System, apparatus and methods for detecting methane leak
11774355 · 2023-10-03
Assignee
Inventors
- Shahid Aslam (Washington, DC, US)
- Gerard Quilligan (Gulf Breeze, FL, US)
- Nicolas Gorius (Washington, DC, US)
- Conor Nixon (Greenbelt, MD, US)
Cpc classification
International classification
Abstract
A methane alert station for detecting methane gas in an environment. The methane alert station comprises a casing, at least one window opening formed in the casing, a infrared transmitting window disposed in the at least one window opening, an infrared light source disposed adjacent to the infrared transmitting window, a hyperbolic mirror disposed in the casing coaxially with a central axis, a Winston cone disposed coaxially with the central axis and spaced from the hyperbolic mirror along the central axis, and a filter-detector arranged coaxially with the central axis and so that the Winston cone is disposed between the hyperbolic mirror and the filter-detector. The infrared light source is configured to emit an outgoing infrared light from the casing. The filter-detector is configured to measure a methane gas concentration in the environment by measuring an absorption of infrared radiation of the methane gas at specific wavelength bandwidths.
Claims
1. A methane alert station, comprising: a casing having a central axis; at least one window opening formed in the casing; at least one infrared transmitting window disposed in the at least one window opening in the casing; at least one pulsed infrared light source disposed adjacent to the at least one infrared transmitting window within the casing, the at least one pulsed infrared light source configured to emit outgoing infrared light from the casing through the at least one infrared transmitting window; a hyperbolic mirror disposed in the casing coaxi ally with the central axis; a Winston cone disposed coaxially with the central axis and spaced from the hyperbolic mirror along the central axis; and a filter-detector arranged coaxially with the central axis so that the Winston cone is disposed between the hyperbolic mirror and the filter-detector, the filter-detector configured to measure methane gas concentration by measuring absorption of infrared radiation of methane gas at specific wavelength bandwidths.
2. The methane alert station as defined in claim 1, further comprising: at least one infrared collimating lens disposed within the casing between the at least one pulsed infrared light source and the at least one infrared (IR) transmitting window.
3. The methane alert station as defined in claim 2, wherein the filter-detector comprises a filter section including at least one handpass spectral filter, and a sensor section including at least one sensor configured to detect methane gas concentrations.
4. The methane alert station as defined in claim 2, wherein the filter-detector is a quad filter-detector comprising a filter section and a sensor section, wherein the filter section includes four handpass spectral filters, and wherein the sensor section includes four sensors configured to detect methane gas concentrations.
5. The methane alert station as defined in claim 1, further comprising: a plurality of window openings formed in the casing around the central axis; a plurality of infrared (IR) transmitting windows, each window disposed in one of the window openings in the casing; a plurality of pulsed infrared light sources, each source disposed adjacent one of the infrared transmitting windows within the casing, wherein each of the pulsed infrared light sources is configured to emit an outgoing infrared light from the casing through one of the infrared transmitting windows.
6. The methane alert station as defined in claim 5, further comprising: a plurality of infrared collimating lenses, each lens disposed within the casing between one of the pulsed infrared light sources and one of the IR transmitting windows.
7. The methane alert station as defined in claim 5, wherein the IR transmitting windows are disposed in some but not all of the window openings.
8. The methane alert station as defined in claim 5, wherein the filter-detector comprises a filter section including at least one handpass spectral filter, and a sensor section including at least one sensor configured to detect a methane gas concentration.
9. The methane alert station as defined in claim 5, wherein the filter-detector is a quad filter-detector comprising a filter section and a sensor section, wherein the filter section includes four handpass spectral filters, and wherein the sensor section includes four sensors configured to detect a methane gas concentration.
10. The methane alert station as defined in claim 6, wherein the pulsed infrared light sources operate sequentially.
11. The methane alert station as defined in claim 8, further comprising: a low noise parallel readout circuit operatively connected to the quad filter-detector for low noise front end readout of the quad filter-detector.
12. A methane leak detection system for monitoring methane leaks in an environment, the methane leak detection system comprising: a plurality of methane alert stations placed in an environment including a plurality of potential sources of methane leak so that each of the methane alert stations corresponds to one of the potential sources of methane leak; and a plurality of retroreflectors placed in the environment so that each of the potential sources of methane leak is disposed between the corresponding methane alert station and at least one of the retroreflectors; each of the methane alert stations comprising: a casing having a central axis; a plurality of window openings formed in the casing around the central axis; a plurality of infrared (IR) transmitting windows each disposed in one of the window openings in the casing; a plurality of pulsed infrared light sources each disposed adjacent to one of the infrared transmitting windows within the casing, each of the pulsed infrared light sources configured to emit an outgoing infrared light from the casing through one of the infrared transmitting windows toward one of the retroreflectors; a hyperbolic mirror disposed in the casing coaxially with the central axis; a Winston cone disposed coaxially with the central axis and spaced from the hyperbolic mirror along the central axis; and a filter-detector arranged coaxially with the central axis so that the Winston cone is disposed between the hyperbolic mirror and the filter-detector so that the hyperbolic mirror and the Winston cone direct incoming IR light beams reflected from one of the retroreflectors onto the filter-detector, the filter-detector configured to measure a methane gas concentration in an environment by measuring an absorption of infrared radiation of the methane gas at specific wavelength bandwidths.
13. The methane leak detection system as defined in claim 12, wherein each of the methane alert stations further comprises a plurality of infrared collimating lenses, each lens disposed within the casing between one of the pulsed infrared light sources and one of the IR transmitting windows.
14. The methane leak detection system as defined in claim 13, wherein the filter-detector comprises a filter section including at least one bandpass spectral filter, and a sensor section including at least one sensor configured to detect a methane gas concentration.
15. The methane leak detection system as defined in claim 13, wherein the filter-detector is a quad filter-detector comprising a filter section and a sensor section, wherein the filter section includes four bandpass spectral filters, and wherein the sensor section includes four sensors configured to detect a methane gas concentration.
16. The methane leak detection system as defined in claim 12, wherein the IR transmitting windows are disposed in some but not all of the window openings.
17. A method for monitoring an environment for methane leaks, the method comprising the steps of: dividing the environment into a plurality of grid sites, each site including a potential source of methane leak; placing at least one retroreflector in each of the grid sites; placing a methane alert station in each of the grid sites so that each of the potential sources of methane leak is disposed between a methane alert station and at least one of the retroreflectors, each of the methane alert stations comprising: each of the methane alert stations comprising: a casing having a central axis; a plurality of window openings formed in the casing around the central axis; a plurality of infrared (IR) transmitting windows each disposed in one of the window openings in the casing; a plurality of pulsed infrared light sources each disposed adjacent to one of the infrared transmitting windows within the casing, each of the pulsed infrared light sources configured to emit an outgoing infrared light from the casing through one of the infrared transmitting windows toward one of the retroreflectors; a hyperbolic mirror disposed in the casing coaxially with the central axis; a Winston cone disposed coaxially with the central axis and spaced from the hyperbolic mirror along the central axis; and a filter-detector arranged coaxially with the central axis and so that the Winston cone is disposed between the hyperbolic mirror and the filter-detector so that the hyperbolic mirror and the Winston cone direct incoming IR light beams reflected from one of the retroreflectors onto the filter-detector, the filter-detector configured to measure a methane gas concentration in an environment by measuring an absorption of infrared radiation of the methane gas at specific wavelength bandwidths; sequentially emitting outgoing IR light beams of each of the methane alert stations through one of the IR transmitting windows thereof toward one of the retroreflectors; and directing an incoming IR light beam reflected from the at least one of the retroreflectors onto the filter-detector.
18. The method as defined in claim 17, wherein each of the methane alert stations further comprises a plurality of infrared collimating lenses, each lens disposed within the casing between one of the pulsed infrared light sources and one of the IIS transmitting windows.
19. The methane leak detection system as defined in claim 17, wherein the filter-detector comprises a filter section including at least one bandpass spectral filter, and a sensor section including at least one sensor configured to detect a methane gas concentration.
20. The methane leak detection system as defined in claim 17, wherein the filter-detector is a quad filter-detector comprising a filter section and a sensor section, wherein the filter section includes four bandpass spectral filters, and wherein the sensor section includes four sensors configured to detect a methane gas concentration.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)
(1) The accompanying drawings are incorporated in and constitute a part of the specification. The drawings, together with the general description given above and the detailed description of the exemplary embodiments and methods given below, serve to explain the principles of the invention. The objects and advantages of the invention will become apparent from a study of the following specification when viewed in light of the accompanying drawings, in which like elements are given the same or analogous reference numerals and wherein:
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DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENT(S) AND EMBODIED MFTHOD(S) OF THE INVENTION
(16) Reference will now be made in detail to exemplary embodiments and methods of the invention as illustrated in the accompanying drawings, in which like reference characters designate like or corresponding parts throughout the drawings. It should be noted, however, that the invention in its broader aspects is not limited to the specific details, representative devices and methods, and illustrative examples shown and described in connection with the exemplary embodiments and methods.
(17) This description of exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description, relative terms such as “horizontal,” “vertical,” “front,” “rear,” “upper”, “lower”, “right”, “left”, “top” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “vertically,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing figure under discussion and to the orientation relative to a vehicle body. These relative terms are for convenience of description and normally are not intended to require a particular orientation. Terms concerning attachments, coupling and the like, such as “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise. The term “operatively connected” is such an attachment, coupling or connection that allows the pertinent structures to operate as intended by virtue of that relationship. The term “integral” (or “unitary”) relates to a part made as a single part, or a part made of separate components fixedly (i.e., non-moveably) connected together. Additionally, the word “a” and “an” as used in the claims means “at least one” and the word “two” as used in the claims means “at least two”.
(18) An exemplary embodiment of a methane leak detection system is generally represented in
(19) The methane alert station 10 is configured to remotely measure and quantify methane emission rates produced in industrial activities, such as at the gas/oil field 2, so that effective remedial action can be taken. The methane alert station 10 can be used in a sensor network to continuously detect, locate, and quantify methane emission sources distributed across extensive areas. The methane alert station 10 is configured to measure path-averaged CH.sub.4 gas concentrations. Measurements from the methane alert station 10 combined with wind velocity data, and statistical methods can be used to locate and quantify mass emission rates of the potential sources 7 of methane.
(20) The methane alert station 10 uses a non-dispersive infrared (NDIR) detection type sensing device to measure and quantify methane (GIL) gas concentration in the environment and, when used in combination with a wind velocity measurement system and remote sensing algorithms, can locate methane leak sources in oil and gas drilling sites/fields. NDIR sensors operate by monitoring the absorption of infrared radiation through a target gas and determining what fraction of the incident radiation is absorbed, based on the Beer-Lambert law, at a particular energy. The fraction of radiation absorbed depends on the pathlength occupied by the target gas, the wavelength of radiation being measured, and the molecule itself. The absorption arises from transitions in the vibrational-rotational energy levels of the target molecules. Such absorption only occurs if there is a change in dipole moment during these energy level transitions (that is, why diatomic symmetric molecules display no absorption in the gaseous state).
(21) The methane alert station 10, as best shown in
(22) The Winston cone 20 is disposed between the hyperbolic mirror 18 and the quad filter-detector 22. The hyperbolic mirror 18 and the Winston cone 20 are configured to collect returned light from the retroreflectors 6, disposed at known distances from the methane alert station 10, and impinge the returned light onto the quad filter-detector 22. Each of the IR transmitting windows 16 is disposed in one of the window openings 15. Preferably, the methane alert station 10 comprises eight (8) window openings 15, but only three (3) of the IR transmitting windows 16 are disposed in three of the window openings 15. The rest of the window openings 15 are covered with metal blanks 17, as best shown in
(23) It is expected that any natural gas leak will have species of ethane (C.sub.2H.sub.6) and propane (C.sub.3H.sub.8) mixed with the major CH.sub.4 component species. The present invention accesses the 3 μm spectral region of the mid-IR, where the CH.sub.4 (3.31 μm), C.sub.2H.sub.6 (3.34 μm) and C.sub.3H.sub.8 (3.38 μm) absorptions are strongest and allows for the monitoring of methane gas, as well as the ambient background concentration from all three gases combined (typical ambient levels are 2 ppm, 1.5 ppb, and 0.7 ppb for CH.sub.4, C.sub.2H.sub.6, C.sub.3H.sub.8, respectively). The simulated infrared absorption profiles of CH.sub.4, C.sub.2H.sub.6 and C.sub.3H.sub.8 show minimal crosstalk of ˜10% between CH.sub.4 and (C.sub.2H.sub.6+C.sub.3H.sub.8) combined. In this embodiment of the invention a bandpass spectral filter at a center wavelength of 3.31 μm is specified for CH.sub.4 and a bandpass filter is specified at a center wavelength 3.35 μm for (C.sub.2H.sub.6+C.sub.3H.sub.8) combined. Any water vapor, H.sub.2O, spectral interferences are modelled using a 2.7 μm center wavelength bandpass spectral filter. To calibrate the data, a 3.8 μm center wavelength bandpass spectral reference filter may be used.
(24) The quad filter-detector 22 is a quad thermopile sensor integrated with four narrow band bandpass optical infrared filters, which measure an absorption of infrared (IR) radiation of target gases at specific wavelength bandwidths. It is known in the art that thermopile sensors are intended to measure temperature from a distance by detecting an object's infrared (IR) energy. The higher the temperature, the more energy is emitted, A thermopile sensing element of a thermopile sensor, composed of small thermocouples on a silicon chip, absorbs thermal energy and produces an electrical output signal. In
(25) Thus, according to the exemplary embodiment, a bandpass spectral filter at a center wavelength of 3.31 μm is specified for CH.sub.4 and a bandpass filter is specified at a center wavelength 3.35 μm for (C.sub.2H.sub.6+C.sub.3H.sub.8) combined. Any water vapor, H.sub.2O, spectral interferences are modelled using a 2.7 μm center wavelength bandpass spectral filter. To calibrate the data a 3.8 μm center wavelength bandpass spectral reference filter may be used. In order to accommodate the spectral ranges discussed above, the methane alert station 10 according to the exemplary embodiment uses a broad band IR source that covers the emittance spectral range between 2.5 and 4 μm.
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(29) The casing 12 of the methane alert station 10, as best shown in
(30) The methane alert station 10 further comprises a number of pairs of pulsed IR (infrared) light source 24 and an IR collimating lens 26, both disposed adjacent (i.e., in close proximity) to one of the IR transmitting windows 16 within the casing 12. According to the exemplary embodiment, the pulsed IR light sources 24 are each a MEMS based infrared emitter known in the art, and the IR collimating lens 26 is a plano-convex lens, as best shown in
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(32) According to the exemplary embodiment, the methane alert station 10 comprises three pairs of the pulsed IR light sources 24 and IR collimating; lens 26 behind each of the IR transmitting windows 16 so that the IR collimating lens 26 are placed between the pulsed IR light sources 24 and the IR transmitting windows 16, as best shown in
(33) Each pulsed IR light source 24 is a broadband IR source that can be pulsed and has good emissivity over the 2-to-4 μm spectral range. As best shown in
(34) The radiant emittance, M, (i.e., the radiant flux emitted by a surface per unit area) of the pulsed IR light source 24 for a source of area, A.sub.s, at a distance, d, is related to the temperature, T, and emissivity, ϵ, by M=εσT.sup.4A.sub.s/πd.sup.2, where σ is the Stefan-Boltzmann constant.
(35) In the exemplary embodiment of the present invention, each of the retroreflectors 6.sub.1, 6.sub.2 and 6.sub.3 is placed at ˜25 in from the pulsed IR beam source PS. Each of the outgoing IR light beams L.sub.OUT is reflected from one of the retroreflectors 6 toward the methane alert station 10 as an incoming IR light beam L.sub.IN. Each of the incoming IR, light beams L.sub.IN enters the methane alert station 10 through a corresponding one of the IR transmitting windows 16, is collected by the hyperbolic mirror 18 and the Winston cone 20, and directed onto the quad filter-detector 22. Thus, the pulsed IR light beams generated by the IR beam sources PS travel a double path length of ˜50 m. Alternatively, the methane alert station 10 may comprise eight pulsed sources PS1-PS8 disposed behind each of the window openings 15, as best shown in
(36) As noted above, the infrared filter passbands that reside within the CH.sub.4, (CH.sub.4+C.sub.2H.sub.6+C.sub.3H.sub.8) and H.sub.2O absorption bands may serve as gas detection channels, and the infrared filter that resides outside of the target gas absorption bands may serve as a reference channel. Thus, the optical bandpass filters of the quad filter-detector 22 are centered at wavelengths 3.31 μm (channel #1) and 3.34 μm (channel #2) for CH.sub.4 detection, 2.7 μm (channel #3) for H.sub.2O detection and 3.8 μm (channel #4) for detection of a reference signal. Simplistically, the ratio of the gas detection channel voltage signal to the reference channel voltage signal allows for the concentration of the target gas (i.e., methane) to be determined. Specifically, when the pulsed IR light beam generated by the IR beam source PS interacts with methane gas molecules (if they are present in the environment), the infrared light is absorbed by the methane gas molecules at a particular wavelength, causing vibration of the methane gas molecules. In other words, the methane gas causes absorption of specific wavelengths of light.
(37) In operation, when the incoming IR light beam L.sub.IN enters the methane alert station 10 and reaches the quad detectors 23D1-23D4 of the quad filter-detector 22 through the quad filters 23F1-23F4 the quad detectors 23D1-23D4 detect a decrease in transmitted IR light if the incoming IR light beam L.sub.IN interacts with the methane gas before entering the methane alert station 10. A detected decrease in the transmitted IR light is proportional to the methane gas concentration. Specifically, the quad filters 23F1-23F4 of the quad filter-detector 22 eliminate all light except the wavelength that the methane gas molecules can absorb. The quad detectors 23D1-23D4 behind the quad filters 23F1-23F4 detect attenuation in transmitted IR light beam of these wavelengths, which is proportional to the methane gas concentration. The attenuation of these wavelengths is measured by the quad detectors 23D1-23D4 of the quad filter-detector 22 to determine the methane gas concentration. Thus, the methane alert station 10 measures and quantifies the methane (CH.sub.4) gas concentration in the in the gas/oil field 2.
(38) The methane alert station 10 further comprises a low noise parallel readout circuit (or controller) 28 operatively connected to the quad filter-detector 22 for low noise front end readout of the quad filter-detector 22, an AI (Artificial Intelligence) chip 30, and a WLAN (Wireless Local Area Network) 32 providing wireless communication capability, all disposed within the inner cavity 13 of the casing 12, as best shown in
(39) The digitized signals from the ASIC are communicated to the FPGA (or microprocessor) 29 for further data processing, as best shown in
(40) Thus, readout of the thermopile voltages from the quad filter-detector 22 may be performed by the MCD ASIC 28. According to the exemplary embodiment, MCD ASIC 28 is a radiation hardened CMOS chip manufactured in a 180 nm CMOS process. The MCD ASIC 28 for the methane alert station 10 has the capability of using up to 20 independent amplifier channels with variable gain, automatic offset reduction, integration, and digitization. Each channel is connected to its own ADC (Analog-to-Digital Converter) with a resolution determined by the user. Each channel has the ability to operate in a 2:1 interleaved mode, thus doubling the number of inputs that can be digitized up to a total of forty.
(41) The ASIC in the exemplary embodiment is controlled, via a serial port interface (SPI), while data from the ADCs streams continuously back to MEB via CMOS or low voltage differential signal (LVDS) paths. The ASIC also contains ten DACs so as to generate all required reference voltages both for itself and the quad filter-detector 22. An on-chip digital thermometer allows the ASIC to provide junction temperature measurements for gain calibration. A thermistor 41 in the quad filter-detector 22, and a diode-based temperature sensor 42 near the quad filter-detector 22 as best shown in
(42) The AI chip 30 may be the Google Edge AI chip designed for Google's TensorFlow framework, a symbolic math library which is used for machine learning applications such as neural networks. The Al chip 30 is used to infer important methane absorption spectra and only transfer this to Cloud 40, such as Amazon Web Services (AWS) or Google Cloud Products (GCP), for data storage, reducing overall data volume. Telemetry to the Cloud 40 may be provided through WLAN 32. A 3-axis accelerometer 34 can be added to the methane alert station 10 in order to deduce “motion sickness” of derived methane absorption. A wind velocity instrument 44 is time stamped precisely with the methane alert station 10 so that remote data analysis can be performed with integrity.
(43) The methane alert station 10 further comprises an electric battery 36 and a solar panel (or photo-voltaic module) 38 mounted to the top wall 14T of the casing 12. According to the exemplary embodiment, the battery 36 is a rechargeable battery and the solar panel 38 is provided for recharging the battery 36. The electric battery 36 is operatively connected to each of the pulsed IR light sources 24 and the quad filter-detector 22.
(44) According to an exemplary embodiment of the present invention, the calibration procedure of the methane alert station 10 relies on Schwarzchild's equation for radiative transfer. The Schwarzschild's equation for the transmission of radiation through an absorbing and/or emitting medium in local thermodynamic equilibrium [Kirchhoff's law: photons are absorbed and re-emitted as the local temperature T, and source function S.sub.80=B.sub.λ(T)] is given by:
Di.sub.λ=nσ.sub.λ[B.sub.λ(T)−I.sub.λ]ds=α.sub.λ[B.sub.λ(T)−I.sub.λ]ds, Equation (1)
(45) where n is the molecular density (number per unit volume), σ.sub.λis the absorption cross section at wavelength λ[cm.sup.2], α.sub.λ is the absorption coefficient at wavelength λ[cm.sup.−1], B.sub.λ(T) is the Planck function for temperature T and wavelength λ, I.sub.λ is the spectral density of the radiation at the wavelength λ entering the medium and DI.sub.λ is the incremental change in spectral density through the medium after the distance ds.
(46) The transfer equation can also be expressed using the variable τ.sub.λ, called the optical depth, defined by:
dτ.sub.λ=α.sub.λds Equation (2) or
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(48) The solution of the transfer equation can now be expressed as:
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(51) integrating
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(54) The first term shows that the intensity originating at τ.sub.2 decreases by an exponential factor to τ.sub.1. The second term shows that the contribution to the intensity by the internal emission along the path from τ.sub.2 to τ.sub.1 also decreases by an exponential factor.
(55) Now assuming that the source contribution is independent of the location, τ.sub.1=0, τ.sub.2=τ.sub.λ we obtain:
I.sub.80 (τ.sub.1)=I.sub.λ(0)e.sup.−τλ+B.sub.λ(T) ∫.sub.τ1.sup.τ2e.sup.−xdx Equation (8)
I.sub.80 (τ.sub.1)=I.sub.λ(0)e.sup.−τλ+B.sub.λ(T)(1−e.sup.−τλ) Equation (9)
(56) The first term corresponds to the Beer-Lambert law. The second term can be omitted for applications that are spectrally away from the background thermal infrared.
(57) In the present invention, the source is nominally delivering 800 mW of power during a pulse of 1 second, i.e., 0.8 J per cycle.
(58) Assuming that the temperature of the gas is T≈290 K, the change of thermal emission relative to the source emission is given by:
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(60) The radiative transfer equations can be implemented by defining the following parameters:
(61) −I.sub.λ(0) correspond to the flux provided by the infrared source, collimated and entering the gas cell. The source is either ON or OFF, leading to the upper script [on, off, p2p—for peak-to-peak=on-off];
(62) −τ.sub.λ is the optical depth, and e.sup.−τλ is the transmittance. The HITRAN 2016 spectroscopic database can be used to calculate these values for various pressures and temperatures;
(63) −B.sub.λ(T) is blackbody emission of the environment at a temperature T;
(64) −I.sub.λ(τ.sub.1) correspond to the flux reaching the top of each thermopile. Later on, we will use lowerscript REF and GAS to identify the flux corresponding to the reference channel #4 or the gas detection channels #1 or #2.
(65) The integrated flux, through each bandpass filter, with a filter transmission bandwidth between wavelengths λ.sub.1 and λ.sub.2 defined at half width half maximum, reaching each thermopile with an effective spectral [R.sub.λ]—which includes the transmission of the IR lens and IR window, reflection losses at the retroreflector, transmission of each bandpass spectral filter at the channel center wavelengths and the thermal sensitivity of the thermopile—is converted into a voltage [V].
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(67) This analog voltage signal is in turn biased, amplified, sampled and digitized by the MCD ASIC, to give a digital number (DN).
DN≡V+V.sub.bias Equation (12)
(68) or
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(70) By using alternating measurements with the source turned on and off, we obtain peak to peak measurement:
DN.sup.p2p=DN.sup.ON−DN.sup.OFF Equation (14)
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(72) Regarding background thermal emission, and assuming that the bias voltage is stable over the cycle, the above expression from Equation (15) reduces to:
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(74) The average incident flux is defined as:
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(76) So, for a narrow bandpass filter:
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(78) Therefore, the following pair measurement is obtained:
DN.sub.REF.sup.p2p≡Ī.sub.REF.sup.p2p Equation (19)
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(80) where Tr.sub.GAS(P.sub.GAS) is the total transmittance for a given channel, which function of the partial pressure P.sub.GAS and temperature T.
(81) Based on the above: The linear relationship between the two channels can be established so that the reference channel can be used to estimate what the incident flux for the gas channel would be; The total transmittance over each spectral channel for various temperature can be calculated so that a monotonically varying look-up table for Tr.sub.GAS(P.sub.GAS, T) can be defined. The same table can then be used to do an inverse search [P.sub.GAS(Tr.sub.GAS, T)].
(82) The procedure to derive the vapor partial pressure, hence gas concentration, is as follows:
(83) 1. Use DN.sub.REF.sup.p2p to obtain an estimate of the {tilde over (D)}Ñ.sub.GAS,0.sup.p2p=αDN.sub.REF.sup.p2p+β;
(84) 2. Calculate the transmitted ratio:
(85)
(86) 3. Do the inverse search P.sub.GAS(Tr.sub.GAS, T).
(87) A method for monitoring the gas or oil field 2 for methane leaks comprises the following steps. First, an area of an environment, such as the gas/oil field 2, is hypothetically divided into a plurality of imaginary square grid sites 4, each including one of the gas/oil wells 7. One of the methane alert stations 10 is placed in each of the grid sites 4, thus creating a sensor network defining the methane leak monitoring system 5 configured to continuously detect, locate, and quantify methane emission sources (i.e., the methane leaks) distributed across extensive areas of the gas/oil field 2. Then, three or more retroreflectors 6 are placed in each of the grid sites 4 so that the gas/oil well 7 of each of the grid sites 4 is disposed between the methane alert station 10 and one of the retroreflectors 6.
(88) Next, the methane alert stations 10 in the grid sites 4 are actuated so that the pulsed IR beam sources PS of each of the methane alert stations 10 emit outgoing IR light beams L.sub.OUT sequentially toward the retroreflectors 6. Each of the pulsed IR beam sources PS emits an outgoing IR light beam L.sub.OUT toward a corresponding one of the retroreflectors 6. Specifically, as illustrated in
(89) The incoming IR light beams LIN from the Winston cone 20 impinge on the quad detectors 23D1-23D4 through the quad filters 23F1-23F4. In turn, the quad detectors 23D1-23D4 detect a change (such as attenuation) in the incoming IR light beams LIN of the particular wavelength, which is proportional to the methane gas concentration. The attenuation of these wavelengths is measured by the quad detectors 23D1-23D4 of the quad filter-detector 22 to determine the methane gas concentration. Thus, the methane alert station 10 measures and quantifies the methane (CH.sub.4) gas concentration in the gas/oil field 2. As a result, the methane gas (with strong absorption features within 2 to 7 μm spectral wavelength range (useful range of the broadband pulsed IR beam source PS)) that flows in an open path between the pulsed IR beam sources PS and the retroreflectors 6 will be detected by the methane alert station 10. If the concentration of the methane gas in the gas/oil field 2 is detected by at least one of the methane alert stations 10 to be greater than a predetermined threshold, then the methane leak is determined, and the methane leak monitoring system 5 sets an alarm to indicate the presence of excessive concentration of methane in the atmosphere.
(90) The methane alert station 10 is provided to monitor and quantify over time CH.sub.4 gas concentration and a combined (CH.sub.4+C.sub.2H.sub.6+C.sub.3H.sub.8) concentration as a function of temperature, in an open path configuration, using three pulsed IR beam sources PS, operated sequentially, each paired with a quad filter-detector 22. According to an exemplary embodiment of the present invention, the methane alert station 10 is centered at 2.7 μm for H.sub.2O vapor detection, 3.31 μm for CH.sub.4 gas detection, 3.34 μm for combined (CH.sub.4+C.sub.2H.sub.6+C.sub.3H.sub.8) gas detection and 3.8 μm for a reference signal detection. Alternatively, a 4 μm channel can be used as a reference channel. Accordingly, the methane alert station 10 is configured to monitor and measure the CH.sub.4 gas concentration as a function of time.
(91) Therefore, the present invention provides a novel cost-effective methane gas leak detection system comprising methane alert stations that can be mass-produced cheaply, that has no moving parts, which is robust, with open-path methane sensors that can transmit data to the cloud for remote analysis. The methane alert station uses a non-dispersive infrared detection scheme to measure and quantify methane (CH.sub.4) gas leakage and, when used in combination with a wind velocity measurement system and remote sensing algorithms, can locate methane leak sources in an environment having potential source(s) of methane leak. The methane leak detection system of the present invention can automatically identify CH.sub.4 sources and report their emission rates in order to activate earlier and better remedial action.
(92) Although the exemplary embodiment of the present invention is described for the oil and/or gas extraction industry, the present invention is not limited to the oil and gas industry sector, and has also many industrial applications for detection of gases, that have strong absorption bands in the 2-to-7 μm spectral wavelength bands, on Earth. Furthermore, in the future when human astronauts set foot on the Moon and to the red planet Mars, the methane alert station 10 may have many applications for in-situ resource management.
(93) The foregoing description of the exemplary embodiment(s) of the present invention has been presented for the purpose of illustration in accordance with the provisions of the Patent Statutes. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. The embodiments disclosed hereinabove were chosen in order to best illustrate the principles of the present invention and its practical application to thereby enable those of ordinary skill in the art to best utilize the invention in various embodiments and with various modifications as suited to the particular use contemplated, as long as the principles described herein are followed. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains. Thus, changes can be made in the above-described invention without departing from the intent and scope thereof. It is also intended that the scope of the present invention be defined by the claims appended thereto.