Elevator car door control system
11772937 · 2023-10-03
Assignee
Inventors
- Charles MacKenzie-Smith (Astoria, NY, US)
- Matthew Perillo (Brooklyn, NY, US)
- Stephen Bosshart (Brooklyn, NY, US)
- Andrew Goodwin (New York, NY, US)
US classification
- 187/319
Cpc classification
B66B13/12 B66B13/12
B66B13/08 B66B13/08
B66B13/20 B66B13/20
B66B13/185 B66B13/185
International classification
Abstract
An elevator car door control system includes a clutch and an interlock assembly. The clutch may include a stationary base and a slidable base movably attached to the stationary base. The stationary base may be adapted for attachment to a car door of an elevator car. The interlock assembly may include a locking arm operatively connected to the slidable base of the clutch and moveable from a locked position preventing translation relative to the elevator car to an unlocked position. When the car door is in a closed position, a door opening sequence may commence causing the slidable base to move relative to the car door, but the car door will only open if the slidable base presses against an object, such as a roller on a hoistway door, in which case the locking arm of the interlock assembly moves from the locked to the unlocked position.
Claims
1. An elevator car door control system comprising: a clutch including a stationary base and a slidable base movably attached to the stationary base, the stationary base being adapted for attachment to an elevator car door of an elevator car; and an interlock mechanism including a locking arm operatively connected to the slidable base of the clutch, the locking arm being moveable such that in a first position, the interlock mechanism is fixed relative to the elevator car and in a second position, the interlock mechanism is movable relative to the elevator car, wherein when the elevator car door is in a closed position, a door operating mechanism is operable to perform an initial part of an opening sequence to cause the slidable base to translate relative to the stationary base without moving the elevator car door from the closed position, and wherein when the slidable base translates and contacts a roller on a hoistway door along an elevator shaft housing the elevator car, the locking arm of the interlock moves from the first position to the second position.
2. The elevator car door control system of claim 1, wherein the interlock mechanism further comprises a locking frame that includes a barrier with a switch, the locking frame positioned such that the locking arm contacts the switch when the interlock mechanism is in the first position and the locking arm does not contact the switch when the interlock assembly is in the second position.
3. The elevator car door control system of claim 1, wherein the interlock mechanism further comprises a block assembly adapted to translate along a surface of the elevator car, the locking arm having a first end connected to the block assembly and a second end opposite the first end, the locking arm being rotatable about the first end to move between the first and second position of the interlock mechanism.
4. The elevator car door control system of claim 3, further comprising a translation arm extending between the clutch and the locking arm of the interlock mechanism, the translation arm translating vertically in conjunction with movement between the first and second position of the interlock mechanism.
5. The elevator car door control system of claim 4, wherein the translation arm is connected to the locking arm between the first and second ends of the locking arm.
6. An elevator car door control system for an elevator car comprising: a clutch comprising: a stationary base; a close vane attached to the stationary base; and a slidable base movably attached to the stationary base, the slidable base being moveable from a first position remote from the close vane to a second position proximate the close vane, wherein the slidable base is configured to move from the first position to the second position when operation of a door operating mechanism of the elevator car is initiated; a sensing vane movably attached to the slidable base, the sensing vane being movable from an expanded position to a contracted position, the contracted position being closer to the slidable base than the expanded position, wherein the sensing vane is configured to move from the expanded position to the contracted position when a physical object applies force against a surface of the sensing vane, and an interlock assembly operatively connected to the sensing vane of the clutch, wherein the interlock assembly is in a locked position preventing a car door of the elevator car from opening when slidable base is in the first position, wherein the interlock assembly is in the locked position when the slidable base is in the second position and the sensing vane is in the expanded position, and wherein the interlock assembly is in an unlocked position when the slidable base is in the second position and the sensing vane is in the contracted position.
7. The elevator car door control system of claim 6, further comprising an interlock control arm rotatably attached to the stationary base and operatively connected to the sensing vane and the interlock assembly such that translation of the slidable base from the first position to the second position and movement of the sensing vane from the expanded to the contracted position causes a first end of the interlock control arm to move toward the interlock assembly thereby causing the interlock assembly to move from the locked to the unlocked position.
8. The elevator car door control system of claim 7, wherein the interlock control arm includes a slot therein and the sensing vane includes an extension with a pin disposed within the slot.
9. The elevator car door control system of claim 8, wherein the slot of the interlock control arm has a first segment and a second segment adjacent to the first segment, the first segment being narrower than the second segment, the segments positioned such that the pin is disposed within the second segment when the slidable base is in the first position and the pin is disposed within the first segment when the slidable base is in the second position.
10. The elevator car door control system of claim 8, wherein the slot is shaped such that when the slidable base is in the second position and the sensing vane is in the contracted position, the first end of the interlock control arm is closer to the interlock assembly than when at least one of the slidable base and the sensing vane is in another position.
11. The elevator car door control system of claim 8, wherein the interlock control arm is oriented in a lowered position when the interlock assembly is in the locked position and in a raised position when the interlock assembly is in the unlocked position.
12. The elevator car door control system of claim 7, further comprising a translation arm operatively connected to the interlock control arm and the interlock assembly, the translation arm configured to translate when the interlock assembly moves between the locked and unlocked positions.
13. The elevator car door control system of claim 6, wherein the sensing vane is connected to the slidable base by a pair of link members such that movement of the sensing vane relative to the slidable base involves lateral translation and vertical translation.
14. The elevator car door control system of claim 6, wherein when the slidable base translates from the first position to the second position and the sensing vane remains in the expanded position, the car door remains closed and does not move with the slidable base.
15. The elevator car door control system of claim 6, wherein movement of the sensing vane from the expanded to contracted position causes a pivotable locking arm of the interlock assembly to disengage from a barrier along a path of translation of the interlock assembly so that the interlock assembly is laterally translatable with the car door relative to the elevator car.
16. The elevator car door control system of claim 6, wherein the interlock assembly includes a switch that forms part of a closed circuit when the interlock assembly is in the locked position and forms part of an open circuit when the interlock assembly is in the unlocked position, the elevator car being prevented from travel through a hoistway when the circuit is open.
17. A method of controlling movement of an elevator car door with a locking control system, the locking control system comprising: a clutch and an interlock mechanism operatively connected to the clutch, the clutch including a stationary base attached to the elevator car door and a slidable base slidably attached to the stationary base, the method comprising: in response to rotation of a lever operatively connected to the slidable base and controlled by operation of a door operating mechanism, the lever being operatively connected to the door operating mechanism, sliding the slidable base of the clutch relative to the stationary base from a first position at a first distance from a close vane of the clutch to a second position at a second distance from the close vane, the second distance being less than the first distance, wherein when the slidable base approaches the second position and a physical object is located in between the slidable base and the close vane, a sensing vane operatively connected to the slidable base presses against the physical object and the sensing vane moves relative to the slidable base causing the interlock mechanism of the locking control system to release the elevator car door from a locked state to an unlocked state, and wherein when the slidable base approaches the second position and there is no physical object in between the slidable base and the close vane such that the sensing vane does not make contact with a physical object, the sensing vane does not move relative to the slidable base and the interlock mechanism remains in the locked state.
18. The method of claim 17, wherein the sliding of the slidable base occurs in response to arrival of an elevator car including the elevator car door at a floor previously selected through a user interface inside the elevator car.
19. The method of claim 18, wherein when the sensing vane makes contact with the physical object, the physical object is a hatch door roller attached to a hatch door located on an elevator shaft housing the elevator car.
20. The method of claim 17, wherein when the sliding of the slidable base causes the sensing vane to contact the physical object, the sensing vane moves towards the slidable base and upward relative to the slidable base to cause an arm of the interlock mechanism to become unblocked, thereby permitting the interlock mechanism to translate relative to an elevator car supporting the elevator car door in the unlocked state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A more complete appreciation of the subject matter of the present disclosure and of the various advantages thereof can be realized by reference to the following detailed description in which reference is made to the accompanying drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DETAILED DESCRIPTION
(9) The present disclosure is directed to apparatuses, systems and associated methods of use for improved elevator car door control. Elevator car door control in various embodiments of the present disclosure may be aided through the use of a control system.
(10) One aspect of the present disclosure relates to a control system that may be mounted to an elevator car door. The control system operates such that the elevator car door does not need to slide at all relative to the elevator car frame prior to stopping the car door from opening when the elevator car is not within a predetermined distance of a floor landing in a building.
(11) In one embodiment, control system 100 may be mounted on a car door 12 of an elevator car 10, as shown in
(12) Throughout the disclosure, control system 100 may be described with reference to a position of elevator car 10 within a hoistway 70, and whether the elevator car 10 is at a landing 80 corresponding to a floor level of a building or, in some cases, within a predetermined distance from such landing 80, or whether the elevator car 10 is between or otherwise remote from a landing along hoistway 70. In
(13) Turning to the details of the control system, in one embodiment, control system 100 includes a clutch 120 and an interlock assembly 150 that is operatively connected to clutch 120 via a translation arm 181, as shown in
(14) Clutch 120 includes a stationary base 122 that is mounted on car door 12 in a fixed manner and a slidable base 124 that is slidably mounted on the stationary base 122. Clutch 120 also includes a close vane 128 connected to the stationary base. The close vane may be connected to the stationary base through a connection bar 139. A contact surface 129 of close vane 128 is spaced apart from slidable base 124. These components are also shown in
(15) With continued reference to clutch 120,
(16) A variation of clutch 120 is shown in
(17) Returning to
(18) Returning to the connection between levers 52, 54 and clutch 120, one arrangement for such connection is through lever 52 having a clutch end 52A under clutch 120 that is connected to slidable base 124, as shown in phantom in
(19) Interlock assembly 150 is also shown in
(20) The car door control system may be varied in many ways. In one example, the clutch of the system may be mountable on a car door such that the slidable base slides in a non-horizontal path to control whether interlock assembly is locked. In some variations, the entire clutch may be mounted at an oblique angle relative to the car door, and in others, the slidable base may be mounted at an angle relative to the stationary base. In the aforementioned examples, an at rest orientation of the interlock control arm may be adjusted to account for the relative position of the other clutch components. In other examples, the sensing vane of the clutch may be connected to the slidable base through a mechanism other than links, such as springs accompanied by additional surface features on the sensing vane to direct sensing vane upward upon contact with hoistway door rollers.
(21) In other examples, the interlock assembly may be varied. In one example, the locking frame may be fixed to the rail of the elevator car or another stationary component above the locking arm and the support block may be positioned in between the free end of the locking arm and the connection of the locking arm to the translation arm. In such an arrangement, the free end of the locking arm rotates downward to release the interlock assembly from the locked position. In other examples, the interlock assembly may be configured to translate along a structure other than a rail, such as along a channel, for example.
(22) In still further examples, it is contemplated that the control systems of the present disclosure may be compatible with door operating mechanisms other than that shown in the depicted embodiment. For instance, the clutch may be adapted to be compatible with a door operating mechanism that does not include a lever.
(23) In another aspect, the present disclosure relates to a method of using control system 100. In one embodiment, the method begins with car door 12 closed and the elevator car 10 in between floors. Initially, locking control system 100 is in a condition as shown in
(24) When the door opening sequence occurs, lever 52 rotates in response to rotation of lever 54 driven by operation of door opening mechanism 30, and slidable base 124 of clutch 120 is laterally translated toward close vane 128 as shown by the change in position of the slidable base 124 between
(25) The slidable base may be configured to laterally translate across the stationary base by 0.75 inches before reaching a limit on movement at the grip position. In some variations of the control system, the extent of full translation may be greater or less than 0.75 inches to accommodate particular operational conditions, such as the size of the elevator car or the load bearing capacity of the elevator car. It should be appreciated that while the slidable base laterally translates across the above referenced distance, the elevator car door remains closed and does not move with the slidable base.
(26) In this embodiment, because elevator car 10 is in between floors, slidable base 124 will not make contact with any physical object once the full extent of translation is reached, as shown in
(27) In another embodiment, the method begins with car door 12 closed and proceeds while the elevator car 10 is aligned with a floor landing. The method begins in the same way here as in the previously described method embodiment, with an initial condition of control system 100 with vanes 126, 128 in a travel position as shown in
(28) It should be appreciated that from the time that locking arm 154 loses contact with barrier and contact 164, the circuit for the switch is open, and the elevator will not begin travelling through the hoistway shaft. This safety measure prevents the elevator from travelling while the car door or doors are open.
(29) In yet another embodiment, the method begins with car door 12 and hoistway door open while the elevator car is at a floor with a hoistway door. From this initial condition, the door must fully close through operation of the door operating mechanism 30 before the elevator car 10 may travel. This is because the switch will not provide a closed circuit until locking arm 154 returns to the position shown in
(30) It should be appreciated that the above embodiments may be performed as isolated methods or in combination. For example, one method may include a door opening sequence at a landing followed by a door closing sequence. In another example, a method may include an attempted door opening between landings, a door opening sequence at a landing, and a door closing sequence. Although the above described methods refer to the structure depicted in the figures, it should be appreciated that the described methods may be performed with the variations in the system structure as contemplated by the present disclosure. And, to avoid ambiguity, it should be understood that to the extent not explicitly stated, any one of the methods may be performed with a control system that includes clutch 120 or clutch 120′.
(31) One advantage of the contemplated control system for an elevator car is that it has at least two redundancies built into a single system to prevent the elevator car door from opening under undesirable and possibly dangerous conditions. First, while the elevator is in transit or is otherwise in between landings in a hoistway shaft, the locking arm in the interlock assembly remains engaged to the barrier in the locking frame so that the switch is closed and the tip at the end of the locking arm remains gripped to the barrier. Under such physical conditions, the door is prevented from opening while the elevator car remains free to travel to a floor where the door may open. Second, although the door of the elevator car may normally be opened when the elevator car is at a landing, if the rollers on a hoistway door are not positioned in between the sensing vane and the close vane of the clutch, then the locking arm will not move out of its locked position and the lateral translation of the slidable base of the clutch will not cause the car door to slide open. This is because the tip of the locking arm will continue to be physically prevented from translating in a lateral direction due to the obstruction presented by the barrier of the locking frame. Further, the prevention of locking arm translation will in turn prevent the interlock assembly from sliding relative to a frame of the elevator car.
(32) Another advantage of the present disclosure includes the incorporation of both a switch and a physical door movement control mechanism into a single structure. The control system also allows for an initiation of a door opening sequence through the lateral translation of the slidable base of the clutch without the need to open the elevator car door at all, thereby not requiring door opening before triggering a lock on door translation. All of the above advantages are based on a system that also protects against door opening in dangerous conditions, i.e., between floors in a building.
(33) Although the disclosure herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present disclosure. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present disclosure as defined by the appended claims.