Linear transmission device with capability of real-time monitoring of amount of lubricant
11773960 · 2023-10-03
Assignee
Inventors
Cpc classification
G06F17/11
PHYSICS
F16H57/0497
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G01F23/802
PHYSICS
F16N19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0434
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H25/2214
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0449
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G08B21/182
PHYSICS
F16N2250/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0413
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2200/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2250/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N2210/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0405
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16N29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G06F17/11
PHYSICS
Abstract
A linear transmission device with capability of real-time monitoring of an amount of a lubricant includes a long shaft, a moving part, a lubricating device and a detecting module. The lubricating device includes a shell and an oil containing unit. The shell is formed with a first accommodating space. The oil containing unit is disposed in the first accommodating space and configured to provide the lubricant to an outer surface of the long shaft. The detecting module includes a temperature sensing unit and a control unit. The temperature sensing unit is configured to detect a current temperature of the oil containing unit. The control unit is connected with the temperature sensing unit and configured to: receive the current temperature; calculate a remaining amount of the lubricant of the oil containing unit based on the current temperature and an oil releasing model; and output the remaining amount.
Claims
1. A linear transmission device with capability of real-time monitoring of an amount of a lubricant, comprising: a long shaft; a moving part movably disposed on the long shaft along an axial direction of the long shaft; a lubricating device, comprising: a shell fixed on one end of the moving part and formed with a first accommodating space; and an oil containing unit disposed in the first accommodating space and configured to provide the lubricant to an outer surface of the long shaft; and a detecting module, comprising: a temperature sensing unit disposed on the shell and adjacent to the oil containing unit, the temperature sensing unit being configured to detect a current temperature of the oil containing unit; and a control unit connected with the temperature sensing unit, the control unit being configured to: receive the current temperature; establish an oil releasing model, comprising: presetting a plurality of reference temperatures, wherein the plurality of reference temperatures are different from one another; and calculating an oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures, so as to obtain a plurality of oil releasing rates; calculate a remaining amount of the lubricant of the oil containing unit based on the current temperature and the oil releasing model; and output the remaining amount.
2. The linear transmission device of claim 1, wherein the control unit is further configured to: determine whether the remaining amount is less than a threshold, wherein when the remaining amount is less than the threshold, the control unit sends a warning signal.
3. The linear transmission device of claim 1, wherein establishing the oil releasing model further comprises: fitting the plurality of reference temperatures and the plurality of oil releasing rates to obtain a fitting equation.
4. The linear transmission device of claim 1, wherein calculating the oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures comprises: measuring an first weight of the oil containing unit at each of the reference temperatures; measuring a second weight of the oil containing unit at each of the reference temperatures after a predetermined time; and calculating the oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures based on the first weight, the second weight and the predetermined time.
5. The linear transmission device of claim 1, wherein the oil containing unit comprises a solid lubricating material and a guiding part, the lubricant released from the solid lubricating material is transferred to the outer surface of the long shaft through the guiding part.
6. The linear transmission device of claim 5, wherein the shell comprises: a first shell formed with a first through hole and an annular groove, wherein the first through hole is inserted by the long shaft, and the annular groove surrounds the first through hole; and a second shell assembled with the first shell, wherein the second shell is formed with a second through hole to be inserted by the long shaft; wherein the solid lubricating material is disposed in the annular groove, and the guiding part is adjacent to the solid lubricating material and closes the annular groove.
7. The linear transmission device of claim 5, wherein the temperature sensing unit is disposed on the solid lubricating material.
8. The linear transmission device of claim 1, wherein the shell is formed with a second accommodating space, the second accommodating space is communicated with the first accommodating space, and the temperature sensing unit is disposed in the second accommodating space.
9. The linear transmission device of claim 1, wherein the temperature sensing unit is disposed on an outer surface of the shell.
10. A linear transmission device with capability of real-time monitoring of an amount of a lubricant, comprising: a long shaft; a moving part movably disposed on the long shaft along an axial direction of the long shaft; a lubricating device, comprising: a shell fixed on one end of the moving part and formed with a first accommodating space, the shell comprising: a first shell formed with a first through hole and an annular groove, wherein the first through hole is inserted by the long shaft, and the annular groove surrounds the first through hole; and a second shell assembled with the first shell, wherein the second shell is formed with a second through hole to be inserted by the long shaft; and an oil containing unit disposed in the first accommodating space and configured to provide the lubricant to an outer surface of the long shaft, the oil containing unit comprising a solid lubricating material and a guiding part, the lubricant released from the solid lubricating material being transferred to the outer surface of the long shaft through the guiding part, the solid lubricating material being disposed in the annular groove, and the guiding part being adjacent to the solid lubricating material and closing the annular groove; and a detecting module, comprising: a temperature sensing unit disposed on the shell and adjacent to the oil containing unit, the temperature sensing unit being configured to detect a current temperature of the oil containing unit; and a control unit connected with the temperature sensing unit, the control unit being configured to: receive the current temperature; calculate a remaining amount of the lubricant of the oil containing unit based on the current temperature and an oil releasing model; and output the remaining amount.
11. The linear transmission device of claim 10, wherein the control unit is further configured to: determine whether the remaining amount is less than a threshold, wherein when the remaining amount is less than the threshold, the control unit sends a warning signal.
12. The linear transmission device of claim 10, wherein the control unit is further configured to: establish the oil releasing model, comprising: presetting a plurality of reference temperatures, wherein the plurality of reference temperatures are different from one another; and calculating an oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures, so as to obtain a plurality of oil releasing rates; wherein establishing the oil releasing model further comprises: fitting the plurality of reference temperatures and the plurality of oil releasing rates to obtain a fitting equation.
13. The linear transmission device of claim 10, wherein the control unit is further configured to: establish the oil releasing model, comprising: presetting a plurality of reference temperatures, wherein the plurality of reference temperatures are different from one another; and calculating an oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures, so as to obtain a plurality of oil releasing rates; wherein calculating the oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures comprises: measuring an first weight of the oil containing unit at each of the reference temperatures; measuring a second weight of the oil containing unit at each of the reference temperatures after a predetermined time; and calculating the oil releasing rate per unit time of the oil containing unit corresponding to each of the reference temperatures based on the first weight, the second weight and the predetermined time.
14. The linear transmission device of claim 10, wherein the temperature sensing unit is disposed on the solid lubricating material.
15. The linear transmission device of claim 10, wherein the shell is formed with a second accommodating space, the second accommodating space is communicated with the first accommodating space, and the temperature sensing unit is disposed in the second accommodating space.
16. The linear transmission device of claim 10, wherein the temperature sensing unit is disposed on an outer surface of the shell.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
DETAILED DESCRIPTION
(13) In the following detailed description of the embodiments, reference is made to the accompanying drawings which form a part thereof, and in which is shown by way of illustration specific embodiments in which the disclosure may be practiced. In this regard, directional terminology, such as top, bottom, left, right, front or back, is used with reference to the orientation of the Figure (s) being described. The components of the present disclosure can be positioned in a number of different orientations. As such, the directional terminology is used for purposes of illustration and is in no way limiting. In addition, identical components or similar numeral references are used for identical components or similar components in the following embodiments. Accordingly, the drawings and descriptions will be regarded as illustrative in nature and not as restrictive.
(14) Please refer to
(15) As shown in
(16) As shown in
(17) The oil containing unit 150 is disposed in the first accommodating space 143 and configured to provide the lubricant to the outer surface 111 of the long shaft 110. In the embodiment, the oil containing unit 150 includes a solid lubricating material 151 and a guiding part 152. The solid lubricating material 151 can include the lubricant and a carrier (such as polymer, synthetic resin, teflon or paraffin wax) to carry the lubricant. The guiding part 152 can be made of a material capable of absorbing the lubricant, such as sponge or wool felt. The solid lubricating material 151 is disposed in the annular groove 146. The guiding part 152 is adjacent to the solid lubricating material 151 and closes the annular groove 146. The lubricant released from the solid lubricating material 151 is transferred to the outer surface 111 of the long shaft 110 through the guiding part 152. In the embodiment, the guiding part 152 also functions as an oil seal.
(18) As shown in
(19) As shown in
(20)
(21) Regarding Step 310, since the solid lubricating material 151 has different oil releasing rates at different temperatures, through Step 310, the temperatures and the oil releasing rates of the solid lubricating material 151 can be collected to establish the oil releasing model thereof. In addition, the solid lubricating materials 151 of different material/model/viscosity have different oil releasing rates at the same temperature. Through Step 310, the oil releasing models can be established for the solid lubricating materials 151 of different material/model/viscosity. The following will explain how to collect the temperatures and the oil releasing rates of a same solid lubricating material 151 to establish the oil releasing model thereof.
(22)
(23) In Step 311, the plurality of reference temperatures can be selected according to the operating temperature range of the linear transmission device 10 and the desired accuracy. For example, when the operating temperature range of the linear transmission device 10 is 30° C. to 70° C., the temperatures with 20° C. interval therebetween within the operating temperature range can be selected as the plurality of reference temperatures, i.e., the temperatures of 30° C., 50° C. and 70° C. can be selected as the plurality of reference temperatures. For another example, the temperatures with 10° C. interval therebetween within the operating temperature range can be selected as the plurality of reference temperatures, i.e., the temperatures of 30° C., 40° C., 50° C., 60° C. and 70° C. can be selected as the plurality of reference temperatures. When the temperature interval between the reference temperatures is smaller, the accuracy is higher. According to one embodiment, the temperature interval between the reference temperatures is 10° C.
(24) Regarding Step 312, please refer to
(25) In Step 313, the data obtained in Step 312 is processed to obtain the fitting equation. The fitting equation can be obtained based on polynomial, least square method, regression analysis, etc. In addition, the fitting equation can be calculated by available calculation software such as Excel.
(26) In other words, the oil releasing model according to the present disclosure can be the database of the reference temperatures and the oil releasing rates obtained in Step 312 or the fitting equation obtained by fitting the data of the database. The oil releasing model can be used as the basis for estimating the remaining amount of the lubricant of the oil containing unit 150.
(27) Refer back to
M=R.sub.t×T (I);
W2=(W1−M) (II);
wherein the unit of each of W1, W2 and M can be a weight unit such as gram (g), the unit of R.sub.t can be weight unit/time unit such as g/min; the unit of T can be a time unit such as minute (min).
(28) Hereinafter, Step 320 and Step 330 will be illustrated by practical examples. Please refer to Table 1, which is an oil releasing model of the linear transmission device 10 shown in
(29) TABLE-US-00001 TABLE 1 reference temperature (° C.) 30 40 50 60 70 oil releasing 1.1736 × 10.sup.−4 3.0141 × 10.sup.−4 7.2847 × 10.sup.−4 1.4115 × 10.sup.−3 2.2556 × 10.sup.−3 rate (g/min)
(30) Assume that the detection frequency in
(31) Assuming that the current temperature received by the control unit 220 lacks corresponding oil releasing rate in the database, the corresponding oil releasing rate can be calculated by interpolation or extrapolation. For example, when the current temperature of Step 320 is 42.5° C., the oil releasing rate R.sub.42.5 at 42.5° C. can be calculated by interpolation, as shown in Formula (III):
(32)
(33) For another example, when the current temperature of Step 320 is 74° C., the oil releasing rate R.sub.74 at 74° C. can be calculated by extrapolation, as shown in Formula (IV):
(34)
(35) After the oil releasing rate is calculated, the remaining amount of lubricating oil can be calculated by Formula (I) and Formula (II).
(36) Please refer to
(37)
The following fitting equation can be obtained by solving a, b and c:
y=1.1451×10.sup.−6x.sup.2−6.1049×10.sup.−5x+9.1827×10.sup.−4 (V).
In Formula (V), y represents the oil releasing rate, and x represents temperature (the reference temperature/the current temperature). By substituting the current temperature of Step 320 into x of Formula (V), the oil releasing rate corresponding to the current temperature of Step 320 can be obtained. Afterward, the remaining amount of the lubricant can be obtained by Formula (I) and Formula (II) based on the oil releasing rate. According to one embodiment of the present disclosure, the oil releasing rate calculated by the fitting equation of Formula (V) is 1.502%, the actual oil releasing rate is 1.15%, and the difference therebetween is 0.352%, which shows that the present disclosure can accurately estimate the oil releasing rate. Accordingly, the remaining amount of the lubricant can be accurately estimated, and the amount of the lubricant of the linear transmission device 10 can be effectively monitored.
(38) Refer back to
(39) According to the above description, the linear transmission device 10 according to the present disclosure has capability of real-time monitoring of the amount of the lubricant. With the oil releasing model and detecting the current temperature of the oil containing unit 150, the remaining amount of the lubricant can be estimated. Therefore, it can know that the lubricant is exhausted or about to be exhausted in real time.
(40) Refer to
(41) Refer to
(42) The two lubricating devices 430 are fixedly disposed on two ends of the moving part 420, respectively. Each of the lubricating devices 430 includes a shell 440 and two oil containing units 450. The shell 440 is fixed on one end of the moving part 420. In the embodiment, the shell 440 includes a first shell 441 and a second shell 442. The first shell 441 is an end cap. The second shell 442 is an oil scraper. The first shell 441 is formed with a first groove 445 and two first accommodating spaces 443. The first groove 445 is inserted by the long shaft 410. The two first accommodating spaces 443 are formed on two sides of the first groove 445 and are communicated with the first groove 445. The second shell 442 is assembled with the first shell 441. The second shell 442 is formed with a second groove 447 to be inserted by the long shaft 410.
(43) The oil containing unit 450 is configured to provide the lubricant to an outer surface 411 of the long shaft 410. Each of the oil containing units 450 includes a solid lubricating material 451 and a guiding part 452. The oil containing unit 450 is disposed in the first accommodating space 443. The guiding part 452 is adjacent to the solid lubricating material 451. The guiding part 452 protrudes from the first accommodating space 443 to the first groove 445. A protruding length of the guiding part 452 is corresponding to a concave depth of the rail groove 412, such that the lubricant released from the solid lubricating material 451 can be transferred to the outer surface 411 of the long shaft 410 through the guiding part 452.
(44) The detecting module includes temperature sensing units 510 and a control unit (not shown). Each of the temperature sensing units 510 is disposed on the shell 440 and adjacent to the one of the oil containing units 450. In the embodiment, the number of the temperature sensing units 510 is four. Each of the lubricating devices 430 includes two temperature sensing units 510. The two temperature sensing units 510 are disposed in the two first accommodating spaces 443 of the first shell 441, respectively. The two temperature sensing units 510 are configured to detect the current temperatures of the two oil containing units 450, respectively. The control unit is disposed inside the electronic device 540. The electronic device 540 can further include a signal receiving unit 530. In the embodiment, the signal receiving unit 530 is a display screen.
(45) For other details of the linear transmission device 40, references can be made to the relevant description of the linear transmission device 10.
(46) Comparing to prior art, the linear transmission device of the present disclosure is capable of estimating the remaining amount of the lubricant by temperature. It can know that the lubricant is exhausted or about to be exhausted in real time. Therefore, maintenance can be arranged timely, which is beneficial to prolonging the service life of the linear transmission device, and is beneficial to the application of unmanned factories.
(47) Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.