Two-stroke engine and method for operating a two-stroke engine
11773767 · 2023-10-03
Assignee
Inventors
- Robert Koehli (Winnenden, DE)
- Tilman Seidel (Stuttgart, DE)
- Jan Pawlowski (Poppenweiler, DE)
- Tobias Deigendesch (Backnang, DE)
Cpc classification
F02B33/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B2075/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2400/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M69/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B33/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B25/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B33/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F1/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A two-stroke engine includes a cylinder having a combustion chamber. The combustion chamber is delimited by a piston guided in a reciprocating manner in the cylinder and drives a crankshaft. A first intake channel opens into the crankcase interior. A transfer channel opens into the crankcase interior via a transfer window on a cylinder bore of the cylinder and via a passage opening. A second intake channel is provided for supplying scavenging air to the transfer channel. The first intake channel and the second intake channel are configured for supplying air. An injection valve configured for injecting the entire quantity of fuel to be supplied to the engine directly into the crankcase interior is disposed on the crankcase. A method for operating a two-stroke engine provides that the entire quantity of fuel to be supplied to the engine via a metering installation is supplied directly to the crankcase interior.
Claims
1. A two-stroke engine comprising: a cylinder having a combustion chamber formed therein; a piston configured to be guided in a reciprocating manner in said cylinder; said combustion chamber being delimited by said piston; a crankcase defining a crankcase interior; a crankshaft rotatably mounted in said crankcase; said piston being configured to drive said crankshaft; a first intake channel which opens into said crankcase interior via a first intake channel opening; said combustion chamber having an outlet opening; said cylinder having a cylinder bore; at least one transfer channel opening via a transfer window at said cylinder bore and opening into the crankcase interior via a passage opening; said at least one transfer channel being configured to establish a fluidic connection between said crankcase interior and said combustion chamber in a region of bottom dead center of said piston; a second intake channel configured to supply scavenging air to said at least one transfer channel; said first intake channel and said second intake channel being configured to supply air; a metering device configured to supply fuel; said metering device being configured to supply an entire amount of fuel to be supplied to the two-stroke engine directly to said crankcase interior; and, wherein said at least one transfer channel includes at least one inlet-proximal transfer channel and at least one outlet-proximal transfer channel; said inlet-proximal transfer channel opens out via an inlet-proximal transfer window at the cylinder bore; and, said outlet-proximal transfer channel opens out via an outlet-proximal transfer window at said cylinder bore.
2. The two-stroke engine of claim 1, wherein said first intake channel opening is controlled by said piston.
3. The two-stroke engine of claim 1, wherein said second intake channel opens out via at least one second intake channel opening at said cylinder bore.
4. The two-stroke engine of claim 3, wherein said piston has at least one piston pocket; and, said piston pocket, in a region of top dead center of said piston, connects said second intake channel opening to said at least one transfer window.
5. The two-stroke engine of claim 4, wherein the connection between said second intake channel opening and said at least one transfer channel via said at least one piston pocket is performed during an upward stroke of said piston, prior to said first intake channel opening being connected to said crankcase interior.
6. The two-stroke engine of claim 1, wherein, during an upward stroke of said piston, said inlet-proximal transfer window is connected to said piston pocket before or simultaneously with said outlet-proximal transfer window.
7. The two-stroke engine of claim 6, wherein, during the upward stroke of the piston, said inlet-proximal transfer window, in terms of a crankshaft angle (α), is connected to said piston pocket at most 10° before said outlet-proximal transfer window.
8. The two-stroke engine of claim 1, wherein said inlet-proximal transfer window and said outlet-proximal transfer window, during a downward stroke of the piston, open simultaneously into said combustion chamber; or, said outlet-proximal transfer window opens into said combustion chamber before said inlet-proximal transfer window.
9. The two-stroke engine of claim 1, wherein said passage opening is a common passage opening at which said outlet-proximal transfer channel and said inlet-proximal transfer channel conjointly open into said crankcase interior.
10. The two-stroke engine of claim 9, wherein all of said transfer channels have a common transfer channel section adjoining said passage opening.
11. The two-stroke engine of claim 9, wherein said cylinder defines a longitudinal center axis; the two-stroke engine, when viewed in a direction of the longitudinal center axis, is divisible into a first sector, a second sector, a third sector and a fourth sector; the first sector completely contains said first intake channel opening; the second sector is adjacent to the first sector and contains said outlet-proximal transfer window and said inlet-proximal transfer window; the third sector is adjacent to the second sector and completely contains said outlet opening; the fourth sector is adjacent to the first sector and the third sector; and, wherein said passage opening at which the outlet-proximal transfer channel and the inlet-proximal transfer channel conjointly open into the crankcase interior is disposed in a common sector that is adjacent to the second sector.
12. The two-stroke engine of claim 11, wherein said passage opening is disposed in the third sector.
13. The two-stroke engine of claim 11, wherein said outlet-proximal transfer window and said inlet-proximal transfer window are disposed in the fourth sector.
14. The two-stroke engine of claim 1, wherein said first intake channel opening is opened toward said crankcase interior at a top dead center of said piston.
15. The two-stroke engine of claim 1, wherein said second intake channel is configured to supply at least half of an entire quantity of air to be supplied to the two-stroke engine at a nominal rotating speed.
16. The two-stroke engine of claim 1, wherein said metering device for supplying fuel is an injection valve.
17. The two stroke engine of claim 16, wherein said injection valve is disposed on the crankcase.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described with reference to the drawings wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
(10)
(11) The two-stroke engine 1 when in operation suctions air by way of an air filter 32. The air filter 32 possesses a filter material 34 which separates a contaminated side from a clean room 51 of the air filter 32. A preliminary air cleaning unit which may include one or a plurality of cyclones, for example, can be connected to the contaminated side of the air filter 32. The filter material 34 in the embodiment is held on an air filter base 33 which is part of a housing of the air filter 32. A connecting piece 31 which connects the clean room 51 of the air filter 32 to the cylinder 2 of the two-stroke engine 1 adjoins the air filter base 33.
(12) When viewed in the flow direction from the air filter 32 to the cylinder 2, or to the crankcase 6, respectively, a throttle housing 25 is disposed between the connecting piece 31 and the cylinder 2. In the embodiment, the throttle housing 25 by way of an intervening seal (not illustrated) is fixed directly to the cylinder 2. The throttle housing 25 is disposed on a connecting flange 52 of the cylinder 2. Further components between the throttle housing 25 and the cylinder 2 are not provided in the embodiment. A throttle element 24 which controls the available flow cross section through the throttle housing 25 is rotatably mounted in the throttle housing 25. The throttle element 24 in the embodiment is a throttle flap. Another embodiment of the throttle element 24 may also be advantageous. In the operation of the two-stroke engine 1, the throttle element 24 is advantageously manually activated by a user by means of a throttle lever (not illustrated). The user can advantageously control the rotating speed of the two-stroke engine 1 by activating the throttle lever.
(13) The two-stroke engine 1 possesses a first intake channel 9 which opens out by way of a first intake channel opening 10 on a cylinder bore 22 that is configured in the cylinder 2. The first intake channel opening 10 forms an inlet to the crankcase 6. The first intake channel opening 10 in the embodiment is controlled by a slot on the piston skirt of the piston 5. The piston 5 in a function of the position thereof in the cylinder bore 22 accordingly exposes the first intake channel opening 10 and connects the first intake channel 9 to a crankcase interior 7 configured in the crankcase 6, or closes the first intake channel opening 10. The position and the direction of movement of the piston 5 is a function of the rotary position of the crankshaft 8. The opening and closing of the first intake channel opening 10 therefore takes place at rotary positions of the crankshaft 8 that are predefined in terms of construction. The two-stroke engine 1 moreover possesses a second intake channel 11 which serves for supplying scavenging gas shield air to the transfer channels 14 and 15 of the two-stroke engine 1. In the embodiment the cylinder 2 possesses four transfer channels, specifically two outlet-proximal transfer channels 14 and two inlet-proximal transfer channels 15. In the sectional illustration of
(14) As is shown in
(15) The first intake channel 9 and the second intake channel 11 serve for supplying air to the two-stroke engine 1. Air which is free of fuel is exclusively supplied by way of the first intake channel 9 and the second intake channel 11 in the embodiment. The supply of fuel takes place by way of a metering installation. The metering installation in the embodiment is an injection valve 21. The injection valve 21 is schematically illustrated in
(16) The first intake channel 9 and the crankcase interior 7 form a first flow path 55. The entire quantity of fuel to be supplied to the two-stroke engine 1 is advantageously supplied to the first flow path 55 downstream of the throttle element 24. In an alternative embodiment it can accordingly be provided that the fuel is supplied to the first intake channel 9 downstream of the throttle element 24.
(17) It is provided that the injection valve 21 supplies the fuel to the crankcase interior 7 at a very low fuel pressure. The fuel pressure can be, for example, 100 mbar in terms of positive pressure in relation to the ambient pressure. In order for the quantity of fuel to be supplied to be controlled, the injection valve 21 is connected to a schematically illustrated control device 30.
(18) A pressure sensor 29 which is likewise connected to the control device 30 is disposed on the crankcase 6 in the embodiment. The control device 30 by means of the rotating speed as well as by means of signals delivered by the pressure sensor 29 as well as by potentially other sensors, for example by temperature sensors, controls the quantity of fuel to be supplied to the two-stroke engine 1 by way of the injection valve 21. The rotating speed of the two-stroke engine 1 is preferably made available to the control device 30 by a generator (not illustrated). The entire quantity of fuel supplied to the two-stroke engine 1 is supplied by means of the injection valve 21. No further installations for supplying fuel are provided.
(19) In the embodiment the transfer channels 14 and 15 open into the crankcase interior 7 by way of a passage opening 18. The transfer channels 14 and 15 in the region of the bottom dead center of the piston 5 establish a fluidic connection between the crankcase interior 7 and the combustion chamber 3. The transfer channels 14 and 15 have a common transfer channel section 19. The common transfer channel section 19 adjoins the passage opening 18 in the direction toward the transfer windows 16 and 17.
(20) The intake channels 9 and 11 in the throttle housing 25 and in the connecting piece 31 are guided in a common channel section 23. The available flow cross section of the first intake channel 9 and the available flow cross section of the second intake channel 11 are controlled by the common throttle element 24. It can be provided that the intake channels 9 and 11 at least in sections also in the common intake channel section 23 are separated by a partition wall section 37 which is schematically illustrated in
(21) The connecting flange 52 of the cylinder 2, on which the throttle housing 25 is disposed, advantageously has a partition wall section 26 which separates the first intake channel 9 and the second intake channel 11 from one another. It can be provided that the throttle element 24 in the completely opened position bears on the partition wall section 26 and/or on the partition wall section 37 such that the intake channels 9 and 11 are largely or completely separated. On account thereof, cross flows between the first intake channel 9 and the second intake channel 11 are largely avoided. Cross flows can lead to delamination and turbulences and thus to pressure losses, and on account thereof can reduce the throughput of air.
(22)
(23) The planes 46 and 48, and the planes 47 and 49, respectively, in the embodiment lie in each case in a common plane. In terms of the flow chambers configured in the cylinder 2, the cylinder 2 is configured so as to be symmetrical to a central plane 53 which contains the longitudinal center axis 50 and in each case centrically intersects the first intake channel opening 10 and the outlet opening 13. The transfer channels 14, 15 from the transfer windows 16 and 17 are preferably routed in a helical manner about the longitudinal axis 50 to the third sector 43. It can also be provided that the transfer channels 14 and 15 are routed in the first sector 41.
(24) An advantageous embodiment of the channels in cylinder 2 is shown in detail in
(25)
(26) As is shown in
(27) The functional mode of the two-stroke motor 1 when in operation will be explained hereunder by means of
(28)
(29)
(30)
(31)
(32) In the following upward stroke of the piston 5 the transfer windows 16 and 17 are closed by the piston 5. The second intake channel openings 12 start to open toward the piston pockets 20. This position is shown in
(33) A fuel/air mixture disposed in the combustion chamber 3 is compressed during the upward stroke of the piston 5, and at a piston position in the region of the top dead center or before the top dead center is ignited by the spark plug 35.
(34)
(35)
(36) In the embodiment the first intake channel opening 10 opens after the transfer windows 16 and 17 have opened toward the piston pockets 20. The connection between the second intake channel openings 12 and the transfer channels 14 and 15 in the upward stroke of the piston 5 is performed before the connection between the first intake channel opening 10 and the crankcase interior 7. The connection between the second intake channel opening 12 and the at least one transfer channel 14, 15 by way of the at least one piston pocket 20 during the upward stroke of the piston 5 is advantageously performed at least 5° in terms of the crankshaft angle α, in particular at least 15° in terms of the crankshaft angle α, before the connection between the first intake channel opening 10 and the crankcase interior 7. The connection between the second intake channel opening 12 and the at least one transfer channel 14, 15 during the upward stroke of the piston 5 is advantageously performed at most 70° in terms of the crankshaft angle α, preferably at most 40° in terms of the crankshaft angle α, before the connection between the first intake channel opening 10 and the crankcase interior 7. The inlet-proximal transfer window 17 in the upward stroke of the piston 5 in the embodiment is connected to the piston pocket 20 before the outlet-proximal transfer window 16. The inlet-proximal transfer window 17 during the upward stroke of the piston 5 herein is advantageously connected to the piston pocket 20 at most 10° in terms of the crankshaft angle α, in particular 10° to 4° in terms of the crankshaft angle α, before the outlet-proximal transfer window 16.
(37) It may be provided that the inlet-proximal transfer window 17 and the outlet-proximal transfer window 16 during the downward stroke of the piston 5 open simultaneously into the combustion chamber 3. The crankshaft angle α which lies between the opening of the inlet-proximal transfer window 17 and the opening of the outlet-proximal transfer window 16 into the combustion chamber 3 is advantageously less than 10° in terms of the crankshaft angle α, in particular less than 5° in terms of the crankshaft angle α.
(38) The second intake channel 11 is preferably configured for supplying at least half of the entire quantity of air to be supplied to the two-stroke engine 1 at the nominal rotating speed. In particular, the second intake channel 11 supplies 60% to 90%, preferably 65% to 75%, of the entire quantity of air to be supplied to the two-stroke engine 1 at the nominal rotating speed. The nominal rotating speed herein is the rotating speed of the two-stroke engine 1 at the rated output.
(39) In an alternative embodiment the inlet-proximal transfer window 17 can be connected to the piston pocket 20 simultaneously with the outlet-proximal transfer window 16.
(40) In a further alternative embodiment it can also be provided that the inlet-proximal transfer window 17 is connected to the piston pocket 20 after the outlet-proximal transfer window 16.
(41)
(42) The construction of the two-stroke engine 1 from
(43) In the embodiment as per
(44) The embodiment as per
(45) The supply of fuel advantageously takes place to the first flow path 55. To this end, an injection valve 21′ which supplies to the first intake channel 9 the entire fuel to be supplied to the two-stroke engine 1 when in operation is advantageously provided. The supply of fuel takes place in particular downstream of the first throttle element 56. Alternatively, an injection valve 21 which in
(46) The indications “downstream” and “upstream” presently refer in principle to the flow direction from the air filter 32 to the cylinder 2, or to the crankcase 6, respectively.
(47) It is understood that the foregoing description is that of the preferred embodiments of the invention and that various changes and modifications may be made thereto without departing from the spirit and scope of the invention as defined in the appended claims.