Mixing device, system and method of mixing
11772059 · 2023-10-03
Inventors
Cpc classification
B01F31/50
PERFORMING OPERATIONS; TRANSPORTING
B01F31/23
PERFORMING OPERATIONS; TRANSPORTING
B01F31/265
PERFORMING OPERATIONS; TRANSPORTING
B01F31/25
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01F31/23
PERFORMING OPERATIONS; TRANSPORTING
B01F31/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mixing device comprising a multi-element spring system in which an eccentric load, coupled to a rotor of a motor, is located towards a first end of a first beam realising a backbone for the mixing device. One or more connections interconnect the backbone respectively to one or more other beams to produce the multi-element spring system. A load, such as a vial or other container in which is located a diluent, is located remotely from the motor. As such, the spring system supports two independent but complementary eccentric load generating subsystems arising from, respectively, the controlled rotation of the rotor (and its eccentric load) and then, in response to rotation of the connected eccentric load on the rotor, swirling of the diluent in the vial/container. Both these eccentric loads contribute to a complex multidirectional flexing of the multi-element spring system relative to a fixed anchor point, with this multidirectional flexing working to induce a swirling motion in the contents of the container.
Claims
1. A mixing device comprising: a rotating actuator carrying an eccentric load; a controller exercising parameter control defining operation of the rotating actuator and instantaneous amounts of energy provided to the mixing device through controlled rotation of the eccentric load; a mount configured to hold securely the rotating actuator; a clamp configured to hold a mixing container representing a mass, wherein the mixing container includes at least one liquid as part of assembled container contents; a multi-element spring containing a plurality of conjoined beams providing a plurality of degrees of motion, the multi-element spring including: a principal beam having a proximal end and a distal end, wherein the mount and rotating actuator are securely coupled substantially at or near the proximal end, and the principal beam is arranged to undergo flexion movement consequential to controlled rotation of the eccentric load; a second beam fixed, through a first substantially rigid connection, to the distal end of the principal beam, wherein the second beam extends relatively outwardly from the principal beam and wherein the first substantially rigid connection permits flexion movement of the second beam relative to the principal beam and the second beam further securely holds the clamp and, in use, the mixing container; a third beam fixed, through a second substantially rigid connection, to a part of the principal beam, the third beam both extending relatively outwardly from the principal beam and in a different orientation relative to orientation of the first substantially rigid connection, the third beam arranged to permit, when in use and further connected to a stable bracing structure, differing amounts of flexion movement relative to the stable bracing structure, and wherein: at least two of: the principal beam; the second beam; the third beam; the mount; the first substantially rigid connection; the second substantially rigid connection; and the multi-element spring; are formed in a unitary construction.
2. The mixing device of claim 1, wherein mixing performance is tuned based on at least one of: active control of rotational speeds of the rotating actuator; selected mass of the eccentric load on the rotating actuator; mass of the clamp; position of the clamp; mass of the mount; position of the mount; mass of the mixing container; position of the mixing container; mass of the assembled container contents; position of the rotating actuator; and mass of the rotating actuator.
3. The mixing device of claim 1, wherein the controller is arranged controllably to establish production of a vortex-like effect within the assembled container contents, said vortex-like effect arising as a state approximating system resonance is approached caused by a moving state of a system including the mixing container, the multi-element spring, the rotating actuator and the assembled container contents.
4. The mixing device of claim 1, wherein the controller is arranged to control delivery of energy to the mixing device through controlled operation of the rotating actuator, whereby controlled delivery of energy is a function that is at least one of: a linear variation in delivered energy; an exponential variation in delivered energy; and a non-linear variation in delivered energy.
5. The mixing device of claim 1, wherein movement of the assembled container contents represents an eccentric load inducing additional flexion movement to the flexion movement arising from generation of dynamic bending forces within the multi-element spring introduced from time-varying loads operating at or towards the proximal end and at or towards the distal end of the principal beam.
6. The mixing device of claim 1, wherein the controller is arranged to cause a change in rotational velocity in the assembled container contents through selected parameter control, said selected parameter control by the controller affecting speed of rotation of the eccentric load about the rotating actuator.
7. The mixing device of claim 1, wherein the eccentric load of the rotating actuator is a variable eccentric load having at least one of: a selectable weight; a selectable shape of the eccentric load; a selectable position of the of the eccentric load; a selectable position of the eccentric load relative to an axis of the motor; a selectable material density of the eccentric load; and a selectable distribution of mass within the eccentric load.
8. The mixing device of claim 1, wherein bending forces within the multi-element spring are relative to motional stability of the stable bracing structure.
9. The mixing device of claim 1, wherein combined resultant forces within the mixing device arising from controlled operation thereof cause the mixing container to move in an approximately predictable cyclical trajectory.
10. The mixing device of claim 1, wherein, in use, combined resultant forces within the mixing device arising from controlled operation thereof cause the mixing container to move in a chaotic trajectory.
11. A mixing device comprising: a rotating actuator carrying an eccentric load; a controller exercising parameter control defining operation of the rotating actuator and instantaneous amounts of energy provided to the mixing device through controlled rotation of the eccentric load; a mount configured to hold securely the rotating actuator; a clamp configured to hold a mixing container representing a mass, wherein the mixing container includes at least one liquid as part of assembled container contents; a multi-element spring containing a plurality of conjoined beams providing a plurality of degrees of motion, the multi-element spring including: a principal beam having a proximal end and a distal end, wherein the mount and rotating actuator are securely coupled substantially at or near the proximal end, and the principal beam is arranged to undergo flexion movement consequential to controlled rotation of the eccentric load; a second beam fixed, through a first substantially rigid hinge, to the distal end of the principal beam, wherein the second beam extends relatively outwardly from the principal beam and wherein the first substantially rigid hinge permits flexion movement of the second beam relative to the principal beam and the second beam further securely holds the clamp and, in use, the mixing container; a third beam fixed, through a second substantially rigid hinge, to a part of the principal beam, the third beam both extending relatively outwardly from the principal beam and in a different orientation relative to orientation of the first substantially rigid hinge, the third beam arranged to permit, when in use and further connected to a stable bracing structure, differing amounts of flexion movement relative to the stable bracing structure, and wherein: at least two of: the principal beam; the second beam; the third beam; the mount; the first substantially rigid hinge; the second substantially rigid hinge; and the multi-element spring; are formed in a unitary construction.
12. The mixing device of claim 11, wherein mixing performance is tuned based on at least one of: active control of rotational speeds of the rotating actuator; selected mass of the eccentric load on the rotating actuator; position of eccentric load on the rotating actuator; mass of the mixing container; position of the mixing container; mass of the assembled container contents; and position of the rotating actuator.
13. The mixing device of claim 11, wherein the controller is arranged to operate in at least two phases differentiated between an initial phase that transitions to a kick-phase in which kick-phase an energy profile delivered by parameter control of the rotating actuator is changed significantly relative to that in the initial phase.
14. The mixing device of claim 13, wherein the initial phase induces a swirling motion in the assembled container contents in the attached mixing container and the kick phase produces an approximation to a vortex in the assembled container contents.
15. The mixing device of claim 11, wherein the controller is arranged to instantiate an initial phase that induces a chaotic motion by shaking the assembled container contents in the attached mixing container, and then at least a secondary phase that induces swirling motion in the assembled container contents.
16. The mixing device of claim 11, wherein production of an approximation to a vortex in the assembled container contents is caused by the controller establishing a relatively predictive moving state as a system including the mixing container, multi-element spring, the rotating actuator and the assembled container contents, collectively approaches system resonance.
17. The mixing device of claim 11, wherein the controller is arranged to operate to control delivery of energy to the mixing device, as delivered by operation of the rotating actuator, that has a function that includes at least one of: a linear variation in delivered energy; an exponential variation in delivered energy; and a non-linear variation in delivered energy.
18. The mixing device of claim 11, wherein movement of the assembled container contents represents an eccentric load inducing additional flexion movement to the flexion movement arising from generation of dynamic bending forces within the multi-element spring introduced from time-varying loads operating at or towards the proximal end and at or towards the distal end of the principal beam.
19. The mixing device of claim 11, wherein the controller is arranged to cause a change in rotational velocity in the assembled container contents through selected parameter control, said selected parameter control by the controller affecting speed of rotation.
20. The mixing device of claim 11, wherein the eccentric load of the rotating actuator is a variable eccentric load having at least one of: a selectable weight; a selectable shape of the eccentric load; a selectable position of the of the eccentric load; a selectable position of the eccentric load relative to an axis of the motor; a selectable material density of the eccentric load; and a selectable distribution of mass within the eccentric load.
21. The mixing device of claim 11, wherein all bending forces within the multi-element spring are relative to motional stability of the stable bracing structure.
22. The mixing device of claim 11, wherein mixing performance is tuned based on at least one of: active control of rotational speeds of the rotating actuator; selected mass of the eccentric load on the rotating actuator; mass of the clamp; position of the clamp; mass of the mount; position of the mount; mass of the mixing container; position of the mixing container; mass of the assembled container contents; position of the rotating actuator; and mass of the rotating actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The patent or application file contains at least one drawing executed in color. Copies of this patent or patent application publication with color drawing(s) will be provided by the
(2) Office upon request and payment of the necessary fee.
(3) Exemplary embodiments of the present invention will now be described with reference to the accompanying drawings, in which:
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
(11) Referring to
(12) The mixing device 100 is based around the flexing interaction of multiple (at least two and typically three) beams 102-106 in different planes of motion relative to a fixed anchor point 108, such as a heavy stable block or other bracing structure. Such flexing, which results in relative displacement between beams as well as twisting distortion in a plane of one or more cantilever beams, is initially produced by controlled rotation of a rotor 110 of a motor 112 that is securely fixed, via a clamp 114 or the like, at or towards a first end 116 of a first cantilever beam 102 (also termed the “backbone 102” or “principal beam 102”). The rotor 110 supports, i.e., carries, an eccentric load 118. The interconnected cantilever beams 102-106 therefore realise a multi-element spring.
(13) The backbone 102 can be considered to have a shape, such as a generally rectangular shape. Although it can include edge cut-outs 122-124, typically radial in shape, along peripheral edges of the backbone 102 and, optionally, weight-saving and/or strength reducing cut-outs 120 within its area. However, the shape is a design option and the shape may be generally symmetrical or may have asymmetrical features. The edge cut-outs 122-124 define a point of connection of the backbone 102 to other flexible beams, namely (1) at least a laterally extending lateral beam (or reference beam) 104 that projects outwardly from or near a lower or bottom edge of the backbone, and (2) and an optional but generally preferably present support beam 106 that also extends generally outwardly and away from the backbone 102, which extends from a second end 134 of the backbone 102 and which has a different orientation (i.e., it is inclined if not tangential) to that of the lateral beam 104. The first and second ends of the backbone therefore define a length of the backbone 102 between proximal and remote ends thereof.
(14) The point of connection between the backbone 102 and the respective lateral beam 104 and support beam 106 is through a respective substantially rigid hinge 126-128. For reasons of clarification, “substantially rigid” means that the hinge is generally stable although flexing or twisting can be induced in or along the length of the hinge when sufficient forces are introduced into the elements that make up the multi-element spring. The respective substantially rigid hinges 126-128 permit flexion movement of their respective beams relative to the backbone 102.
(15) The support beam 106 permits the secure mounting of a container, such as a vial 130, to the support beam 106 through a suitable clamp 132. Mounting is generally central along the support beam 106, but the precise position is a design option. The reason why the support beam is options is that the vial 130 could, in one embodiment, simply be fixed to the second end 134, via a suitable clamp or end loop, although such a fixing reduces overall movement of the vial 130, provides no physical support of the vial 132 but reduces overall mass and complexity of the mixing device 100. The support beam 106 is, in the exemplary embodiment of
(16) The lateral beam 104 may extend substantially tangentially from a plane of the backbone 102, but alternative the lateral beam may be angularly inclined (and not ostensibly at right-angles to the backbone 102). To introduce flexing and movement into and of the backbone 102 and lateral beam 104, the lateral beam 104 may be realised as a variable length cantilever in which bending forces across a width of the beam vary. The lateral beam 104 may therefore, as shown particularly well in
(17) The lateral beam 104 of
(18) The lateral beam of embodiment of, for example,
(19) With respect to operation of the motor, this is subject to control by a motor controller 160 (referenced in
(20) A typical vial mass is the regional of about 90 g to 100 g, including an allowance for 20 ml of water and 4.5 g of powdered medicament. A vial's nominal diameter is 46 mm and its height 73 mm (for a 50 ml Type II glass vial with butyl rubber stopper and aluminium/plastic seal). Vial mixing volumes for medicaments are therefore in the typical range of a few millilitres to a few tens of millilitres. As will be understood by the skilled addressee, scaling to larger volumes requires adequate reinforcement of plane intersections to address the increased force arising from the increased mass in the ingredients that are being mixed together.
(21) Construction of the multi-element spring of the mixer 100 is preferably unitary, such as a molding. Suitable materials for the multi-element spring includes plastics, such as POM (Acetal) and other rigid plastics. A plastic which is suited is polyoxymethylene “POM” (Acetal), other rigid plastics may also be used. Acetal is a common engineering plastic best known for its strength, rigidity, and ability to hold up against a variety of harsh conditions. Other materials that are suitable, as will be appreciated, include metals, metal alloys, carbon or glass fibre composites or hybrid material constructions which exhibit ‘spring’ characteristics. These include beryllium-copper alloy, titanium alloys, spring steel and titanium.
(22) The material and geometries of multi-element spring, including the substantially rigid hinges, thus provide a stiff and flexible structure that resists deformation and is sufficient robust to permit repeated flexing in multiple planes when placed under varying directional forces. As will be readily appreciated, stiffness relates to how a component bends under load while still returning to its original shape once the load is removed. Applied forces can therefore bend, induce strain and to a degree stretch each of the components of the multi-element spring of mixer of the present invention.
(23) In overview, one or more substantially rigid hinges interconnect the backbone 102 respectively to one or more other cantilevers beams to produce the multi-element spring system. A load, such as a vial or other container containing a mixture of diluent and compound, is located remotely from the motor. The multi-element spring system thus supports two independent but complementary eccentric load generating subsystems arising from, respectively, the controlled rotation of the rotor (and its eccentric load) and then, in response to rotation of the connected eccentric load on the rotor, swirling of the diluent in the vial/container. The effect of the motor eccentric load can be varied by changing at least one of the eccentric mass' position relative to the motor and changing its mass. Both these eccentric loads contribute to a complex multi-directional flexing of the multi-element spring system [relative to a fixed anchor point 108], with this multi-directional flexing works to induce a vortex, i.e., a desirable fluidic motion that enhances mixing, within the contents of the vial. The nature of the mixing is highly complex and does not result in a simple vortex such as might be seen when using a vortex mixer, for example. Indeed, the relative movements of the interconnected beams 102-106, via the substantially rigid hinges 126-128, is highly complex.
(24) It is understood that the multi-element spring arrangement is under a small, biased preload as a result of the positioning of the attached motor (including the driven eccentric mass) and the vial (with enclosed contents). More explicitly, once the mixer is loaded with a vial, the equilibrium state biases the complex spring system such that the system's centre of gravity causes some minor twisting of the backbone 102 along the two substantially rigid hinges 126-128. The motor and vial, under stable conditions, consequently, may be both slightly bent forward and dip to the side, i.e., there is a small angular inclination in both the backbone 102 and the outward extending lateral beam 104 relative respectively to a vertical datum [defined relative to the backbone] and a horizonal datum [defined relative to outward extension of the lateral beam 104]. The effect is that, during motor actuation and active mixing, a random washing motion is initially produced within the contents of the vial since the contents of the vial overcome an additional gravitational force as the angles of inclination of the various sprung beams are flexed backwards and upwards relative to the vertical and horizontal datums. Eventually, operation of the system results in the system reaching a resonant state where movements in each of the multiple sprung beams of the system become less extreme, but at this point mixing is well underway and a vortex in the contents either formed or close to being formed.
(25) In terms of functional operation of the mixing device of the present invention, the eccentric load 118 on the rotor 110 of the motor 112 is controllably rotated (normally clockwise) to induce forces into the rigidly restrained multi-element spring (relative to the bracing point 108). This causes a motion of the vial and its contents. As the velocity of the eccentric load is programmatically changed (normally increased), the sum of the active and reactive forces (respectively from the moving masses of the motor assembly and vial assembly) and the energy storage within the spring, an elliptical motion of the vial is created [noting that other patterns may be produced although these are observed to have been rarely circular in nature]. The elliptical motion is not normally symmetrical about ellipse axis, and indeed motions at varying points within the multi-element spring are dissimilar (as shown in some of the accompanying drawings). Consequently, the diluent/solid matter in the vial is caused to move, e.g., rotate, swirl, vibrate shake and/or to undergo a generally chaotic washing motion. Once the contents in the vial begin to move and swirl, they produce a secondary eccentric load that changes the magnitude of flexing within the multi-element spring of the mixing device 100. In a preferred secondary phase, to cause the vial contents to reach a resonant state and to induce a vortex or high-speed swirling of the vial contents to occur, the rotational speed of the rotor is modified, thereby adapting controllable input forces to bring about enhanced and different flexing or different cycles of flexing within the multi-element spring.
(26) The controller (reference numeral 180 of
(27) Selected parameter control of motor operation can relate to at least one of: control of the duty cycle in a pulse width modulated signal controlling rotation of the rotor 110 and related eccentric load 118; and voltage delivered to the motor 112 to affect a change in current through the motor.
(28) Motion at a top of the vial, following the kick phase, generally follows an elliptical path. Production of the vortex is caused by the controller establishing a relatively predictive moving state as the system {comprised from the mixing container, multi-element spring and rotating actuator] collectively approaches system resonance.
(29) The controller is preferably arranged to operate to control energy delivery that includes at least one of: a linear variation in delivered energy; a variation in delivered energy; and a non-linear variation in delivered energy. Controlled delivery of energy to the system is maintained until full mixing or dissolution of contents within the vial 130 or other mixing container is attained.
(30) The practical upshot of the new mixer design of the various embodiments is that, in the entirely exemplary case of preparation of an eye clear state for the drug Tazozin®, reconstitution is achieved in about ninety seconds. This contrasts to the twelve or so minutes required under current standard manual mixing practices. Of course, other drugs and mixtures, including but not limited to body-building drink supplements and varnishes, scan be more effectively reconstituted or made using the new mixing device.
(31) Referring to
(32) The FEA of
(33)
(34) The information that can be derived from the succession of tracked orbits in
(35)
(36) Unless specific arrangements are mutually exclusive with one another, the various embodiments described herein can be combined to enhance system functionality and/or to produce complementary functions or system that support the effective identification of user-perceivable similarities and dissimilarities. Such combinations will be readily appreciated by the skilled addressee given the totality of the foregoing description. Likewise, aspects of the preferred embodiments may be implemented in standalone arrangements where more limited functional arrangements are appropriate. Indeed, it will be understood that unless features in the particular preferred embodiments are expressly identified as incompatible with one another or the surrounding context implies that they are mutually exclusive and not readily combinable in a complementary and/or supportive sense, the totality of this disclosure contemplates and envisions that specific features of those complementary embodiments can be selectively combined to provide one or more comprehensive, but slightly different, technical solutions that each realise cyclonic mixing with the sealed mixing basin. In terms of any suggested process flows related to operation of the designs shown in the accompanying exemplary drawings, it may be that these can be varied in terms of the precise points of execution for steps within the process so long as the overall effect or re-ordering achieves the same objective end results or important intermediate results that allow advancement to the next logical step. The flow processes are therefore logical in nature rather than absolute.
(37) Supporting aspects of the various embodiments of the invention may be provided in a downloadable form or otherwise on a computer readable medium, such as a CD ROM, which contains program code that, when instantiated, executes the link embedding functionality at a webserver or the like. For example, specific mixing control algorithms for specific compounds may be selected from a local library or downloaded. Such control algorithms may define discrete timing transitions between mixing phases, including changes that affect rotational speeds of the eccentric weight to affect energy profiles for energy delivered into the system.
(38) It will, of course, be appreciated that the above description has been given by way of example only and that modifications in detail may be made within the scope of the present invention. For example, geometries in connecting structures between abutting mixing planes can include edge cut-outs having curved profiles that reduce the physical size of material through which forces pass from one component to the next. Additionally, the various cantilevers can include cut-outs to reduce overall weight. Dimensionality, such as overall lengths of the beams, the length of the substantially rigid hinges, the nature of the material in terms of composition (plastic, such as polypropylene, or metals) and uniform of varying thickness can be adjusted to tune the resultant system to a particular application. Indeed, compensatory changes between interacting components of the multi-element spring allow, as will be understood, dimensions of one component to be altered, i.e., offset, at the expense of dimensions in another component whilst still achieving the same mixing affect. In other words, ratios of component dimensionality may change, and relative angular displacement can thus be affected whilst the resultant multi-element spring still achieves desirable vortex generation.
(39) Tuning of the system may, for example, be achieved either by controlled energy delivery by the motor and/or by altering the mass or position of the mass of the eccentric mass on the rotor. In other words, the eccentric load on the rotating actuator may be a variable eccentric load.
(40) However, refined tuning of the physical parameter that affect specific flexing of the various beams and hinges [that realise the multi-element spring of the mixer] to optimise the mixer for a particular application can lead to a de-tuned mixer for different applications, e.g., different medicaments. In this respect, mixing performance may be tuned based on a generic physical structure and then honed for a specific application through selection of (i) active control of rotational speeds of the motor and/or (ii) selected mass of the eccentric mass on the motor, and/or (iii) mass and/or position of the vial/container, and/or (iv) selected position of the eccentric weight fixed to the shaft of the motor. As will be appreciated, energy developed by rotational velocities and rotational forces can be used to affect flexing of the various sprung beams.
(41) Dimensionality of the principal dimensions for the various cantilever beams and related hinges (as well as positioning of one or more of the eccentric load and vial/container) are therefore exemplary. The dimensions shown in the table of
(42) The important aspects remain consistent regardless, namely that there are multiple degrees of freedom of movement inducible in the pre-loaded multi-element spring system of the mixer, and the spring system supports two independent but complementary eccentric load generating subsystems, namely the eccentrically loaded motor and the relatively remotely located contents in the vial/container.
(43) In the latter respect, whilst not wishing to be bound by theory, it is understood that eccentricity induced by the vial/container and its load is brought into the system by (i) a relative change in the centre of gravity of the vial/container and its contents with respect to the overall multi-element spring mixer, and/or (ii) the forces required to overcome the action of gravity that otherwise resists the movement of the contents backwards [in the direction of the backbone] relative to a stationary steady-state position for the contents.
(44) Furthermore, whilst the foregoing description has concentrated on the exemplary mixing of a medicament in a sterile vial and particularly (but not exclusively) on a mixing solution for Tazozin®, the structural concepts of the multi-spring element mixer can be applied to mix or produce a cream or emulsion. In the mixing of emulsions, the limiting factor will be the viscosity of the emulsion. The present invention is, in fact, able to mix any combinations of liquid and solid, dissimilar liquids and combinations of multiple solids/liquids.