High temperature and high beam current compatible targets and methods thereof for generating noble gas/radiohalogen generators for medical isotopes
11776705 · 2023-10-03
Assignee
Inventors
- Uma Sampathkumaran (Torrance, CA, US)
- Raymond Winter (Riverside, CA, US)
- Harini Madakashira (Allen, TX, US)
Cpc classification
G21G2001/0094
PHYSICS
International classification
Abstract
A method of providing alpha particle emitters and materials suitable for use in generating the alpha particles for medical treatment is disclosed. Metal oxide targets, preferentially Bi.sub.2O.sub.3 pellets and Bi.sub.2O.sub.3 coatings on metallic or metal oxide substrates are formed. The targets placed in a heated vacuum chamber subjecting to irradiation using a .sup.6Li beam at an elevated temperature below the melting point of the target generate a radioactive gas, such as .sup.211Rn, the radioactive gas is carried by an inert gas which is delivered a carrier for, such as a carbon column or oil for delivery to a treatment facility. The radioactive gas such as .sup.211Rn generates .sup.211At, which has a useable half-life of at least about 14 hours, in turn releases alpha particles which are effective for use in medical procedures.
Claims
1. A method of providing an alpha particle emitter for use in medical treatment comprising: forming Bi.sub.2O.sub.3 powder into Bi.sub.2O.sub.3 targets comprising Bi.sub.2O.sub.3 pellets or Bi.sub.2O.sub.3 coatings on metal or metal oxide substrates, positioning the Bi.sub.2O.sub.3 targets in a heated vacuum chamber, subjecting the Bi.sub.2O.sub.3 targets to irradiation by a .sup.6Li beam at an elevated temperature so as to generate .sup.211Rn gas, collecting the .sup.211Rn gas in an inert gas, and delivering the combination of the inert gas and .sup.211Rn gas to a carrier for delivery to a treatment facility, the .sup.211Rn gas generating .sup.211At which in turn releases alpha particles effective for use in medical procedures.
2. The method of claim 1 wherein the metal or metal oxide substrates have a Coefficient of Thermal Expansion (CTE) the same as the Coefficient of Thermal Expansion (CTE) of the Bi.sub.2O.sub.3 coatings on the metal or metal oxide substrates.
3. The method of claim 1 wherein the metal or metal oxide substrates comprise aluminum silver, iron, stainless steel, titanium or alloys or oxides thereof.
4. The method of claim 1 wherein the .sup.6Li beam has a beam current from 2 pnA to 19 pnA.
5. The method of claim 1 wherein the elevated temperature of the Bi.sub.2O.sub.3 targets is from 570 to 700° C.
6. The method of claim 1 wherein the elevated temperature causes release of 60 to 80% of the generated .sup.211Rn gas from the Bi.sub.2O.sub.3 targets.
7. The method of claim 1 wherein forming of the Bi.sub.2O.sub.3 powder into Bi.sub.2O.sub.3 targets comprising Bi.sub.2O.sub.3 pellets or Bi.sub.2O.sub.3 coatings comprises blending the Bi.sub.2O.sub.3 powder with a binder and distilled water.
8. The method of claim 7 wherein the binder is polyethylene glycol (PEG) 400 and/or PEG 3000 and/or methylcellulose.
9. The method of claim 1 wherein the Bi.sub.2O.sub.3 pellets are 13-16 mm in diameter and 1-2 mm thick.
10. The method of claim 7 wherein forming of the Bi.sub.2O.sub.3 coatings from Bi.sub.2O.sub.3 powder comprises blending the Bi.sub.2O.sub.3 powder with a methylcellulose binder and distilled water and forming films 28 μm to 32 μm thickness by doctor blading technique.
11. The method of claim 7 wherein the forming of the Bi.sub.2O.sub.3 coatings from Bi.sub.2O.sub.3 powder comprises blending the Bi.sub.2O.sub.3 powder with binders and distilled water to form a Bi.sub.2O.sub.3 solution and spin coating the Bi.sub.2O.sub.3 solution to form a multilayer film 28-32 μm in thickness comprising 4-layers, wherein, the multilayer film comprises an 8 μm first layer, a second layer having a thickness of 10 μm, a third layer having a thickness of 7 μm and a fourth layer adding 3 to 8 μm to provide a total film thickness of 28-32 μm.
12. The method of claim 7 wherein the Bi.sub.2O.sub.3 powder has particle sizes from 80 nm to 4 μm.
13. A method of providing alpha or Auger electron particle emitters for use in medical treatment comprising: forming M.sub.xO.sub.y or M.sub.xC.sub.y targets comprising M.sub.xO.sub.y or M.sub.xC.sub.y pellets or M.sub.xO.sub.y or M.sub.xC.sub.y coatings on metal or metal oxide substrates, where M is selected from the group consisting of .sup.209Bi, .sup.75As or .sup.121Sb positioning the M.sub.xO.sub.y or M.sub.xC.sub.y targets in a heated vacuum chamber, subjecting the M.sub.xO.sub.y or M.sub.xC.sub.y targets to irradiation by a .sup.6Li beam at an elevated temperature so as to generate a noble gas selected from the group consisting of .sup.211Rn, .sup.77Kr or .sup.123Xe, collecting the noble gas in an inert gas, and delivering the combination of the inert gas and noble gas to a carrier for delivery to a treatment facility, the noble gas generating a radiohalogen selected from the group consisting of .sup.211At, .sup.77Br and .sup.123I which in turn releases-alpha particles or Auger electrons.
Description
BRIEF DESCRIPTION OF FIGURES
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DETAILED DISCUSSION
(35) A large area refractory bismuth oxide (Bi.sub.2O.sub.3) target was developed to demonstrate the feasibility of an on-line, on-demand route for continuous extraction of the noble gas generator .sup.211Rn/.sup.211At for future delivery to user facilities.
M.sub.2O.sub.3(s)+.sup.7Li.fwdarw.N.sub.(g)+5n where M.sub.(s)=.sup.209Bi, .sup.75As or .sup.121Sb and N.sub.(g)=.sup.211Rn. .sup.77Kr or .sup.123Xe (Noble gases) that decay to Radiohalogens: .sup.211At(t.sub.1/2=72 h), .sup.77Br (t.sub.1/2=2.78 d), .sup.123I (t.sub.1/2=13.4 h)
More specifically, .sup.7Li+.sup.209Bi.sub.2O.sub.3.fwdarw.5n+.sup.211Rn
(36) The methods to produce Bismuth oxide target films include precursors such as nanodispersion of bismuth oxide, or thin films formed from bismuth neodecanoate and bismuth citrate precursors when calcined to yield bismuth oxide thin films. Refractory ceramics such as Bismuth Carbide can also form a target material for the direct production of Astatine-211 from alpha beam irradiation or the Radon-211 parent generator for Astatine-211 with Lithium beam irradiation.
(37) Non-sintering nano-porous Bi.sub.2O.sub.3 films on titanium or 303 Stainless Steel (303SS) backing films were developed and evaluated with a .sup.6Li beam at ATLAS. By bombarding ˜50 MeV .sup.6Li beam on the .sup.209Bi.sub.2O.sub.3 target, .sup.211Rn, the parent isotope of .sup.211At, was produced and released from the target via on-demand heating. Heating the target to high temperatures facilitates continuous extraction of .sup.211Rn and which is collected in a cryocooled sorbent trap. This longer-lived parent isotope can be transported to .sup.211At user communities and is not limited by their proximity to a cyclotron production facility. With reference to
(38) There are 37 known isotopes of radon (.sup.86Rn), from .sup.195Rn to .sup.231Rn; all are radioactive.
(39) Solvent dispersions of nanoscale Bi.sub.2O.sub.3 powders were formed and deposited on Ti, Al and 303SS backing plates by spin coating and doctor blading techniques. Screen printing was used previously as well as tape casting techniques, with target film thickness ranging from (10-110 μm). All the films were fired in air at 600 to 800° C., to generate adherent, porous target films. The higher temperature stable Bi.sub.2O.sub.3 (melting point ˜816° C.) is a significant improvement over the lower melting bismuth metal target (melting point ˜272° C.).
(40) Target films were inspected for visible signs of cracking or delamination and subsequently characterized by X-ray diffraction (XRD) analysis for phase, microstructure and pore morphology by SEM. The mass of the backing plate was measured before and after the layer deposition and heat treatment, to estimate film mass, film thickness and area density. Differing firing profiles were evaluated to obtain crack-free, adherent films. Targets of varying thickness were cycled between room temperature and 600° C. in vacuum to establish the thermostability and reusability of the oxide targets through multiple heating and cooling cycles (5×) and ensure that interconnected porosity is retained in the fired films. The prescreened targets of different thickness were evaluated with a .sup.6Li beam as described above.
(41) The porous oxide target was formed on different thin metal backing foils, the thin backing metal being selected to provide effective heat transfer in light of the Coefficient of Thermal Expansion (CTE) of each. The CTE of alpha-Bi.sub.2O.sub.3 is relatively high at 11×10.sup.−6/K. (Levin E M, Roth R S. “Polymorphism of bismuth sesquioxide. I. Pure Bi.sub.2O.sub.3,” Journal of Research of the National Bureau of Standards A. Physics and Chemistry, 1964, 68A). Delamination of films deposited on backing materials with different CTEs was investigated by soaking at high temperatures ranging from 600 to 800° C. and cycling from room temperature to 600° C. with a 2 h soak at the high temperature. Robust Bi.sub.2O.sub.3 target/backing material combinations enable high alpha beam currents to be used if a dedicated facility optimized for high current alpha beams is available. A single cyclotron facility with an external ion source can deliver 50 MeV Li-6 and 33 MeV 4-helium beams, enables switching between the two production reactions. Direct astatine production is more appropriate for nearby customers while production and shipping of the .sup.211Rn precursor enables over-night delivery to the user community.
(42) The porous nanoscale Bi.sub.2O.sub.3 target is used to establish general considerations for the formation of other metal oxide target films e.g., arsenic and antimony trioxide. It was assumed that an approximately 1 cm.sup.2 beam cross section would be delivered to a tilted target with a 7-degree grazing angle. This spreads the 1 cm.sup.2 beam spot over 10 cm.sup.2 area on the surface of the target. For a 50 MeV .sup.6Li beam, the useful energy range for production of .sup.211Rn is down to 28 MeV at the exit. The target thickness along the beam is then ˜200 μm (˜100 mg/cm.sup.2 assuming 50% porosity). Also, the target film thickness is only 20 μm in the direction of thermal conductivity. Hence, even considering the reduced thermal conductivity due to the porosity, the AT™ across the film is ˜10° C. at a beam power of 5 kW, which is much higher than presently used for .sup.211At production.
(43) The processes for forming the Bi.sub.2O.sub.3 target and characteristics of the product formed enable the development of a target for efficient production of the generator .sup.211Rn. The use of Bi.sub.2O.sub.3 enables the dual use (1) collection of the generator .sup.211Rn and (2) the alpha-beam induced direct production of .sup.211At. The production of the .sup.211Rn/.sup.211At generator greatly extends the nationwide availability of the isotope by effectively doubling its life-time. A dedicated cyclotron facility with external ion sources for high currents of both Li and He beams can be implemented commercially as a nationwide provider of .sup.211At. Some of the specific advantages of alpha vs. lithium production routes are.
(44) a) Alpha (Helium-4): (1) Cross section gives somewhat larger initial activity; (2) dry distillation or wet extraction separations and chemistry are established for .sup.211At; (3) target must be dissolved each run; and (4) Factor of 4 decay (2 half-lives) obtained with overnight delivery.
(45) b) Lithium: (1) 14-hour half-life >useful yield 1-3 days after production; (2) Continuous extraction of .sup.211Rn from the target; and (3) Simple physical extraction of .sup.211At from the “generator.”
(46) The development of the thermally stable higher melting Bi.sub.2O.sub.3 targets opens up opportunities to provide .sup.211At at higher beam currents without loss of target material, as well as high current production of the longer-lived generator, .sup.211Rn.
(47) Table 1 summarizes how the features of the described technology offers distinct advantages over current approaches.
(48) TABLE-US-00001 TABLE 1 Features, Advantages, and Benefits of Bi.sub.2O.sub.3 Feature Advantage Benefit Robust, Bi.sub.2O.sub.3 target; Efficient on-demand Higher production extension to other release and continuous rates of .sup.211Rn/.sup.211At oxide targets. extraction of the noble Other radio halogens gas precursor feasible .sup.6Li induced parent- Concept for dedicated Overnight delivery to daughter generator linac or cyclotron for users from single system radio halogen national facility production
(49) Adherent Bi.sub.2O.sub.3 films formed on 2-inch diameter substrates retained 25-50% interconnected porosity after rapid firing at 600° C. in air for 30 mins. More specifically, Bi.sub.2O.sub.3 films were deposited on planar substrates of 303SS and Ti with different geometries, including 2-inch×2-inch Ti substrates and 16-mm diameter, 75-micron deep cavities in Al disks. The Bi.sub.2O.sub.3 films remained adhered to 303SS and Al substrates upon thermal cycling and retained 25-50% porosity upon 5× thermal cycling from room temperature to T=600° C. with a 2-hour soak. However, small cracking was noted after 5× thermal cycling due to evaporative loss of Al from the substrate that redeposited on the target film, and the Bi.sub.2O.sub.3 films showed inconsistent adhesion to the Ti substrates upon thermal cycling. Large area Bi.sub.2O.sub.3 films were also prepared on 6-inch diameter Ti substrates using doctor blading to demonstrate scalability of the coating process.
(50) On-line measurements at ATLAS were successfully completed in two separate runs with a total of five irradiations followed by target heating. The release of .sup.211Rn from the target was demonstrated by heating at temperatures ranging from 570 to 700° C. with an estimated 60-80% efficiency. The release efficiency was found to increase with an increase in target temperature. Further, the target did not significantly evaporate at these temperatures. A key finding was that the oxide is usable (robust) up to ˜700° C. and therefore the nano-structure appears not to be as critical as is good adhesion to the backing and minimal reduction of the oxide in the contact layer with the backing.
(51) Irradiations on two targets were completed at UPenn. The Bi.sub.2O.sub.3 target appeared to perform well in the beam line, with ˜30% increase in .sup.211At production yield over the conventional Bismuth target, with coproduction of Fluorine-18 (.sup.18F) from Oxygen-16 (.sup.16O).
(52) Fabrication of Nano-Porous Bi.sub.2O.sub.3 Thin Film Targets on Relevant Substrates
(53) Substrates of different geometries and materials chosen for deposition of Bi.sub.2O.sub.3 target films were fired for off-line and in-beam testing. To gain the flexibility to deposit films of any geometry (circular, rectangular, square annulus etc.), printing inks were developed using nanoscale Bi.sub.2O.sub.3 powders with different particle sizes (80-200 nm and with <4 μm) available from Alfa Aesar were produced by standard methods. The constituents, namely Bi.sub.2O.sub.3 powder, (Hydroxypropyl)methyl cellulose and distilled water were weighed and first mechanically blended by means of a spatula or paddle. Final mixing was then performed using a high shear blender to obtain proper rheology. The constituent concentrates were optimized for proper rheology and layer thickness. The inks were also de-aired by rolling them on a ball mill.
(54) To accommodate experimental on-line testing in an alpha beam at UPenn circular Al and 303SS disks (20 mm diameter) with a 16 mm diameter, 75 μm deep cavity were used. Ti sheets of various sizes (0.5″×1″, 0.25″×2″, 1″×1″ and 2″×2″) were used for initial testing. In order to improve the film uniformity and adherence to the substrate, the Ti sheets were surface ground manually using P1500 grit alumina grinding paper. Machined and polished 303SS substrates were passivated to form an oxide layer prior to deposition. Aside from cleaning, no special preparation was used with the machined Al disks as it was believed that the native aluminum oxide acts as good interfacial bonding layer for the Bi.sub.2O.sub.3 target. Since the Bi.sub.2O.sub.3 target was being formed on metal substrates, it was important to select a backing metal for effective heat transfer while being cognizant of matching the CTE. Table 2 lists the CTE of various metal substrates and their oxides, along with the Bismuth metal. To understand the effect of thermal mismatch and film adherence on to the substrate Ti, 303SS and Al were selected because they span the lower, mid and high ranges of CTE respectively. Al and 303SS are commonly used target backing materials, affirming the choices. Further, it can be seen from the values in Table 2 that aluminum oxide, Ti and titanium dioxide have CTEs close to that of Bi.sub.2O.sub.3 while iron oxide and 303SS are significantly different.
(55) TABLE-US-00002 TABLE 2 Thermal Expansion Coefficients of Various Metals and Metal Oxides* CTE CTE Metal (10.sup.−6/K) Metal Oxide (10.sup.−6/K) Aluminum 21-24 Aluminum oxide 8.1 Bismuth 13-13.5 Bismuth oxide 6-9 Silver 19-19.7 Silver oxide −9.02 Stainless steel 303 17.3 Iron oxide 1-2 Titanium 8.5-9 Titanium dioxide 8.4-11.8 Zirconium 5.85 Zirconium dioxide 0.108 Gold 14.2 Platinum 9 *Laser and Optics User's Manual. Material Expansion Coefficients: Linear Thermal Expansion Coefficients of Metals and Alloys. Agilent technologies, Chapter 17, pages 1-12, 2002; “Thermal expansion coefficients of metal oxides”. www.AZoM.com - An AZoNetwork Site. Owned and operated by AZoNet. 2000-2019
(56) Doctor blading technique and spin coating, were employed to coat Bi.sub.2O.sub.3 on the various substrates described above. In the doctor blading technique, a glass plate served as the casting surface. The substrate (Al/303SS disks or Ti sheet) was adhered to the glass plate using tape. A “knife edge” or “doctor blade” consisting of a solid, rigid piece of metal, wider than the separation distance between the casting plates was used. The ink was poured into a trough and the doctor blade was then drawn over the trough to spread the ink over the substrate. Various samples of the cast film were then dried at room temperature (RT) for times ranging from 16 to 24 h (typically overnight). A few Ti sheets were also spin coated using 500 μL of ink at 1000 rpm for 1 minute followed by 500 rpm for 3 minutes. The thickness of resulting Bi.sub.2O.sub.3 film was controlled by varying the spin speed. In order to obtain very thick films, repeated spin coating depositions were performed on the same sample.
(57) Films ranging in thickness from 28-32 μm were deposited by doctor blading technique on to Ti substrates with one layer of coating. Using the spin coating technique similar thickness (28-32 μm) films were obtained with 4 layers of coating. Thicknesses of ˜8 μm, ˜18 μm and ˜25 μm resulted from first, second and third layer of spin coating and fired films deposited on polished Ti sheets, respectively. This clearly indicates that the spin coating procedure is process intensive, requiring multiple steps to achieve equivalent film thicknesses. Hence, the further films were prepared using the doctor blading technique. With this technique the targeted thickness of 30 μm was achieved, which is desired since a 10× increase in area can be achieved with a grazing incidence beam of ˜7°. This aligns with reports that the beam power is dissipated better in thinner targets with proper backplate cooling. (Zalutsky MR. “Production of Astatine-211 at the Duke University Medical Center for its Regional Distribution.” Final Technical Report DOE-Duke-8775-1, January 2015)
(58) Coated substrates were dried at room temperature (RT) overnight to remove all organic carrier materials and then rapidly fired for 30 minutes in air in a muffle furnace held at 600, 700 or 800° C. Based on the firing results, the 600° C. processing temperature was selected as it enables the formation of an adherent, yet porous film on the backing plate (Al, Ti, 303SS).
(59) Further, to meet custom target configurations for use at UW pellets were also made by adding binders (2.5% w/w PEG 300 and 2.5% w/w PEG 4000) to Bi.sub.2O.sub.3 powders. The pellets were prepared by mixing the binders and Bi.sub.2O.sub.3 powder in a motor pestle for an hour, pre-drying the powders in an oven set to 180° C. to drive off moisture, and pressing the mixture using a 13 mm die and a Carver press at 2000 psi and 120° C. for one minute. The pellets made with different grades of Bi.sub.2O.sub.3 were fired at 650° C. for 4 hours, glued to Al/303SS disks for evaluation as targets at UW.
(60) Grades of Bi.sub.2O.sub.3:
(61) As mentioned above, two different grades of Bi.sub.2O.sub.3 with varying particle size were used: (a) 80-200 nm and (b)<4 μm. Some of the films deposited with <4 μm particle size started peeling off from one edge after firing in the furnace. The ones that adhered to the substrate (Al disks and Ti sheets) were vacuum fired, but cracks started appearing on the film after 1× vacuum cycling. Therefore, a majority of the studies were then performed using the nanoscale Bi.sub.2O.sub.3 powders. A total of 10 Al disks, 10 303SS disks and 40 Ti sheets were coated with the ink formulations; and 10 pellets of Bi.sub.2O.sub.3 were made. Both sets of disks and sheets were robust enough to be handled for mass and dimension measurements.
(62) Characterizing Bi.sub.2O.sub.3 Thin Films and Evaluating Their Robustness to Thermal Cycling
(63) Thermal cycling—To ensure target materials remain adhered to the substrate during off-line heating to release .sup.211Rn or .sup.211At, the thermal stability of the developed targets was investigated. The cast films after drying at ambient conditions were fired at 600° C. for 30 minutes and then subjected to thermal cycling studies using an MTI tube furnace equipped with vacuum fittings. A new quartz tube was installed in the MTI tube furnace, and new ceramic plugs were used during firing of each of the samples to prevent cross contamination. The vacuum tube furnace (MTI) heating profile for one cycle at 600° C. is shown in
(64) A series of thermal cycling tests with the ⅞″ diameter SS disks, 1″×1″ Ti substrates and the Al disks coated with Bi.sub.2O.sub.3 were conducted. Coatings fired in the muffle furnace as part of the initial processing, were placed on a zirconia block along with a 1″×1″ quartz sheet placed vertically in a groove in the zirconia block, as shown in
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(66) In addition to firing the Bi.sub.2O.sub.3 deposited onto substrates, standalone Bi.sub.2O.sub.3 pellets were also fired. The pellets were intact, and no crack formation was seen on the pellets after 1× thermal cycling. The mass deposited and the mass loss after firing Bi.sub.2O.sub.3 on Al disks, Ti sheets and pellets are set forth in Table 3. It should be noted that the mass loss is not significant in 1× thermal cycling for all the substrates and the pellets. An increase in mass loss after 5× thermal cycling was observed with both grades of Bi.sub.2O.sub.3. Further, the mass loss was greater in nano-porous Bi.sub.2O.sub.3 (80-200 nm) than in Bi.sub.2O.sub.3 with <4 μm particle size for Bi.sub.2O.sub.3 deposited on Al disks. A lower mass loss (0.03% to 0.4%) was recorded when target coatings on Ti substrates were heat treated in air, at temperatures ranging from 600 to 800° C. and soak times of 2 h and 5 h. These results suggest that the target films with larger particle size are relatively stable upon heating in air.
(67) TABLE-US-00003 TABLE 3 Film Mass/Mass Loss Summary for Targets After Vacuum Thermal Cycling Bi.sub.2O Film Mass Sample particle Number Number of before firing Mass loss ID size of layers thermal cycles (mg) % Ti-1 80-200 nm 1 1x (vacuum) 77.1 0.79% Ti-2 <4 μm 1 1x (vacuum) 59.46 0.55% Ti-1 80-200 nm 1 5x (vacuum) 77.1 1.15% Ti-2 <4 μm 1 5x (vacuum) 59.46 0.85% Al-1 80-200 nm 3 1x (vacuum) 45.87 0% Al-2 <4 μm 3 1x (vacuum) 81.0 0.01% Al-3 80-200 nm 2 5x (vacuum) 30.5 1.67% Al-4 <4 μm 2 5x (vacuum) 73.9 1.18% Pellet-1 80-200 nm NA 1x (vacuum) 1341.3 0.1% Pellet-2 <4 μm NA 1x (vacuum) 1656.3 0.11%
Film Thickness and Morphology—
(68) Establishing a Bi.sub.2O.sub.3 deposition procedure that generates a uniform film with a controlled thickness has been demonstrated. Thickness was controlled by using a single tape during doctor blading for repeated depositions. Thickness of a few films was estimated from measurements using a Dektak 3030 stylus profilometer. Table 4 lists the film processing parameters, the measured mass and thickness estimated from profilometry and the area density for 303SS disks coated using spin coating method. Ti sheets and Al disks were coated using doctor blading technique. More mass could be deposited with increasing thickness by doctor blading technique than by spin coating. Film thickness was also estimated by SEM analysis. Samples deposited and fast fired at 600° C. in a muffle furnace were investigated. SEM analysis was performed at an angle of 44.6° with the film thickness extracted geometrically. The thickness measurement from SEM agrees with the profilometry measurements.
(69) TABLE-US-00004 TABLE 4 Processing Conditions, Mass, Density and Thickness of Bi.sub.2O.sub.3 Films Coating Film thickness Film Mass Area Density Sample ID method Layers (μm) (mg) (mg/cm.sup.2) SS-1 Spin 3 5.03 17.37 4.46 SS-2 Spin 3 4.79 16.53 4.25 SS-3 Spin 3 4.55 15.7 4.03 Ti-1 Doctor 1 59.5 92.00 16.30 blade Ti-2 Doctor 1 32.19 77.4 17.19 blade Ti-3 Doctor 1 30.77 73.9 16.42 blade Al-1 Doctor 2 37.62 40.4 20.09 blade Al-2 Doctor 2 35.88 38.5 19.16 blade Al-3 Doctor 3 42.56 45.7 22.73 blade
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(71) To identify any obvious contamination issues, the unground surface of the samples was examined using energy dispersive X-ray spectroscopy (EDS). The spectrum is shown in
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(73) The SEM micrographs of porous Bi.sub.2O.sub.3 pellets in
(74) The SEM micrographs of the nanoscale Bi.sub.2O.sub.3 deposited on Ti sheet are shown in
(75) SEM analysis was also performed on the Bi.sub.2O.sub.3 with <4-micron particle size on Ti sheets. The micrographs are shown in
(76) XRD Analysis To understand the phase transformations with change in temperature and identify the phase of the starting materials, X-ray Diffraction (XRD) analysis was performed on the two grades of Bi.sub.2O.sub.3 powders of different size specifications as well as on the Bi.sub.2O.sub.3 film on Ti substrate processed at 800° C. for 30 minutes. In addition, both room temperature (RT) XRD and high temperature XRD was carried out on fired Bi.sub.2O.sub.3 films (using particle size 80-200 nm) that were deposited and fired at 600° C. for 30 minutes. The samples were heated at a rate of 5° C./min, held at targeted temperatures for 15 minutes, and then heated to the next higher temperature.
(77) The nanoscale Bi.sub.2O.sub.3 powder (80-200 nm) was predominantly a tetragonal phase that typically does not exist at RT. It was presumed to be made by a special process, either rapid or slow cooling to stabilize this phase. The micron sized Bi.sub.2O.sub.3 powder was monoclinic (
(78) Further, initial processing of the nanoscale Bi.sub.2O.sub.3 powders into a film at 800° C. and cooling to room temperature, resulted in a cubic phase. From the phase diagram of Bi.sub.2O.sub.3, (“Improved carrier mobility and bandgap tuning of zinc doped bismuth oxide”, https://www.researchgate.net/publication/269287084_Improved_carrier_mobility_and_bandgap_tuning_of_zinc_doped_bismuth_oxide. Accessed December 2019) it can be concluded that if the starting material is monoclinic phase, by varying heating and cooling rates intermediate phases can be avoided and the material goes from monoclinic at room temperature to cubic phase at 729° C. Therefore, the monoclinic Bi.sub.2O.sub.3 powders with different particle sizes was preferred to avoid multiple phase transformations and any resulting crystal lattice volume expansion/contraction issues that could impact target robustness.
(79) DSC Analysis—The onset of endothermic changes of different grades of the Bi.sub.2O.sub.3 starting material was determined by DSC. Thermal scans were performed from 20° C. to 550° C. at a rate of 5° C. per minute to identify the occurrence of any phase transformations. About 5-15 mg of sample was placed in an aluminum pan and sealed. The sample pan was heated against an empty pan as a reference.
(80) Evaluating Bismuth Oxide Targets with Lithium-6 Beam at ATLAS
(81) A total of four targets supported on 303SS were delivered to Argonne for beam line tests. In order to accommodate the testing, substrates as described herein were designed and fabricated for compatibility with the beamline chamber. For the Li beam experiments the target (substrate) was ⅞ “diameter and ¼” thick disks with 6 holes in the back to support tungsten rods as a sample holder. The four target samples delivered to Argonne had a density for the Bi.sub.2O.sub.3 films ranging from 4.03-4.46 mg/cm.sup.2.
(82) A total of three runs were conducted to evaluate Bi.sub.2O.sub.3 targets with .sup.6Li beam at ATLAS. All the runs were performed using 49 MeV .sup.6Li beam on Bi.sub.2O.sub.3 targets on ¼″ thick 303SS backings. The targets were placed within in a neutron shielded vacuum container (chamber) 104 separated from the beamline vacuum by a 25-micron thick Ti window 102 as shown in
(83) The heater (not shown) and targets 106 were mounted in a 4″ optical density (OD) Pyrex glass tube with 6″ OD ConFlat flanges at each end (
(84) A series of 3 heat cycle tests of the Bi.sub.2O.sub.3 targets were conducted. In a first run, the target was irradiated for a short time with the .sup.6Li beam at low current (2.7 pnA and 12 pnA) and at 19 pnA to produce .sup.211Rn in the Bi.sub.2O.sub.3 target.
(85) The yields of the .sup.61Cu gamma and the .sup.211Rn 674 keV gamma vs time and temperature are shown in
(86) To determine the magnitude of this reduction effect, a second thermal cycling of a Bi.sub.2O.sub.3 target on a SS backing was carried out without the beam, but with a Pyrex plate mounted near the bismuth oxide target. This confirmed that in fact bismuth metal was released from the target at about 500° C. However, the process was apparently self-limiting; i.e., as the iron oxide layer built up, the reducing reaction ceased since metallic iron was no longer in contact with the Bi.sub.2O.sub.3.
(87) To confirm this hypothesis a second thermal cycle with the .sup.6Li beam was carried out. The procedure during the second beam run comprising 3 beam irradiations like the first procedure described above. Beam currents were 2 pnA, 12 pnA and 19 pnA for the three irradiations. The first irradiation was followed by a thermal cycle up to 700° C. with results similar to those of the first run. Then to determine how much bismuth had left the target due to the reduction reaction of the iron on the oxide, a second irradiation was done. The result was that the yield from the second irradiation was consistent with no bismuth being lost from the target even though there was obvious coating of the glass tube with bismuth. The yield versus time and temperature of the .sup.211Rn gamma rays was very similar in the second thermal cycle as in the first thermal cycle of this second run with the .sup.6Li beam, and both of these were similar to the corresponding curves for the first thermal cycle with the beam. As shown in
(88) Further, a quick HSC calculation on the reaction of a metal M with Bi.sub.2O.sub.3 to form M-oxide and Bi(g) was made. Some selected results for the equilibrium vapor pressure of Bi(g) (in torr) from the reaction of Bi.sub.2O.sub.3 with several metals at 500° C. are given below in Table 5. The vapor pressure of Bi(g) for the Fe+Bi.sub.2O.sub.3 system is quite high. This explains why Bi is vaporizing. At 500° C., vaporization of Bi decreases (in sequence) as the base metal (Ni, Cu, Pt, Ag, and Au) is changed.
(89) TABLE-US-00005 TABLE 5 Equilibrium Vapor Pressure from HSC Calculations T Base Metal Balanced reacting (° C.) P.sub.bi (torr) Fe 1.5Fe + 0.5Bi2O3 = 1.5 FeO + Bi(g) 500 4.8E+04 Ni 1.5Ni + 0.5Bi2O3 = 1.5NiO + Bi(g) 500 1.4E+00 Cu 3Cu + 0.5Bi2O3 = 1.5Cu2O + Bi(g) 500 2.7E−06 Ag 3Ag + 0.5Bi2O3 = 0.5Au2O3 + Bi(g) 500 1.4E−19 Au Au + 0.5Bi2O3 = 0.5Au2O3 + Bi(g) 500 1.7E−24 Pt 0.75Pt + 0.5Bi2O3 = 0.75PtO2 + Bi(g) 500 1.1E−17
(90) While delamination occurred under certain conditions, these results indicate that a robust target for the production of .sup.211At with a .sup.211Rn/.sup.211At generator can be produced when conditions are optimized. The methods and procedure do produce .sup.211Rn with continuous release and capture in either a charcoal trap or mineral oil and this procedure will effectively increase the useable half-life of .sup.211At from 7 hours to 14 hours.
(91) Evaluation of Bi.sub.2O.sub.3 Target in the Alpha Beam Production of .sup.211At
(92) Targets were developed for evaluation in the alpha beam (.sup.4He) line at the UPenn medical cyclotron facility. Bi.sub.2O.sub.3 coated Al disk targets were fabricated and delivered to the Division of Nuclear Medicine and Clinical Molecular Imaging, at the Perelman School of Medicine University of Pennsylvania to evaluate the performance of Bi.sub.2O.sub.3 targets in currently used methods to extract .sup.211At.
(93) Two irradiations were performed. Table 6 reports the comparison of production rate, thickness and density of Bi metal with Bi.sub.2O.sub.3 target after alpha beam testing. The weights of the targets were noted before and after irradiations. For Bi.sub.2O.sub.3 targets, oxygen in the targets resulted in co-production of Fluorine-18 (˜50% of activity at end of beam line). A lower production rate was expected due to lower density of Bi.sub.2O.sub.3 compared to elemental bismuth. However, these results are in good agreement with the calculated yields expected based the density of Bi.sub.2O.sub.3.
(94) TABLE-US-00006 TABLE 6 Summary of Alpha Beam Line Testing at UPenn Cyclotron Facility Target Material Bi (m) Bi.sub.2O.sub.3 Production Rate (MBq/μA * min) 11 7.7 Thickness (μm) 70 70 Weight (mg) 150 40 Density (mg/cm.sup.2) 70 19.9
(95) Although some discoloration of the targets was observed no loss of mass following irradiation was noted. While the production rate using the Bi.sub.2O.sub.3 target is reduced by ˜30% when compared to a conventional Bismuth target, the material density of the Bi.sub.2O.sub.3 target is 30% less than the Bismuth target so the reduced efficiency was not unexpected. Increasing the density of the Bi.sub.2O.sub.3 target will result in higher production rates.
(96) The results set forth above show: A scalable method of target deposition that is agnostic to substrate geometry. Targets deposited on different substrates (303SS, Al and Ti) remain robust when cycled 1× and 5× between RT and 600° C. in vacuum, or heated to 600, 650 or 800° C. in air on Ti and 303SS for 2 h or 5 h, with negligible mass loss. While Ti is a robust high temperature tolerant substrate, adhesion to the target can be optimized to reduce delamination caused by thermal cycling of processed films. Cohesive films lifted from the substrate surface in a few cases, while others remained adhered. Mechanical roughening of the substrate surface, interfacial oxide layer thickness and coefficient of thermal expansion match to the target, target mass, target area and thickness all play a role. Optimization of processing conditions will reduce delamination. The in-line heater configuration accommodated heating of the target up to 800° C. following .sup.6Li beam irradiation. Bi.sub.2O.sub.3 targets were subjected to .sup.6Li beam irradiation and sequential irradiation/heating trials with beam currents of 2.7 and 12 pnA respectively as well as exposing three targets to sequential irradiation/heating trials with beam currents of 2 pnA, 12 pnA and 19 pnA, respectively were successfully completed. .sup.211Rn release was demonstrated from the Bi.sub.2O.sub.3 targets at temperatures >600° C. in a first test and from 570 to 700° C. in a second test with .sup.211Rn release efficacy from the target determined to be between 60-80%. The target deposited on 303SS substrate remained robust in the low intensity beam line for two rapid heating/cooling cycles in high vacuum (1 e-6 torr). Bi.sub.2O.sub.3 target films deposited on Al disks exposed to Alpha beam irradiation at 90° incidence held up nicely in the beam line to produce 14 MBq.Math.h of .sup.211At when compared to 11 MBq.Math.h for a Bismuth target, an estimated 30% improvement. Co-production of .sup.18F was also noted from the .sup.16O in the target. Bi.sub.2O.sub.3 targets (pellets glued to Al disks) were evaluating with alpha beams with a normal incidence (90°) beam geometry. The initial irradiation was conducted on a test target using 1 uA beam current for a total of 6 minutes. The target was removed and inspected after 5 minutes. Elimination of bubbles and cracking believed to be due to rapid exposure of the porous pellet to room atmosphere following irradiation under high vacuum can be obtained by optimizing processing conditions.