the stabiliser legs, the permissible movement range being further dependent on said signal, and optionally, wherein the permissible movement range is greater when the stabiliser legs are moved to engage the underlying ground surface than when the stabiliser legs do not engage the underlying ground surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments are now disclosed by way of example only with reference to the drawings, in which:
(2)
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DETAILED DESCRIPTION OF EMBODIMENT(S)
(10)
(11) The load handling apparatus 104 is coupled to the machine body 102 via a pivot 106. The load handling apparatus 104 is able to rotate about the pivot 106 such that the load handling apparatus is movable within the x-y plane shown in
(12) In the illustrated embodiment, the load handling apparatus 104 includes a boom 116 with an implement 118 mounted to a free end thereof. In particular the implement 118 is a pair of forks (only one fork can be seen in
(13) The boom 116 is coupled to the machine body 102 via the pivot 106, and is movable about the pivot 106 such that an angle between the boom 116 and a predetermined plane of the machine body 102 (hereinafter referred to as the boom angle) may be altered. This is illustrated in
(14) In the illustrated embodiment, the boom 116 has a fixed orientation relative to the machine body 102 about a vertical axis of the machine body 102; i.e. the boom 116 is constrained such that it cannot pivot about a vertical axis of the machine body 102.
(15) To move the load handling apparatus 104 with respect to the machine body 102, the working machine 100 comprises a lift actuator 108. The lift actuator 108 comprises a pair of hydraulic rams 109 (one visible) which increase the boom angle as the rams 109 extends and reduce the boom angle as the rams 109 retract.
(16) However, in alternative embodiments (not shown), the lift actuator 108 may include only a single hydraulic ram 109.
(17) In the embodiment illustrated in
(18) Although not illustrated, the working machine 100 includes a boom angle sensor arrangement for measuring or estimating the boom angle. The boom angle sensor arrangement may be in the form of a potentiometer for example, or any other suitable electronic sensor. In this embodiment the boom angle sensor measures the boom angle relative to the machine body 102 e.g. relative to a predetermined plane such as that defined by the centres of rotation of each of the wheels (see below). In other embodiments the boom angle sensor may measure the angle of the boom relative to a longitudinal reference orientation, for example a longitudinal horizontal axis defined such that the direction of acceleration due to gravity is normal to the longitudinal horizontal axis.
(19) The working machine 100 may also include a boom extension sensor arrangement (not shown) for measuring or estimating the extension of the implement 118 with respect to the machine body 102. The working machine 100 may also or alternatively include a boom retraction switch (not shown) configured to determine whether the boom 116 is fully retracted or not, but which cannot determine the degree of boom extension beyond a fully retracted position.
(20) The working machine 100 comprises a first axle 120 and a second axle 122 that is aligned parallel to the first axle 120. Both axles 120, 122 are not visible in
(21) In the embodiment shown in
(22) A ground-engaging structure 112 is mounted to both the first axle 120 and the second axle 122. In particular, each ground-engaging structure 112 is a pair of ground-engaging wheels where only one wheel of each pair is visible in
(23) In the illustrated embodiment, a tilt sensing arrangement comprising a load sensor (not shown) is mounted to the first axle 120. In this arrangement, the load sensor is configured to sense a parameter which is representative of a moment of tilt of the machine 100 about a transverse axis of the machine.
(24) In this embodiment the load sensor measures or estimates the load or weight of the working machine 100 which is imparted onto the first axle 120 (referred to as the retained axle load). It will be appreciated that in alternative embodiments such a tilt sensing arrangement may take other forms e.g. may be a strain gauge or pin interposed between the first axle 120 and the machine body 102, or may sense other parameters such as hydraulic pressure in the lift actuator 108, for example.
(25) The load imparted onto the first axle 120 as measured or estimated by the load sensor may be used to determine a moment of tilt of the working machine 100. The moment of tilt is the resultant moment acting on the working machine 100 about an axis parallel to the first and second axles 120, 122 that intersects the centre of gravity of the working machine 100, i.e. a moment within the x-y plane shown in
(26) When the working machine 100 is stable, its centre of gravity is located along the x-direction in
(27) It will be appreciated that for a constant boom angle, increasing the load on the implement 118 may increase the moment of tilt and reducing the load on the implement 118 may reduce the moment of tilt. It will also be appreciated that for a constant load on the implement 118, increasing the boom angle may reduce the moment of tilt and reducing the boom angle may increase the moment of tilt.
(28) In the illustrated embodiment, the first axle 120 is an oscillating axle configured to allow the first axle 120 to be pivotable with respect to the machine body 102 about a sway axis 124. The sway axis 124 is perpendicular to both the first axle 120 and the second axle and runs generally through the mid-points of both axles 120, 122; the sway axis 124 being generally aligned with the x-direction in
(29) The sway axis 124 is generally parallel to a ground plane beneath the working machine 100.
(30) In the illustrated embodiment, a pair of stabiliser legs 114 are mounted in this embodiment to a subassembly that pivots together with the second axle 122 (only one of the stabiliser legs 114 is visible in
(31) The stabiliser legs 114 increase the forward stability of the working machine 100 by reducing the tipping moment arm length and increasing the moment arm length of the stabilising moment of the mass of the machine. Further if the stabiliser legs are wider than the track of the wheels when lowered, they may also increase the lateral stability of the working machine 100. As such, the stabiliser legs 114 increase the moment thresholds required to tip the working machine 100 over in the forward and lateral directions, i.e. in the x and z directions in
(32) Although not illustrated, the working machine 100 includes a stabiliser leg sensor arrangement. The stabiliser leg sensor arrangement is configured to provide an output signal that is representative of the position of the stabiliser legs 114. For example, the stabiliser leg sensor arrangement may output a binary signal indicating whether the stabiliser legs 114 are fully deployed. Additionally or alternatively, the stabiliser leg sensor arrangement may measure the pressure in the hydraulic actuators 115 to determine whether or not the stabiliser legs 114 are meeting resistance from engagement with solid underlying ground.
(33)
(34) The machine body 102 is also mounted to a pivotable joint 234, where the pivotable joint 234 is mounted to the second axle 122. The pivotable joint 234 allows the machine body 102 to pivot with respect to the second axle 122 about the sway axis 124.
(35) The sway actuator 230 is extendible and retractable such that extension of the sway actuator 230 pivots the machine body 102 with respect to the second axle 122 about the sway axis 124 in an anti-clockwise direction indicated by the arrow 235 in
(36) Since the first axle 120 is an oscillating axle, pivoting of the machine body 102 with respect to the second axle 122 by the sway actuator 230 will further cause the machine body 102 to pivot with respect to the first axle 120. Therefore, the sway actuator 230 is able to pivot the machine body 102 with respect to both the first axle 120 and the second axle 122 about the sway axis 124.
(37) As the load handling apparatus 104 is coupled to the machine body 102 (see
(38) In alternative embodiments (not shown), the first axle 120 is not a freely oscillating axle and instead has a similar arrangement to the second axle 122 shown in
(39) As previously discussed, the stabiliser legs 114 are mounted to a subassembly that can pivot about a longitudinal axis relative to the machine body 102, and pivots in conjunction with the second axle 122 (not shown in
(40) However, in alternative embodiments (not shown), the stabiliser legs 114, when deployed, may be capable of actively pivoting the machine body 102, and therefore the load handling apparatus 104, about the sway axis 124. In such embodiments, the hydraulic actuator used to deploy the stabiliser legs 114 may independently lift the ground engaging structure 112 mounted to the second axle 122 away from the underlying ground surface. The stabiliser legs 114 may then pivot the machine body 102 about the sway axis 124 by extending a first of the stabiliser legs 114 and/or retracting a second of the stabiliser legs 114 to pivot the machine body 102 in a first direction, and by retracting the first of the stabiliser legs 114 and/or extending the second of the stabiliser legs 114 to pivot the machine body 102 in a second opposite direction. As such these hydraulic actuators act as the sway actuator.
(41) In alternative embodiments (not shown), the working machine 100 may include independent active suspension (e.g. air suspension) between one or both axles 120, 122 and the machine body 102. For example, the working machine 100 may include independently extendible and retractable dampers proximate each wheel 112. In such embodiments, the active suspension may be actuated to pivot the machine body 102, and therefore the load handling apparatus 104, about the sway axis 124, without requiring the sway actuator 230.
(42)
(43) A lateral reference orientation 340 is represented as a dashed line in
(44) An axle orientation 342 is represented as a dash-dot-dot line in
(45) A machine body orientation 344 is represented as a dotted line in
(46) In
(47) Although not illustrated, the working machine 100 may include a local sway angle sensor arrangement for measuring or estimating the local sway angle β. Such a local sway angle sensor may be in the form of a potentiometer mounted to the pivotable joint 234 for example.
(48) The working machine 100 may also additionally include a ground plane angle sensor arrangement for measuring or estimating the ground plane angle α. The ground plane angle sensor may be in the form of a gyroscope mounted to the first axle 120 and/or the second axle 122 for example. Additionally or alternatively, the working machine 100 may include a global sway angle sensor for measuring or estimating the global sway angle φ. The global sway angle sensor may be in the form of a gyroscope mounted to the machine body 102, the cabin 110 or the load handling apparatus 104 for example.
(49)
(50) Although shown as a triangle in
(51) In alternative embodiments (not shown), in which the first axle 120 is prevented from swaying, the stability envelope may have the shape of a triangular prism.
(52) The centre of gravity 452 of the working machine 100 is represented as a circle drawn with a dashed line in
(53) The stability envelope 450 for the working machine 100 may be determined via any method known in the art. For example, the stability envelope 450 may be determined via a testing process or via simulation of a computational physics-based model.
(54) The centre of gravity 452 of the working machine 100 is dependent on the mass distribution of the working machine 100. Movement of the load handling apparatus 104 with respect to the machine body 102 may change the location of the centre of gravity 452 with respect to the machine body 102; as will be demonstrated in the following.
(55) In
(56) In
(57)
(58) In
(59) In both
(60) In
(61) In both
(62) In
(63) In
(64) It will be appreciated from the foregoing discussion that the position of the load handling apparatus 104 may alter the stability of the working machine 100. It will also be appreciated that the range of global sway angles φ within which the working machine 100 remains stable (hereinafter referred to as the permissible movement range) will reduce as the load handling apparatus 104 is positioned so as to increase the distance between the centre of gravity 452 and the machine body 102. In particular, the permissible movement range will reduce as the boom angle of the boom 116 increases.
(65)
(66) A first stability boundary 560 is represented as a dash-dot-dot line in
(67) The centre of gravity 452 of the working machine 100 is within the stability envelope 450 when the machine body orientation 344 is between the first stability boundary 560 and the second stability boundary; i.e. the global sway angle φ of the working machine 100 is within the permissible movement range [φa, φb] 350. Therefore, the working machine 100 is stable when the global sway angle φ of the working machine 100 is within the permissible movement range 350.
(68) The centre of gravity 452 of the working machine 100 is outside of the stability envelope 450 when the global sway angle φ of the working machine 100 is outside of the permissible movement range 350. Therefore, the working machine 100 is unstable when the global sway angle φ of the working machine 100 is outside of the permissible movement range 350.
(69) It can be seen that in
(70) It can also be seen in
(71)
(72) In the illustrated embodiment, the first input signal 622 corresponds to a measurement of the angle between the boom 116 and a horizontal plane of the machine body 102; i.e. the boom angle. The first sensor arrangement 602 includes the boom angle sensor.
(73) In alternative embodiments, it will be appreciated that the first input signal 622 may correspond to the telescopic extension of the boom 116, or an articulation angle of a backhoe for example.
(74) In the illustrated embodiment, the second input signal 624 corresponds to the moment of tilt of the working machine 100. The moment of tilt of the working machine 100 is determined from a measurement of the load imparted on the first axle 120 by the working machine 100. The second sensor arrangement 604 therefore includes the load sensor.
(75) Additionally or alternatively, the second input signal 624 may correspond to a cylinder pressure in the sway actuator 230 as measured by a pressure sensor. The cylinder pressure may indicate the load imparted by the working machine 100 on the second axle 122, and therefore may be used to determine the moment of tilt of the working machine 100.
(76) The controller 600 may also be configured to receive a third input signal 626 representative of a travelling speed of the working machine 100 from a third sensor arrangement 606. The third sensor arrangement 606 may include a speedometer and/or a GPS device for example.
(77) The controller 600 may also be configured to receive a fourth input signal 628 representative of the position of the stabiliser legs 114 from a fourth sensor arrangement 608. The fourth sensor arrangement 608 may correspond to the stabiliser leg sensor arrangement.
(78) The controller 600 may also be configured to receive a fifth signal 629 representative of the local sway angle β from a fifth sensor arrangement 609. The fifth sensor arrangement 609 may include the local sway angle sensor, which may be in the form of a potentiometer mounted to the pivotable joint 234.
(79) Alternatively, the fifth signal 629 may be representative of the global sway angle φ, and the fifth sensor arrangement 609 may include the global sway angle sensor, which may be in the form of a gyroscope mounted to the machine body 102, the cabin 110 or the load handling apparatus 104. The controller 600 is configured to determine the permissible movement range 350 of the machine body 102, and therefore the load handling apparatus 104, about the sway axis 124. The permissible movement range 350 is determined by the controller 600 such that it is dependent on the first input signal 622 and the second input signal 624.
(80) The controller 600 may receive the permissible movement range 350 from a predetermined look-up table or map 610. The predetermined look-up table or map 610 is configured to output the permissible movement range 350 to the controller 600 based at least on inputs of the position of the load handling apparatus 104 with respect to the machine body 102 (as represented by the first input signal 622) and the stability of the working machine 100 (as represented by the second input signal 624).
(81) The predetermined look-up table or map 610 is generated by determining the stability envelope 450 and the centre of gravity 452 of the working machine 100 for all combinations of the inputs to the predetermined look-up table or map 610. The permissible movement range 350 is then determined for each combination of the inputs, where the permissible movement range is chosen such that the centre of gravity 452 remains in the stability envelope 450 across the whole of the permissible movement range 350.
(82) Although the predetermined look-up table or map 610 is shown as being separate to the controller 600 in
(83) With reference to
(84) The controller 600 may store parameters of a first moment of tilt and a second moment of tilt of the working machine 100, the first moment of tilt being lower than the second moment of tilt. The permissible movement range 350 determined by the controller 600 may be less when the moment of tilt of the working machine 100 corresponds to the first moment of tilt than when the moment of tilt of the working machine 100 corresponds to the second moment of tilt.
(85) For machines where the sway actuator 230 is provided on the second (front) axle 122, the rear axle 120 may sway freely, and the load handling apparatus 104 extends forward of the front axle it has been found that the stability envelope 450 of the working machine 100 increases in size as the moment of tilt increases, and therefore as the load imparted onto the first axle 120 by the working machine 100 reduces. Therefore, the working machine 100 becomes more laterally stable as the moment of tilt increases.
(86) The permissible movement range 350 determined by the controller 600 may be partially dependent on the third input signal 626 representative of the travelling speed of the working machine 100. For example, the look-up table or map 610 may receive the travelling speed of the working machine 100 as an input. The permissible movement range 350 provided by the look-up table or map 610 may be partly based on the travelling speed of the working machine 100.
(87) The controller 600 may store parameters representative of a first travelling speed and a second travelling speed, the first travelling speed being lower than the second travelling speed. The permissible movement range 350 determined by the controller 600 may be less when the working machine 100 is travelling at the second travelling speed than at the first travelling speed.
(88) The risk of unsafe changes in stability being caused by dynamic effects increases at higher speeds e.g. when driving over uneven ground at higher speeds, lateral swaying will occur at a greater rate and inertial effects are therefore more likely to cause a machine 100 to tip sideways.
(89) The permissible movement range 350 determined by the controller 600 may be partially dependent on the fourth input signal 628 representative of the position of the stabiliser legs 114. For example, the look-up table or map 610 may receive the position of the stabiliser legs 114 as an input. The permissible movement range 350 provided by the look-up table or map 610 may be partly based on the position of the stabiliser legs 114.
(90) The permissible movement range 350 may be greater when the fourth input signal 628 indicates that the stabiliser legs 114 are engaging the underlying ground surface than when the fourth input signal 628 indicates that stabiliser legs 114 are not engaging the underlying ground surface.
(91) Deployment of the stabiliser legs 114 that are wider than the track of the machine 100 increases the lateral stability of the working machine 100. Therefore, it is recognised for the permissible movement range 350 to increase when the stabiliser legs 114 are deployed to engage the underlying ground surface relative to when they are not so deployed. As the stabiliser legs are mounted to the machine body and when deployed lift the front of the machine off the ground, adjustment of the lengths of the stabiliser leg actuators should occur to effect adjustment of sway rather that adjusting the sway actuator.
(92) The permissible movement range 350 determined by the controller 600 may be partially dependent on one or more additional input signals (not shown in
(93) The controller 600 is further configured to issue a first output signal 630 for use by an element 612 of the working machine 100. The element 612 includes the sway actuator 230. In response to the first output signal 630, the element 612 is configured to restrict or prevent movement of the machine body 102, and therefore the load handling apparatus 104, outside of the permissible movement range 350 relative to the lateral reference orientation 340.
(94) For example, the first output signal 630 may correspond to the permissible movement range 350, and the element 612 may include a separate controller that controls the sway actuator 230 such that the machine body 102 and load handling apparatus 104 can only sway within the permissible movement range 350.
(95) Alternatively, the controller 600 may control the sway actuator 230 directly. The controller 600 may receive commands from the operator of the working machine 100 to change the local sway angle β, and only allow the working machine 100 to sway within the permissible movement range 350.
(96) In some embodiments, in response to the first output signal 630 issued by the controller 600, the element 612 of the working machine 100 including the sway actuator 230 is configured to implement an upper speed limit such that the machine body 102, and therefore the load handling apparatus 104, is prevented from moving at rotational speeds higher than the upper speed limit about the sway axis 124.
(97) For example, when the permissible movement range 350 is relatively large, it may be safe to allow the working machine 100 to change its local sway angle β at a relatively high rate. On the other hand, when the permissible movement range 350 is relatively small, it may only be safe to allow the working machine 100 to change its local sway angle β at a relatively low rate. This may be achieved by using a two stage switchable damper in the hydraulic flow to the sway actuator 230, or by making the service fully proportional, e.g. by use of a proportional solenoid valve.
(98) The controller 600 may be configured to issue a second output signal 632 for use by the element 612. In response to the second output signal 632, the element 612, which includes the sway actuator 230, is configured to move the machine body 102, and therefore the load handling apparatus 104, about the sway axis 124 to a desired position within the permissible movement range 350.
(99) In such embodiments, the controller 600 may receive an input from an operator of the working machine 100 to manually adjust the sway angle at a particular rate. If the controller 600 determines that the desired sway angle is within the permissible movement range 350, but the range is relatively narrow, the controller 600 may then issue the second output signal 632 instructing the element 612 to move the machine body 102 and load handling apparatus 104 at a rate lower than the desired sway angle.
(100) The element 612 may include a local sway angle sensor in a feedback arrangement to ensure that the machine body 102 and load handling apparatus 104 are moved to the desired sway angle.
(101) In some embodiments, the sway adjustment may be automated, e.g. the operator instructs the machine body 102 to adopt a particular orientation, such as an orientation in parallel to the lateral reference orientation 340 (i.e. normal to gravity) and the controller issues a signal to adjust the sway actuator at a rate that is appropriate to the prevailing stability conditions.
(102) Thus the machine operator in the situation described in relation to
(103) The controller 600 may be configured to issue a third output signal 634 for use by an operator interface 614. The operator interface 614 may be a display located in the cabin 110 which is visible to the operator of the working machine 100. Additionally or alternatively, the operator interface 614 may be an audible alert played within the cabin 110 which is audible to the operator of the working machine 100.
(104) In response to the third output signal 634, the operator interface 614 is configured to provide an indication of the permissible movement range 350. For example, the operator interface 614 may indicate the actual permissible movement range 350. Alternatively, the operator interface 614 may only indicate whether or not it is permitted for the working machine 100 to alter its local sway angle β.
(105) The controller 600 may be configured to issue a fourth output signal 636 for use by a load handling apparatus actuation system 616. The load handling apparatus actuation system 616 includes the lift actuator 108 and may include the telescopic actuator 117 of the load handling apparatus 104. In response to the fourth output signal 636, the load handling apparatus actuation system 616 is configured to restrict or prevent movement of the load handling apparatus 104 (e.g. a change of boom angle or boom extension) when such movement would result in the working machine 100 becoming unstable. The controller 600 may receive information from the predetermined look-up table or map 610 in order to determine when movement of the load handling apparatus 104 needs to be prevented or restricted in order to ensure stability of the working machine 100.
(106) In alternative embodiments (not shown), the working machine 100 may include a jib or an auxiliary with a winch attachment mounted to the boom 116. In such embodiments, the load handling apparatus actuation system 616 may include an actuator configured to tilt the jib or the auxiliary relative to the boom 116. In response to the fourth output signal 636, the load handling apparatus actuation system 616 may be configured to restrict or prevent movement of the jib or the auxiliary (e.g. a change of tilt angle of the jib or the auxiliary relative to the boom 116) when such movement would result in the working machine 100 becoming unstable.
(107) A control system 620 is represented as a box drawn with a dashed line in
(108) The table below sets out an example of the sway angles and speeds that can permitted by the controller 600 dependent upon boom angle as an indication of the position of the load handling apparatus, and rear (first) axle load as an indication of stability.
(109) TABLE-US-00001 Boom Retained Rear Permissible Sway adjustment Angle Axle Load Sway Angle Speed Low Low +/−7° Fast Medium Low +/−5° Fast High Low +/−1° Slow Low Medium +/−7° Fast Medium Medium +/−3° Slow High Medium 0 n/a Low High +/−7° Slow Medium High +/−2° Slow High High 0 n/a
(110) Even with the limited number of permutations set out in the table, it will be appreciated that the productivity of the machine 100 is significantly improved compared with the prior art. In other embodiments, it should be appreciated that a greater number of permutations of the parameters above may be used, and/or values may be selected by interpolating between the parameters.
(111) Further it should be appreciated that the greater productivity is achieved without the addition of appreciable cost, since the sensors and actuators required are typically present on telescopic handlers and similar machines to be compliant with safety legislation for longitudinal stability.
(112) It will be appreciated from the foregoing discussion, that the position of the load handling apparatus with respect to the machine body 102 can affect the lateral stability of the working machine 100.
(113) For example, when the working machine 100 is located on an inclined slope, such that the lateral inclination angle of the working machine 100 is non-zero, movement of the load handling apparatus 104 away from the machine body (e.g. increasing the boom angle) may result in the working machine 100 becoming laterally unstable. By lateral inclination angle of the working machine 100, it is meant an angle between a transverse horizontal axis of the machine body 102 and the lateral reference orientation 340.
(114)
(115)
(116) Also shown in
(117) The stability boundary 762 represents the maximum boom angle relative to the horizontal plane 760 at which the working machine 100 remains laterally stable. If the boom angle is increased beyond the stability boundary 762, the centre of gravity 452 of the working machine 100 moves outside of the stability envelope 450, and the working machine 100 becomes laterally unstable; a comparison of
(118) The machine boundary 764 represents the position of the load handling apparatus 104 when it cannot be lowered anymore due to abutment with the machine body 102 or with stops located on the working machine 100.
(119) A permissible movement range 750 represents the range of movement of the load handling apparatus within which the working machine 100 remains stable.
(120) In the illustrated embodiment, the permissible movement range corresponds to a set of angular positions of the boom 116 with respect to the horizontal plane 760 within which the working machine 100 remains stable.
(121) The permissible movement range 750 is defined by the stability boundary 762 and the machine boundary 764. When the load handling apparatus 104 is located outside of the permissible movement range 750, i.e. at a higher boom angle than the stability boundary 762, the working machine 100 may become laterally unstable.
(122) For example, as shown in
(123) When the load handling apparatus 104 is orientated at boom angle 81, the load handling apparatus 104 is within the permissible movement range 750. Hence, the working machine 100 is stable in this configuration.
(124) It will be appreciated that a working machine including a load handling apparatus but that does not include any form of sway actuator (not shown) will still have a permissible movement range 750 as described.
(125)
(126) The controller 700 shares a number of features that are common with the controller 600. Hence, identical reference numerals indicate common features between the two controllers 600, 700. A discussion of common features will not be repeated for brevity.
(127) The controller 700 may be configured to receive the first input signal 622 representative of the position of the load handling apparatus 104 with respect to the machine body 102 from the first sensor arrangement 602.
(128) The controller 700 is configured to receive the second input signal 624 representative of the stability of the working machine 100 from the second sensor arrangement 604.
(129) The controller 700 may also be configured to receive the third input signal 626 representative of the travelling speed of the working machine 100 from the third sensor arrangement 606. The third sensor arrangement 606 may include a sensor monitoring the motion of a component in the driveline of the machine e.g. rotation of a driveshaft or gear and/or a GPS device or ground radar device, for example.
(130) The controller 700 may also be configured to receive the fourth input signal 628 representative of the position of the stabiliser legs 114 from the fourth sensor arrangement 608. The fourth sensor arrangement 608 may correspond to the stabiliser leg sensor arrangement.
(131) The controller 700 is configured to receive a fifth input signal 730 representative of the lateral inclination angle of the machine body 102 with respect to the lateral reference orientation 340 from a fifth sensor arrangement 709.
(132) In the illustrated embodiment, the fifth input signal 730 corresponds to the global sway angle φ between the machine body orientation 344 and the lateral reference orientation 340 (see
(133) The fifth sensor arrangement 709 includes a lateral inclination sensor such as a gyroscope mounted to the machine body 102.
(134) The controller 700 may receive a permissible movement range 750 from a predetermined look-up table or map 710. The predetermined look-up table or map 710 is configured to output the permissible movement range 750 to the controller 700 based at least on inputs of the lateral inclination angle of the machine body 102 with respect to the lateral reference orientation 340 (as represented by the fifth input signal 730) and the stability of the working machine 100 (as represented by the second input signal 624).
(135) The predetermined look-up table or map 710 is generated by determining the stability envelope 450 and the centre of gravity 452 of the working machine 100 for all combinations of the inputs to the predetermined look-up table or map 710. The permissible movement range 750 is then determined for each combination of the inputs, where the permissible movement range 750 is chosen such that the centre of gravity 452 remains in the stability envelope 450 across the whole of the permissible movement range 750.
(136) Although the predetermined look-up table or map 710 is shown as being separate to the controller 700 in
(137) The controller 700 may store parameters of a first lateral inclination angle and a second lateral inclination angle of the working machine 100, the first lateral inclination angle being less than the second lateral inclination angle. The permissible movement range 750 determined by the controller 700 may be less when the lateral inclination angle of the working machine 100 corresponds to the second lateral inclination angle than when the lateral inclination angle of the working machine 100 corresponds to the first lateral inclination angle.
(138) It will be appreciated that as the lateral inclination angle of the working machine 100 increases, the working machine's centre of gravity 452 will move towards the stability envelope 450 of the working machine 100, as shown in
(139) The controller 700 may store parameters of a first moment of tilt and a second moment of tilt of the working machine 100, the first moment of tilt being lower than the second moment of tilt. The permissible movement range 750 determined by the controller 700 may be less when the moment of tilt of the working machine 100 corresponds to the first moment of tilt than when the moment of tilt of the working machine 100 corresponds to the second moment of tilt.
(140) For machines where the sway actuator 230 is provided on the second (front) axle 122, the rear axle 120 may sway freely, and the load handling apparatus 104 extends forward of the front axle it has been found that the stability envelope 450 of the working machine 100 increases in size as the moment of tilt increases, and therefore as the load imparted onto the first axle 120 by the working machine 100 reduces. Therefore, the working machine 100 becomes more laterally stable as the moment of tilt increases. This also applies to working machines without a sway actuator and comprising an oscillating rear axle (not shown). However, the situation would be reversed for machines with a freely oscillating front axle and a fixed rear axle or an axle whose position is controllable by a sway actuator.
(141) The permissible movement range 750 determined by the controller 700 may be partially dependent on the third input signal 626 representative of the travelling speed of the working machine 100. For example, the look-up table or map 710 may receive the travelling speed of the working machine 100 as an input. The permissible movement range 750 provided by the look-up table or map 710 may be partly based on the travelling speed of the working machine 100.
(142) The controller 700 may store parameters representative of a first travelling speed and a second travelling speed, the first travelling speed being lower than the second travelling speed. The permissible movement range 750 determined by the controller 700 may be less when the working machine 100 is travelling at the second travelling speed than at the first travelling speed.
(143) The risk of unsafe changes in stability being caused by dynamic effects increases at higher speeds e.g. when driving over uneven ground at higher speeds, lateral swaying will occur at a greater rate and inertial effects are therefore more likely to cause a machine 100 to tip sideways.
(144) The permissible movement range 750 determined by the controller 700 may be partially dependent on the fourth input signal 628 representative of the position of the stabiliser legs 114. For example, the look-up table or map 710 may receive the position of the stabiliser legs 114 as an input. The permissible movement range 750 provided by the look-up table or map 710 may be partly based on the position of the stabiliser legs 114.
(145) The permissible movement range 750 may be greater when the fourth input signal 628 indicates that the stabiliser legs 114 are engaging the underlying ground surface than when the fourth input signal 628 indicates that stabiliser legs 114 are not engaging the underlying ground surface.
(146) Deployment of the stabiliser legs 114 that are wider than the track of the machine 100 increases the lateral stability of the working machine 100. Therefore, it is recognised for the permissible movement range 750 to increase when the stabiliser legs 114 are deployed to engage the underlying ground surface relative to when they are not so deployed.
(147) The permissible movement range 750 determined by the controller 700 may be partially dependent on one or more additional input signals (not shown in
(148) The controller 700 is configured to issue a first output signal 732 for use by the load handling apparatus actuation system 616. The load handling apparatus actuation system 616 includes the lift actuator 108 and may include the telescopic actuator 117 of the load handling apparatus 104.
(149) In response to the first output signal 732, the load handling apparatus actuation system 616 is configured to restrict or prevent movement of the load handling apparatus 104 outside of the permissible movement range 750 relative to the machine body 102.
(150) In alternative embodiments (not shown), the working machine 100 may include a implements such as a winch attachment or a jib with or without a winch mounted to the boom 116. The jib may be fixed or extendable by an actuator driven by an auxiliary hydraulic or electrical service of the machine. In such embodiments, the load handling apparatus actuation system 616 may include an actuator configured to tilt the jib relative to the boom 116 and/or a valve/switch to control operation of the auxiliary service. In response to the first output signal 732, the load handling apparatus actuation system 616 may be configured to restrict or prevent movement of the jib or the auxiliary service (e.g. a change of tilt angle or extension of the jib relative to the boom 116) when such movement would result in the working machine 100 becoming unstable.
(151) The controller 700 may be configured to issue a second output signal 734 for use by the operator interface 614.
(152) In response to the second output signal 734, the operator interface 614 is configured to provide an indication of the permissible movement range 750. For example, the operator interface 614 may indicate the actual permissible movement range 750. Alternatively, the operator interface 614 may only indicate whether or not it is permitted for the load handling apparatus 104 to change its boom angle.
(153) A control system 720 is represented as a box drawn with a dashed line in