DEVICE AND METHOD FOR COATING A SURFACE

Abstract

The invention relates to a device (100) and method for coating a surface, in particular a surface of a plate-shaped workpiece (W). The device and method can be used, for example, in the field of the furniture and components industry.

Claims

1. A device for coating a surface of a workpiece, comprising: a first application device for applying a first coating and a second application device for applying a second coating; and a device for introducing texturing into the first coating applied by the first application device.

2. The device according to claim 1, wherein the device for introducing texturing is a machining device.

3. The device according to claim 1, wherein the device for introducing texturing is a sanding device.

4. The device according to claim 3, wherein the sanding device comprises a circumferential sanding belt.

5. The device according to claim 4, wherein the sanding belt is exchangeable or the sanding belt has areas with different grain sizes.

6. The device according to claim 1, wherein the first application device and/or the second application device is a spray application device or an inkjet device.

7. The device according to claim 1, wherein the device for introducing texturing comprises a pressure device that is configured to apply a variable contact pressure.

8. The device according to claim 1, further comprising an inkjet printing device, which is arranged such that a decorative element applied using the printing device can be provided with the first coating by means of the first application device.

9. The device according to claim 1, further comprising a conveying device for moving the workpiece in a conveying direction.

10. The device according to claim 1, further comprising a control device that is configured to control the device for introducing texturing in such a manner that the texturing is changed, wherein the control device is configured to make adjustments by changing a contact pressure, a relative speed between the device for introducing texturing and the workpiece, a direction of relative movement between the device for introducing texturing and the workpiece, or a change of device for introducing texturing.

11. A method for coating a surface of a workpiece, comprising the steps of: applying a first coating to the workpiece; introducing texturing into the first coating; and applying a second coating to the textured first coating.

12. The method according to claim 11, wherein the first coating is hardened, using a UV source before the texturing is introduced.

13. The method according to claim 11, wherein the texturing is introduced by sanding.

14. The method according to claim 11, wherein the texturing is adjusted by changing a contact pressure, a relative speed between a device for introducing texturing and the workpiece, a direction of relative movement between a device for introducing texturing and the workpiece, or a change of the device for introducing texturing.

15. The method according to claims 11, wherein prior to application of the first coating, a decorative element is applied to the workpiece by an inkjet printing device.

16. The device according to claim 1, wherein the first coating or the second coating is a varnish.

17. The device according to claim 4, wherein the sanding belt is moved in a direction of relative movement between the workpiece and the sanding device.

18. The device according to claim 9, wherein the conveying device is configured as a belt conveyor, a conveyor belt or a conveyor chain.

19. The device according to claim 10, wherein the control device that is configured to control the device for introducing texturing in such a manner that the texturing is changed on the basis of a gloss scale, which is measured as a reflectometer value according to ISO 2813.

20. The method according to claim 11, wherein the first coating or the second coating is a varnish.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Further features and advantages are apparent from the following description of embodiments with reference to the accompanying figures.

[0037] FIG. 1 shows a perspective view of a device according to a first embodiment.

[0038] FIG. 2 shows another view of the device according to the first embodiment.

[0039] FIG. 3 shows a schematic structure of a device according to a second embodiment.

DESCRIPTION OF EMBODIMENTS

[0040] Identical reference numbers that are used in different figures designate identical, corresponding or functionally similar elements.

[0041] According to a first embodiment, a coating device 100 is provided which is configured as a throughfeed machine and which comprises a conveying device 110 for moving workpieces W. The conveying device 110 extends in a conveying direction and is configured to move plate-shaped workpieces W in the conveying direction. In the embodiment example, the conveying device 110 is configured as a belt conveyor; however, a conveyor belt or a conveyor chain may also be used.

[0042] The coating device 100 furthermore includes a top pressure member 111 which comprises a circumferential holding device (not shown) also extending in the conveying direction and holds the workpieces in a fixed state during conveying.

[0043] The plate-shaped workpieces W may, in particular, be workpieces made of wood, wood materials, composite materials or the like, such as are used in the field of the furniture processing industry. Purely by way of example, such a workpiece is an element of a piece of furniture, a floor or ceiling panel or the like.

[0044] The coating device 100 comprises a printing device 10 for providing a narrow side of the plate-shaped workpiece W with a specific decorative element, in particular a specific colour or a specific pattern. For this purpose, the printing device 10 comprises an inkjet print head that is configured to print the narrow side of the workpiece W. Such an inkjet print head can output the colours black, magenta, yellow and cyan and combine them accordingly. A multicoloured pattern can be created on the workpiece by combining the different colours.

[0045] Arranged downstream of the printing device 10 in the conveying direction is a first application device 20, which is configured to apply a first varnish (first coating) to the narrow side of the workpiece W. According to the embodiment, the first application device 10 is also equipped with an inkjet device for spraying the varnish onto the narrow side of the workpiece. A contactless application of the varnish can thus be implemented. According to a modification of the first application device 20, application by means of a roller arrangement is also possible.

[0046] Provided downstream of the first application device 20 in the conveying direction is a sanding device 30 that comprises two deflection rollers 31 and a sanding belt 32. The sanding device 30 is dimensioned such that narrow sides of workpieces having different thicknesses can be subtractively machined. By machining the first varnish using the sanding device 30, a specific texture/texturing is introduced into the first varnish.

[0047] The sanding device 30 comprises a pressure device 33 that presses the sanding belt 32 running around the deflection rollers 31 against a narrow side of a workpiece W. The engagement of the sanding belt 32 with the narrow side of the workpiece varies depending on the contact force applied by the pressure device 33, and thus the design and depth of the texturing of the surface of the workpiece W to be machined with the sanding device 30 can be changed accordingly. Furthermore, the speed and direction of travel of the sanding belt 32 can be varied to influence a machining result.

[0048] The sanding belt 32 is replaceable, and thus sanding belts with different grain sizes or a different scattering of the abrasive grains on the sanding belt can be used. The machined surface may have a different texturing depending on the grain size of a particular sanding belt.

[0049] The sanding device 30 may furthermore be equipped with a sanding belt having areas with different grain sizes or areas with a different scattering of the abrasive grains provided on the sanding belt, and thus a corresponding texturing can be selected by positioning the sanding device, in particular positioning in a vertical direction, and by engaging a specific area of such a sanding belt with the narrow side of the workpiece W.

[0050] Downstream of the sanding device 30 in the conveying direction the coating device 100 comprises a second application device 40 that is configured in a similar manner to the first application device 20. The second application device 40 in particular comprises a device for the contactless application of a second varnish (second coating) to the narrow side of the workpiece W, such as an inkjet device. According to a modification of the first application device 20, application by means of a roller arrangement is also possible.

[0051] The coating device 100 comprises a control device with which the described components of the coating device 100, in particular the conveying device 110, the printing device 10, the first application device 20, the sanding device 30 and the second application device 40, can be controlled. In this manner, a workpiece can be processed such that it has a specific gloss value. For this purpose, in particular the respective layer thickness of the first varnish and the second varnish as well as the type of texturing introduced into the first varnish are controlled.

[0052] A method can thus be performed with the coating device 100, in which a decorative element, in particular a colour and/or pattern, is first of all applied to a narrow side of a workpiece W by means of the printing device 10. Once the decorative element has dried or the drying process has started, a first varnish is applied to the narrow side of the workpiece W by means of the first application device 20.

[0053] Once the applied first varnish has at least partly hardened, the surface of the workpiece provided with a first layer of varnish engages with the sanding device 30. The sanding device 30 sands the surface of the workpiece such that a corresponding texturing is created in the surface of the workpiece provided with varnish. The type of texturing can be adjusted according to a previously described method. The textured surface of the first varnish is subsequently provided with a second varnish by means of the second application device 40 and is thus sealed.

[0054] According to FIG. 3, a second embodiment of a coating device 100′ is described by means of a schematic view. Similar to the coating device 100 according to the first embodiment, the coating device 100′ comprises a printing device 10′, a first application device 20′, a sanding device 30′ and a second application device 40′. However, the cited components are configured for machining and/or coating a wide surface of a workpiece W.

[0055] As regards the mode of function of the components of the coating device 100′, in particular the first application device 20′, the sanding device 30′ and the second application device 40′, reference is made to the explanation of the first embodiment.

[0056] Even though the described embodiments relate to throughfeed machines in which a workpiece is moved by means of a conveying device, the described technology can also be used in machines in which a workpiece is held, at least temporarily, during a coating process. For this purpose, such a coating device may comprise a movable unit comprising a first application device, a second application device and a machining device, in particular a sanding device, the machining device being arranged such that it machines a first coating applied by the first application device. The first application device, a second application device and a machining device may, for example, be accommodated in a unit that is guided along a narrow side of a plate-shaped workpiece during the coating process.

[0057] As regards the mode of function of the first application device, the sanding device and the second application device, reference is additionally made to the explanation of the first embodiment.

[0058] It is apparent to the person skilled in the art that individual features described in different embodiments can also be implemented in a single embodiment, provided that they are not structurally incompatible. Similarly, various features described in the context of a single embodiment may also be provided in several embodiments either individually or in any suitable sub-combination.