Convertible fan engine
11754085 · 2023-09-12
Assignee
Inventors
Cpc classification
B60F5/00
PERFORMING OPERATIONS; TRANSPORTING
F04D29/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/526
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60F3/0007
PERFORMING OPERATIONS; TRANSPORTING
International classification
F04D29/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A convertible ducted fan engine having a shroud, a drive shaft connected to a mechanical fan, and a rotational drive motor configured to rotate the mechanical fan. An embodiment includes a linear drive motor configured to translate the drive shaft and mechanical fan in a direction parallel to a longitudinal axis of the shroud. The convertible ducted fan engine includes a fluid-propulsion configuration in which the mechanical fan rotates freely with respect to the shroud to produce thrust through fluid flow, and a drive-wheel configuration in which the shroud rotates about the rotational axis.
Claims
1. A fan engine, comprising: a mechanical fan in communication with a motor, the motor configured to cause the fan to rotate about a rotational axis, the mechanical fan having a plurality of blades concentrically arranged about the rotational axis; a shroud concentrically aligned with the mechanical fan about the rotational axis; a fluid-propulsion configuration in which the mechanical fan independently rotates with respect to the shroud to produce thrust through fluid flow; and a drive-wheel configuration in which the motor causes rotation of at least a portion of the shroud about the rotational axis.
2. The fan engine of claim 1, wherein the drive-wheel configuration includes at least one of the blades in the plurality of blades in direct or indirect mechanical communication with the shroud.
3. The fan engine of claim 1, wherein the motor further includes: a motor mount, a rotational body, and a drive shaft; the rotational body is rotationally secured to the motor mount, such that the rotational body can rotate relative to the motor mount; the drive shaft is secured to the rotational body and the mechanical fan, thereby enabling the rotational body, drive shaft, and mechanical fan to rotate simultaneously.
4. The fan engine of claim 3, wherein the drive-wheel configuration includes the shroud mechanically or electromagnetically engaged with at least the rotational body or the drive shaft, such that the shroud rotates simultaneously with the mechanical fan.
5. The fan engine of claim 3, further including: the motor mount fixedly secured in a non-rotational manner to a mounting arm; the mounting arm extending through a collar attached to the shroud, the mounting arm adapted to translate within the collar in a direction parallel to the rotational axis; the motor mount shaped to engage the collar when the mounting arm pulls the motor mount into contact with the collar, thereby preventing rotation of the shroud with respect to the motor mount; whereby translating the motor mount out of engagement with the collar allows the shroud to rotate with respect to the motor mount in the drive-wheel configuration.
6. The fan engine of claim 5, further including a member extending inwardly from the shroud to contact at least the mechanical fan, drive shaft, or rotating body when the fan engine is in the drive-wheel configuration.
7. The fan engine of claim 1, further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the rotational axis, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.
8. The fan engine of claim 1, further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the fan engine operates in the drive-wheel configuration.
9. A fan engine, comprising: a mechanical fan in communication with a motor via a drive shaft extending between the mechanical fan and the motor, the motor configured to rotate the drive shaft and fan about a rotational axis, wherein the mechanical fan has a plurality of blades concentrically arranged about the rotational axis; a shroud concentrically aligned with the mechanical fan about the rotational axis; a fluid-propulsion configuration in which the mechanical fan independently rotates with respect to the shroud to produce thrust through fluid flow; and a drive-wheel configuration in which at least a portion of the shroud is mechanically or electromagnetically engaged with at least the mechanical fan, a rotational body of the motor, or the drive shaft, such that at least the portion of the shroud rotates simultaneously with the mechanical fan.
10. The fan engine of claim 9, wherein the motor further includes the rotational body rotationally secured to a motor mount, such that the rotational body can rotate relative to the motor mount and the motor mount secured to a mounting arm.
11. The fan engine of claim 10, further including: the mounting arm extending through a collar attached to the shroud, the mounting arm adapted to translate within the collar in a direction parallel to the rotational axis; the motor mount shaped to engage the collar when the mounting arm pulls the motor mount into contact with the collar, thereby preventing rotation of the shroud with respect to the motor mount; whereby translating the motor mount out of engagement with the collar allows the shroud to rotate with respect to the motor mount in the drive-wheel configuration.
12. The fan engine of claim 9, further including a member extending inwardly from the shroud to contact at least the mechanical fan, drive shaft, or rotating body when the fan engine is in the drive-wheel configuration.
13. The fan engine of claim 9, further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the rotational axis, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.
14. The fan engine of claim 9, further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the fan engine operates in the drive-wheel configuration.
15. A fan engine, comprising: a mechanical fan in communication with a motor via a drive shaft extending between the mechanical fan and the motor, the motor configured to rotate the drive shaft and fan about a rotational axis, wherein the mechanical fan has a plurality of blades concentrically arranged about the rotational axis; a shroud concentrically aligned with the mechanical fan about the rotational axis, the shroud in mechanical communication with a concentrically aligned collar, wherein the collar is in mechanical communication with at least a portion of the motor; a fluid-propulsion configuration in which the mechanical fan independently rotates with respect to the shroud to produce thrust through fluid flow; and a drive-wheel configuration in which the shroud is mechanically or electromagnetically engaged with at least the mechanical fan, a rotational body of the motor, or the drive shaft, such that the shroud rotates simultaneously with the mechanical fan.
16. The fan engine of claim 15, wherein the motor further includes the rotational body rotationally secured to a motor mount, such that the rotational body can rotate relative to the motor mount and the motor mount secured to a mounting arm.
17. The fan engine of claim 16, further including: the mounting arm extending through the collar, the mounting arm adapted to translate within the collar in a direction parallel to the rotational axis; the motor mount shaped to engage the collar when the mounting arm pulls the motor mount into contact with the collar, thereby preventing rotation of the shroud with respect to the motor mount; whereby translating the motor mount out of engagement with the collar allows the shroud to rotate with respect to the motor mount in the drive-wheel configuration.
18. The fan engine of claim 15, further including a member extending inwardly from the shroud to contact at least the mechanical fan, drive shaft, or rotating body when the fan engine is in the drive-wheel configuration.
19. The fan engine of claim 15, further including a blade-contacting flange disposed on an internal surface of the shroud and extending a distance inwardly towards the rotational axis, the distance being greater than the difference between an outer diameter of the mechanical fan and an inner diameter of the shroud.
20. The fan engine of claim 15, further including a tread disposed on an outer surface of the shroud, thereby providing traction between a shroud-contacting surface and the shroud when the fan engine operates in the drive-wheel configuration.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a fuller understanding of the invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(21) In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings, which form a part thereof, and within which are shown by way of illustration specific embodiments by which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the invention.
Glossary of Claim Terms
(22) Drive-Wheel Configuration: is a configuration where the shroud is configured to rotate about the rotational axis.
(23) Fluid-Propulsion Configuration: is a configuration where the mechanical fan is configured to rotate about the rotational axis.
(24) Shroud: is a structure intended to at least partially surround the mechanical fan.
(25) Tread: is a material disposed on the external surface of the shroud that is intended to increase traction between the shroud and the shroud-contacting surface.
(26) The present invention includes a convertible ducted fan engine having a drive-wheel configuration and a fluid-propulsion configuration. The convertible ducted fan engine includes a shroud and a mechanical fan. In the drive-wheel configuration, the shroud is configured to rotate about the rotational axis. As a result, the shroud effectively becomes a rotating drive-wheel. In the fluid-propulsion configuration, the mechanical fan is free to rotate about the rotational axis, with respect to the shroud, to produce thrust as is typical with a propeller.
(27) Referring now to
(28) Internal surface 112 also includes blade-contacting flange 114 extending inwardly towards longitudinal axis 106. Blade-contacting flange 114 extends inwardly a distance that is greater than the difference between the inner diameter of shroud 102 and the outer diameter of mechanical fan 116. The outer diameter of mechanical fan 116 is established by distal free ends 118b of blades 118. As depicted in the exemplary embodiment, blade-contacting flange 114 is disposed proximate to fore end 102a of shroud 102. Blade-contacting flange 114, however, may be located anywhere along internal surface 112, such that blades 118 can contact blade-contacting flange 114 when mechanical fan 116 is moved into radial alignment with blade-contacting flange 114. In an embodiment, several blade-contacting flanges may be disposed on internal surface 112 to better secure mechanical fan 116 when the engine is in the drive-wheel configuration. An embodiment may include other methods known to a person of ordinary skill in the art to couple/decouple the fan and motor to achieve the two modes of operation.
(29) As mostly clearly depicted shown in
(30) As depicted in the exemplary embodiment shown in
(31) External surface 120 of shroud 102 includes an aerodynamic taper from fore end 102a to aft end 102b. The tapered shape reduces aerodynamic drag when the convertible ducted fan engine is operating as a fluid-propulsion engine. In an embodiment, the external surface 120 has a non-tapered shape to provide greater traction when the convertible ducted fan engine is operating as a drive-wheel. In an embodiment, external surface 120, includes tread for improving traction when the convertible ducted fan engine is operating as a drive-wheel. In addition, the tread may include longitudinal grooves to improve aerodynamic performance when the convertible ducted fan engine is operating as a fluid-propulsion engine. The tread may include any combination of grooves to improve traction and/or decrease aerodynamic drag.
(32) In an embodiment, external surface 120 of shroud 102 includes one or more bands/ribs of material wrapped around the outer surface of the shroud. For example, external surface 120 may be axially ribbed, which would improve traction and would have a minimal effect on airflow over the external surface of the shroud. Moreover, an embodiment includes a shroud that is easily removable for maintenance or replacement. Detachable collar(s) and corresponding supports allows the mechanical fan to easily exit the shroud for maintenance/replacement.
(33) In an embodiment, screens are added to the fore and/or aft ends of the shroud to reduce the possibility of large objects accumulating in the inner surface of the shroud. This, combined with a controlled process between configurations would minimize possibility of damage to the mechanical fan. This situation is far more critical to the airborne application as the waterborne application would naturally wash material from the internal surface of the shroud after transitioning to water.
(34) Mechanical fan 116 includes a plurality of blades 118 extending outwardly from drive shaft 105. The distal ends of each blade establish an outer diameter of the mechanical fan. As depicted in the exemplary embodiment shown in
(35) It should be noted that the blades are currently depicted in a simple rectangular shape. The blades however, may be angled, such that the width of the proximal end of each blade is angled with respect to the longitudinal axis of the drive shaft. In addition, or alternatively, the blades may include a corkscrew shape extending about the length of each blade.
(36) The exemplary embodiment shown in
(37) The rotation of drive shaft 105 is controlled via a rotational drive motor (not visible) disposed in motor housing 124. The rotational drive motor is adapted to rotate drive shaft 105 in both a clockwise and a counter-clockwise direction. The translation of drive shaft 105 along shroud shaft 104 is controlled via linear drive motor 126. Linear drive motor 126 enables the convertible ducted fan engine to translate between the fluid-propulsion configuration shown in
(38) Referring now to
(39) Referring now to
(40) Drive shaft 105 has a fixed length extending to blades 118. Thus, motor housing 124 is translated through translation collar 132 to bring blades 118 into and out of contact with blade-contacting flanges 114. Moreover, motor housing 124 is adapted to rotate with respect to translation collar 132. Translation collar 132 and/or motor housing 124 may include bearings, or other similar friction reducing objects, materials, and/or fluids, disposed between their respective contacting surfaces to reduce friction during both rotation and translation of motor housing 124 with respect to translation collar 132.
(41) The rotation of drive shaft 105 is controlled via a rotational drive motor (not shown) disposed in motor housing 124. The rotational drive motor is adapted to rotate drive shaft 105 in both a clockwise and a counter-clockwise direction. The translation of motor housing 124 within translation collar 132 is controlled via linear drive motor 126. Linear drive motor 126 enables the convertible ducted fan engine to translate between the fluid-propulsion configuration shown in
(42) As depicted in
(43) In an embodiment, as depicted in
(44) This embodiment also preferably includes clutch 146 disposed between the inner surface of collar 132 and the outer surface of motor housing 124. Clutch 146 is engaged to collar 132 and in turn shroud 102 when in the propulsion mode to prevent shroud 102 from rotating about axis 130 when blades 118 and their respective magnetic components 142 rotate with respect to coils 140 disposed within shroud 102. Clutch 146 is disengaged when the engine is operating in the wheel configuration to allow motor housing 124 to rotate within collar 132.
(45) Referring now to
(46) As depicted in
(47) The depicted embodiment includes the motor housing simply acting as a main body, incorporating the clutch mechanisms. The main body is divided into proximal body 142a and distal body 124b with clutch 144 residing therebetween. Proximal body 124a resides at least partially within collar 132 and clutch 146 resides therebetween. Clutches 144 and 146 may be any clutches known to a person of ordinary skill in the art including mechanical, electrical, and electromagnetic clutches. Clutches 144 and 146 are also connected to a power source that preferably resides on the body of the craft to which mounting arm 130 is attached.
(48) To operate as a propulsion engine, the clutches are adjusted to allow blades 118 to rotate within shroud 102 and shroud 102 is secured in a non-rotational state about axis 133. In operation as a propulsion engine, current is run through coils 140, which creates a magnetic field that drives magnetic components 142 on blades 118. Drive shaft 105 is fixedly secured to blades 118 and distal body 142b causing these components to rotate as a single body. Clutch 144 is disengaged allowing distal body 142b to rotate with respect to proximal body 142a. Clutch 146 is engaged to prevent rotation of collar 132, and in turn shroud 102, about proximal body 142a. Proximal body 142a is fixedly secured to mounting arm 130, so mounting arm 130, proximal body 142a, and shroud 102 do not rotate about axis 133, but blades 118 remain free to rotate within shroud 102 to produce thrust.
(49) To operate as a wheel, clutch 144 is engaged so that blades 118, drive shaft 105, distal body 142b, proximal body 142a, and mounting arm 130 are rotationally fixed with respect to each other and thus do not rotate about axis 133 since mounting arm 130 is secured to a craft as depicted in
(50) Referring now to
(51) While
(52) Referring now to
(53) In an embodiment, motor 115 is an electrical motor with motor mount 119 having the permanent magnets and rotational body 117 housing the electrical coils. It is considered, however, that the permanent magnets could be housed in the rotational body while the electrical coils are secured in the motor mount. It is also considered that certain embodiments may use other non-electrical motors, such as a conventional gas powered motor.
(54) The embodiment depicted in
(55) Distal end 132b of translation collar 132 includes motor mount engagement tabs 157, which are exemplarily shown as longitudinally extending teeth. Engagement tabs 157 are sized, shaped, and spaced to receive proximal end 119a of motor mount 119 and/or a mounting arm 130. Mounting arm 130, being slidably received by translation collar 132 and fixed to motor mount 119 via mounting plate 121, can pull motor mount 119 into engagement with translation collar 132 to prevent relative rotation between shroud 102 and motor mount 119.
(56) Similar to other embodiments, shroud 102 also includes blade-contacting flange 114 extending inwardly from internal surface 112 towards longitudinal axis 106. Blade-contacting flange 114 extends inwardly a distance that is greater than the difference between the inner diameter of shroud 102 and the outer diameter of mechanical fan 116. As a result, blades 118 will contact blade-contacting flange 114 when mechanical fan 116 is translated towards blade-contacting flange 114 to bring the engine into the drive-wheel configuration.
(57) As depicted in the exemplary embodiment, blade-contacting flange 114 is disposed proximate to fore end 102a of shroud 102. Blade-contacting flange 114, however, may be located anywhere along internal surface 112, such that blades 118 can contact blade-contacting flange 114 when mechanical fan 116 is moved into radial alignment with blade-contacting flange 114. In an embodiment, several blade-contacting flanges may be disposed on internal surface 112 to better secure mechanical fan 116 when the engine is in the drive-wheel configuration.
(58) Internal surface 112 of the exemplary embodiment is preferably generally cylindrical in shape. A uniform cylindrical shape allows mechanical fan 116 to freely transition between the fore and aft ends 102a, 102b of shroud 102. Or in other words, mechanical fan 116 can easily move (1) into radial/transversal alignment with blade-contacting flanges 114 as shown in
(59) As depicted in the exemplary embodiment shown in
(60) An embodiment may rely on two or more clutches rather than the blade-contacting tabs and the engagement of the mount and the translation collar. A first clutch resides between the translation collar and the mount and a second clutch resides between the shroud and the mechanical fan, drive shaft, or rotating body of the motor. In an embodiment, there is a fore located collar 108 similar to the one shown in
(61) Referring now to
(62) In an embodiment, a linear drive motor translates mounting arm 130 through translation collar 132 to bring blades 118 into and out of contact with blade-contacting flanges 114. Translation collar 132 and/or mounting arm 130 may include translation gear assemblies between their respective contacting surfaces to allows for the translation of mounting arm 130 through translation collar 132. The linear drive motor may be any linear drive mechanism known to a person of ordinary skill in the art, including but not limited to mechanical gears, motors, and electromagnetic mechanisms.
(63) As most clearly shown in
(64) Referring now to
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(66) Motor mount engagement tabs 157 can be translated between an engaged orientation shown in
(67) As most clearly shown in
(68) An embodiment may use any methods known to a person of ordinary skill in the art to convert the engine between (1) a propulsion configuration during which the mechanical fan rotates with respect to the shroud and (2) a drive-wheel configuration during which the shroud rotates. Achieving this functionality may accomplished through any singular or combined operation of mechanical (e.g. stops), electro-mechanical (e.g. actuated latches) or electrical (e.g. electromagnetic clutches or couplers) devices that facilitate both (1) the rotation of the shroud relative to the vehicle axle/body in the drive wheel configuration, and (2) the rotation of the fan relative to a stationary shroud in the fluid propulsion configuration.
(69) The advantages set forth above, and those made apparent from the foregoing description, are efficiently attained. Since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matters contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
(70) It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention that, as a matter of language, might be said to fall therebetween.