Selectively designed hierarchical copper-cobalt oxysulfide nanoarchitectures for high-rate hybrid supercapacitors
11776766 · 2023-10-03
Assignee
Inventors
Cpc classification
H01G11/26
ELECTRICITY
C01P2002/72
CHEMISTRY; METALLURGY
C01G51/006
CHEMISTRY; METALLURGY
International classification
Abstract
The invention discloses a method of fabricating a copper-cobalt (Cu—Co) oxysulfide nanoarchitecture, the method comprising dissolving cobalt nitrate hexahydrate and copper nitrate in de-ionized (DI) water forming a growth solution, mixing disodium thiosulfate and urea to the formed growth solution, immersing a pre-cleaned Ni-foam substrate in the growth solution forming a total solution and transferring the total solution to a sealed glass bottle. The method further comprises heating the sealed glass bottle in an oil bath, thereby forming a flower-like morphology sample of copper-cobalt oxysulfide and cleaning and drying the formed sample of copper-cobalt oxysulfide. Also disclosed is a hybrid supercapacitor (HSC) comprising copper-cobalt (Cu—Co) oxysulfide nanosheets (NFs) on Ni foam as positive electrode; and copper-cobalt (Cu—Co) oxysulfide nanosheets (NFs) on porous carbon as negative electrode.
Claims
1. A method of fabricating a copper-cobalt (Cu—Co) oxysulfide nanoarchitecture, the method comprising the steps of: dissolving cobalt nitrate hexahydrate and copper nitrate in de-ionized (DI) water forming a growth solution; mixing disodium thiosulfate and urea to the formed growth solution; immersing a pre-cleaned Ni-foam substrate in the growth solution forming a total solution; and transferring the total solution to a sealed glass bottle.
2. The method of claim 1, further comprising the steps of: heating the sealed glass bottle in an oil bath, thereby forming a flower-like morphology sample of copper-cobalt oxysulfide; and cleaning and drying the formed sample of copper-cobalt oxysulfide.
3. The method of claim 2, wherein the formed sample of copper-cobalt oxysulfide is cleaned using de-ionized water and ethanol.
4. The method of claim 1, wherein 67 mM of cobalt nitrate hexahydrate and 33 mM of copper nitrate are dissolved in 50 ml of de-ionized (DI) water.
5. The method of claim 1, wherein 300 mM of disodium thiosulfate and 100 mM of urea is mixed into the formed growth solution.
6. The method of claim 1, wherein the Ni-foam substrate is pre-cleaned to eliminate oxide species on the Ni-foam substrate.
7. The method of claim 2, wherein the sealed glass bottle is heated at 70° C. for 3 hours.
8. The method of claim 2, wherein the formed sample of copper-cobalt oxysulfide is dried at 60° C. for 4 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The manner in which the above-recited features of the present invention is understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to embodiments, some of which are illustrated in the appended drawings. It is to be noted, however, that the appended drawings illustrate only typical embodiments of this invention and are therefore not to be considered limiting of its scope, for the invention may admit to other equally effective embodiments.
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(18) The foregoing and other objects, features and advantages of the present invention, as well as the invention itself, will be more fully understood from the following description of preferred embodiments, when read together with the accompanying drawings.
DETAILED DESCRIPTION OF THE DRAWINGS
(19) The present invention relates to the field of designing high-performance cathode materials and more particularly to designing hierarchical copper-cobalt oxysulfide nanoarchitectures for high-rate hybrid supercapacitors.
(20) The principles of the present invention and their advantages are best understood by referring to
(21) The present invention delas with a rational design of metal oxide-sulfide-based composite electrode materials with multi-functional nanoarchitectures, high electrochemical conductivity, and superior redox activity have attracted extensive attention in high-rate hybrid supercapacitors. Herein, the hierarchical binder-free copper-cobalt oxysulfide (Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y) nanoarchitectures with flower-like nanosheets and nanoplates are synthesized on Ni-foam for hybrid supercapacitors using a simple and low-cost wet chemical method. The Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs demonstrated a high specific capacity of 193 mAh/cm.sup.2 (443.9 μAh/cm.sup.2) at current density of 3 mA cm 2, with excellent cycling performance of 95% even after 3000 charge-discharge cycles. In addition, an aqueous hybrid device was assembled using prepared Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs as positive and porous carbon as negative electrode, which demonstrated benchmark for energy storage properties. Specifically, the assembled device exhibited a high energy density of 0.33 mWh/cm.sup.2 and a power density of 2.1 mW/cm.sup.2 with high-capacity retention (91% after 5000 cycles at 20 mA cm 2). In view of practical applicability, the assembled hybrid devices can be able to power up a small wind fan for a long duration. The proposed cost-effective single-step approach in designing high-performance cathode materials provides a strategy for the design and manufacture of other ternary metal oxysulfides for high-performance energy storage devices.
(22) The present invention focuses on a single-step approach of Cu—Co based oxysulfides without using any high-temperature assisted sulfurization process for hybrid supercapacitors. A simple, low-temperature synthesis of Cu—Co oxysulfide nanostructures on porous Ni-foam with different Cu—Co atomic ratios is disclosed. With the Cu—Co atomic ratio of 1:2, the obtained oxysulfide has a nanoflower-like morphology (Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs), while with 2:1 Cu—Co atomic ratio nanoplates (Cu.sub.0.67Co.sub.0.33O.sub.xS.sub.y-NPs) were obtained. Further, we investigated the electrochemical performance of these Cu—Co oxysulfides in hybrid supercapacitors. Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs outperforms Cu.sub.0.67Co.sub.0.33O.sub.xS.sub.y-NPs with improved electrochemical performance and cyclic stability.
(23) In accordance with another embodiment of the present invention, materials used for the present invention include cobalt nitrate hexahydrate (Co(NO.sub.3).sub.2.Math.6H.sub.2O), copper nitrate (Cu (NO.sub.3).sub.2), disodium thiosulfate (Na.sub.2S.sub.2O.sub.3), and urea (CON.sub.2H.sub.4). Porous carbon and Ni-foam was further purchased, and all the chemical used in this work were used as such without further purification.
(24) For the synthesis of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y, calculated amounts of Cobalt nitrate hexahydrate (67 mM) and Copper nitrate (33 mM) were dissolved in 50 ml of de-ionized (DI) water. Next, 300 mM of disodium thiosulfate and 100 mM of urea were mixed into the above-growth solution. Prior to synthesis, the Ni foams slices were cleaned with 1 M HCl followed by DI water five times to eliminate the oxide species on the Ni-foam substrate. The pre-cleaned substrate was immersed in the growth solution and the total solution was transferred into the glass bottle with a tightly sealed cap. The glass bottle was kept in an oil bath and slowly heated at 70° C. for 3 h. Afterward, the sample was cleaned with DI water, and ethanol thoroughly and followed by drying at 60° C. for 4 hours. the final mass loading on the Ni foam was 2.3 mg/cm.sup.2. For another set of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y, the same process was used as followed in the above with the calculated amounts of Cobalt nitrate hexahydrate (33 mM) and Copper nitrate (67 mM). The final mass loading of this sample was 2.4 mg/cm.sup.2. Further, these samples were used for characterization and finding the electrochemical properties.
(25) Structural properties of the synthesized powders were characterized by X-ray diffraction and Raman spectroscopy techniques. The XRD was operated in the 2θ=10-80° range with a Cu Kα (λ=0.15406 nm) radiation. The morphological properties of the spinel structured Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs and Cu.sub.0.67Co.sub.0.33O.sub.xS.sub.y-NPs were examined by the field-emission scanning electron microscope attached with energy-dispersive X-ray (EDS) spectroscopy. The microstructure of the Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs and Cu0.67Co0.33OxSy-NPs was studied by the high-resolution transmission electron spectroscopy (HR-TEM, JEM 200CX, JEOL, 200 kV). This was attached with energy-dispersive X-ray spectroscopy (EDS). The elemental composition and oxidation states of the Cu0.33Co0.67OxSy-NFs and Cu0.67Co0.33OxSy-NPs were evaluated using X-ray photoelectron spectroscopy (XPS, Thermo Multi-Lab 2000 System) with Al Kα radiation.
(26) In another embodiment of the present invention, the electrochemical characteristics of synthesized materials were tested using the BioLogic VMP3 electrochemical potentio-stat in a 3-electrodes configuration at normal temperature. Cyclic voltammetry (CV), galvanic charge-discharge (GCD), and electrochemical impedance spectroscopy (EIS) experiments were carried out in a 2 M KOH electrolyte. The Ag/AgCl, platinum wire, and the material grown on Ni foam were used as reference electrode, counter electrode, and working electrode, respectively. For negative electrode preparation, porous carbon material, conductive graphite, and PVdF binder with NMP solvent were mixed with a ratio of 8:1:1. The mixed slurry was coated on Ni foam. The coated Ni-foam samples were dried at 85° C. for 5 hours. In a 2-electrodes arrangement, a porous carbon material coated on Ni-foam worked as the negative electrode, while the synthesized material grown Ni-foam worked as the positive electrode with a piece of filter paper working as the separator in 2 M KOH electrolyte. The sandwich-type assembled asymmetric supercapacitors were effectively closed in a pouch-type bag for electrochemical testing with no leakage. For 3-electrodes configuration, specific capacity, and areal capacity were calculated from Equations 1 & 2. For the 2-electrodes arrangement, the areal capacitance, power density, and energy density of asymmetric supercapacitors were calculated using Equations 3 & 4.
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where, specific/areal capacity (Ah/g or Ah/cm2), specific/areal capacitance (F/g or F/cm2), discharge current (A), active area of the electrode (cm2), potential window (V), discharge time (s), energy density (Wh/kg), and power density (W/kg) is denoted as Q, C, i, a, ΔV, Δt, E, and P, respectively.
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xCU.sup.2++.sub.1-xCO.sup.2++S.sub.2O.sub.3.sup.2−+2H.sub.2O.fwdarw.[Cu.sub.xCo.sub.1—(S.sub.2O.sub.3)(H.sub.2O).sub.2] (5)
xCU.sup.2++.sub.1-xCO.sup.2++S.sub.2O.sub.3.sup.2−.fwdarw.[Cu.sub.xCo.sub.1—(S.sub.2O.sub.3).sub.2].sup.2− (6)
[Cu.sub.xCo.sub.1—(S.sub.2O.sub.3)(H.sub.2O).sub.2].fwdarw.Cu.sub.xCo.sub.1-xS+SO.sup.−4+2H.sup.++H.sub.2O (7)
[Cu.sub.xCo.sub.1—(S.sub.2O.sub.3).sub.2].sup.2−+6H.sub.2O.fwdarw.CuxCo.sub.1-xO.sub.xS.sub.y+3SO.sub.2.sup.−4+12H.sup.+ (8)
(29) The suffixes x and y in the O and S species are represented the mole fractions of the chemical reactants. The direct growth of NFs and NPs morphology on Ni-foam is schematically shown in
(30) The XRD patterns of both oxysulfide samples show the peaks related to Ni-foam, this may be due to the higher intensity of Ni-foam along with the amorphous nature of both samples (
(31) The overall XPS study reveals multiple oxidation states for Cu and Co, suggesting higher electrochemical redox behavior for the as prepared oxysulfides in HSCs. The electrochemical performance of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs and Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NPs was examined using a three-electrode cell in a 2 M KOH solution. The Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs and Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NPs in situ grown samples were used as working electrodes and electrochemical performance was compared to identify the suitable sample for further electrochemical testing.
Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y+4OH.sup.−.Math.Cu.sub.0.33O.sub.xS.sub.y(OH.sup.−).sub.2+Co.sub.0.67O.sub.xS.sub.y(OH.sup.−).sub.2+4e.sup.− (9)
(32) As seen in the comparative CV curves, Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs show a larger area under the CV curve and have higher redox peak current values compared to Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NPs (
(33) The higher discharge capacity of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs can be attributed to its flower-like morphology, as it provides a larger active catalytic surface area for the electrochemical redox reactions that takes place at the electrode-electrolyte interface. The three-dimension structure materials have drawn a lot of attention in their research and design because they offer enough space and active sites for the interactions of electrolyte ions during the electrochemical process. These processes of electron intercalation and deintercalation might be improved by the well-ordered 3D flower-like morphology with a high electroactive area. The 3D structure may lead to better electrochemical performances. Every sheet can take part in the electrochemical reaction because every sheet is in contact with the electrolyte, which confirms the free space between the adjacent sheets that make it possible for the easy diffusion of electrolyte. The electrode/electrolyte contact area could be increased by the 3D structure made of centrifugally self-assembled nanosheets, which could also facilitate the fast transport of electrons and ions. A 3D flower-like morphology can facilitate the high specific capacitance and good cycling performance, which are caused by the high specific surface area and self-assembled sheet structures that are advantageous for enhancing electrical conductivity and high structural stability throughout the charge-discharge process. In addition, the electronic conductivity of these materials was investigated by performing electrochemical impedance spectroscopy (EIS) measurements.
(34) The Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs sample shows the lower series and charge transfer resistances of (R.sub.s and R.sub.ct) 0.37Ω and 0.74Ω and the Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs sample shows the R.sub.s and R.sub.ct values of 1.61Ω and 1.1Ω. The Nyquist plots given in
(35) To determine the electrochemical charge storage performance of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs, GCD analysis was carried out at various current density values ranging from 3 to 30 mA cm.sup.−2.
(36) With the increasing scan rate, the peak currents were increased linearly. To validate these linear fits, the power law and the modified power-law are used. From
i=k.sub.1v+k.sub.2v.sup.1/2 (10)
And it can be changed into:
i/v.sup.1/2=k.sub.1v.sup.1/2+k.sub.2 (11)
(37) where “i” is the peak current in A, Iv” is the scan rate in V/s, and k1 and k2 are denoted as the variable parameters. From
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where m+=positive electrode mass, Q.sub.ac=capacity of positive material, m−=negative electrode mass, C−=capacity of negative material, and ΔV−=potential window of the negative electrode.
(39) The final mass of porous carbon on Ni-foam was adjusted after the charge balancing. The porous carbon negative electrode exhibits a rectangular CV curve, suggesting EDLC-type behavior in the potential window of 1.0-0 V. While the Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs sample shows clear redox peaks in the CV curves obtained between 0.15-0.45 V. Consequently, the optimal working voltage window of the fabricated HSC is likely around 0-1.45 V. To verify the above statement, the CV and GCD measurements were performed in the voltage windows of 0-1.0, 0-1.1, 0-1.2, 0-1.3, 0-1.4, and 0-1.45 V, at a scan rate of 30 mV s.sup.−1 and current density of 25 mA cm .sup.−2, respectively, as shown in
(40) The HSC retains 55.3% of its initial areal capacity value indicating good rate capability (
(41) The in-situ grown Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y flower-like nanosheets (NFs) and nanoplates (NPs) were synthesized by a simple wet-chemical method at relatively low temperature. Morphological analyses confirmed the morphologies of oxysulfides and their formation. The high-intense CV curves show good redox behavior, which designates the battery-type nature of the electrode materials and has high charge storage performance. The Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NFs sample showed remarkable performance of specific capacity of 443.9 μAh/cm.sup.2 at 3 mA cm.sup.−2 and capacity retention of 95% as compared to the Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y-NPs. Further, HSC device delivered 0.33 mWh/cm.sup.2 energy density and 2.1 mW/cm.sup.2 power density at 3 mA cm.sup.−2 current density with a 91% of capacity retention over 5000 cycles. The outstanding energy storage properties are an order of magnitude higher than the previously reported oxide/sulfide-based materials. The presented practical applications indicate the fabricated hybrid supercapacitor devices can be highly used for small-scale electronic applications. The low-temperature growth of multi-architectured Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y materials could be further extended for other metal oxysulfide nanostructures for high-performance energy storage devices.
(42) In accordance with the present invention, a new type of hybrid supercapacitor (HSC) is developed. The electrode materials with intrinsic synergistic properties should be selected to assist in the enhancement of energy storage performance in super-capacitor batteries. The advantages of low-temperature growth of Cu—Co oxysulfide nanostructures on porous Ni-foam with optimal Cu—Co atomic ratios includes being low-cost, easy synthesis process, timesaving, in-situ, and environmentally friendly, in addition to the morphological diversity of nanoflower-like morphology for Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y and nanoplates for Cu.sub.0.67Co.sub.0.33O.sub.xS.sub.y. Further, the well-ordered 3D flower-like morphology with a high electroactive area can improve the electron intercalation and deintercalation, easy and fast diffusion of ions, resulting high specific capacitance and good cycling performance is obtained.
(43) In an embodiment of the present invention, single-step and low-temperature metal oxysulfides are grown and used for hybrid supercapacitors. The fabricated HSC is found to exhibit excellent performance features such as higher charge and discharge time compared to other voltage windows (0-1.45V). Further, the area under the CV curves and the current density response increases along with the increase in scan rate. HSC delivered a maximum areal capacity of 462 μAh/cm.sup.2, and a maximum areal energy density of 0.33 mWh/cm.sup.2 at a power density of 2.1 W/cm.sup.2. The HSC device before charging and the performance after charging of HSC device by rotating the wind fan, indicating the supercapacitors have the potential in powered the electronic devices. The results of the proposed fabrication method include low-cost, direct, and low-temperature synthesis of nanoflower-like morphology of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y and high-rate hybrid supercapacitor performance of Cu.sub.0.33Co.sub.0.67O.sub.xS.sub.y nanoflowers for practical application.
(44) It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the inventions. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents. The disclosures and the description herein are intended to be illustrative and are not in any sense limiting the invention, defined in scope by the following claims.
(45) Many changes, modifications, variations and other uses and applications of the subject invention will become apparent to those skilled in the art after considering this specification and the accompanying drawings, which disclose the preferred embodiments thereof. All such changes, modifications, variations and other uses and applications, which do not depart from the spirit and scope of the invention, are deemed to be covered by the invention, which is to be limited only by the claims which follow.