HIGH-OUTPUT ATMOSPHERIC WATER GENERATOR
20230277957 ยท 2023-09-07
Assignee
Inventors
Cpc classification
Y02A20/00
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D5/0051
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
An atmospheric water generator (AWG) may be used to extract water from ambient air. A compact screw compressor of the A WG may be used to compress refrigerant, a condenser of the A WG may be used to condense refrigerant, an expansion device, and an evaporator of the AWG may be used to transfer heat from ambient air to refrigerant, causing moisture in the air to condense. The condensed moisture may be collected in a water collection unit.
Claims
1. An apparatus comprising: an atmospheric water generator comprising: a compressor configured to compress refrigerant; a condenser configured condense the refrigerant to a liquid state; an expansion device configured to reduce pressure and temperature of the refrigerant; an evaporator configured to condense water from air by transferring heat from the air to the refrigerant; a subcooling system for absorbing heat from the atmospheric water generator; and a controller operable for controlling the atmospheric water generator and the subcooling system.
2. The apparatus of claim 1, wherein: the subcooling system comprises one or more direct expansion heat exchangers.
3. The apparatus of claim 1, wherein: the subcooling system comprises one or more heat rejection units.
4. The apparatus of claim 3, wherein: the one or more heat rejection units comprises one or more fans.
5. The apparatus of claim 4, wherein: airflow of the subcooling system is isolated from the evaporator of the atmospheric water generator.
6. The apparatus of claim 1, further comprising: a container configured to collect the water condensed by the evaporator.
7. The apparatus of claim 6, further comprising: a water treatment system; a pump for pumping water from the container and through the water treatment system; a water line for passaging water from the water treatment system to an output of the apparatus; and the controller further operable for controlling the pump.
8. The apparatus of claim 1, further comprising: a water treatment system for receiving water condensed by the evaporator.
9. The apparatus of claim 8, wherein: the water treatment system is operable to sterilize, filter, and mineralize the collected water.
10. The apparatus of claim 1, wherein: the compressor comprises an inlet coupled to an outlet of the evaporator and an outlet coupled to an inlet of the condenser; the expansion device comprises an inlet coupled to an outlet of the condenser; the evaporator comprises an inlet coupled to an outlet of the expansion device; and the subcooling system is coupled between the condenser outlet and the evaporator inlet.
11. The apparatus of claim 10, wherein: the compressor comprises a compact screw compressor; the condenser comprises microchannel coils; and the evaporator comprises microchannel coils.
12. An apparatus comprising: a first atmospheric water generator comprising: a first compressor configured to compress refrigerant; a first condenser configured to receive the refrigerant to a liquid state; a first expansion device configured to reduce pressure and temperature of the refrigerant; a first evaporator configured to condense water from air by transferring heat from the air to the refrigerant; a second atmospheric water generator comprising: a second compressor configured to compress refrigerant; a second condenser configured to receive the refrigerant to a liquid state; a second expansion device configured to reduce pressure and temperature of the refrigerant; a second evaporator configured to condense water from air by transferring heat from the air to the refrigerant; and a container configured to collect water condensed by the first evaporator and water condensed by the second evaporator.
13. The apparatus of claim 12, further comprising: a water treatment system to treat the collected water from the first evaporator and the second evaporator.
14. The apparatus of claim 13, wherein: the water treatment system is operable to sterilize, filter, and mineralize the collected water.
15. The apparatus of claim 12, further comprising: a controller operable for controlling the first atmospheric water generator and the second atmospheric water generator.
16. The apparatus of claim 12, wherein: a subcooling system for cooling both the first atmospheric water generator and the second atmospheric water generator.
17. The apparatus of claim 16, wherein the subcooling system comprises: a first expansion device associated with cooling the first atmospheric water generator; and a second expansion device associated with cooling the second atmospheric water generator.
18. The apparatus of claim 17, wherein the subcooling system further comprises: a compact screw compressor; and a single condenser.
19. The apparatus of claim 13, further comprising: a pump for pumping water through the water treatment system; and a controller operable for controlling the pump, the first atmospheric water generator, and the second atmospheric water generator.
20. A method comprising: providing the apparatus of claim 1; and operating the apparatus to produce water from the air.
21. A method comprising: providing the apparatus of claim 12; and operating the apparatus to produce water from the air.
22. A method comprising: providing an atmospheric water generator; providing a subcooling system; controlling a compressor and an expansion device of the atmospheric water generator and the subcooling system.
23. The method of claim 22, further comprising: collecting water condensed by the evaporator.
24. The method of claim 23, further comprising: sterilizing, filtering, and mineralizing the collected water.
25. The method of claim 23, further comprising: pumping water the collected water through a water treatment system; passing water from the water treatment system to an output of the atmospheric water generator; and the controlling further comprises controlling the pump.
26. A method comprising: providing a first atmospheric water generator; providing a second atmospheric water generator; and collecting water condensed from both the first atmospheric water generator and the second atmospheric water generator in a container.
27. The method of claim 26, further comprising: treating the collected water.
28. The method of claim 27, wherein: the treating comprises sterilizing, filtering, and mineralizing the collected water.
29. The method of claim 26, further comprising: providing a subcooling system; and cooling both the first atmospheric water generator and the second atmospheric water generator using the subcooling system.
30. The method of claim 29, wherein the subcooling system comprises: a first expansion device associated with cooling the first atmospheric water generator; and a second expansion device associated with cooling the second atmospheric water generator.
31. The method of claim 26, further comprising: pumping collected water through the water treatment system; and using a controller to control the pump, the first atmospheric water generator, and the second atmospheric water generator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] For a more complete understanding of the disclosed system and methods, reference is now made to the following descriptions taken in conjunction with the accompanying drawings.
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DETAILED DESCRIPTION
[0035] High-output atmospheric water generators may be used to generate a water supply by extracting moisture from ambient air. Refrigerant may be cycled through the AWG to cool air, causing water in the air to condense. Fans may move air through the AWG so that when air is cooled and water is extracted warm, moist, air may be brought in to replace the cool dry air for continued water extraction. High-output atmospheric water generators can produce in excess of 10,000 gallons of water a day.
[0036] An example atmospheric water generator 200, shown in
[0037] The superheated gaseous refrigerant may be received by a condenser 204 which may condense the refrigerant into a saturated or subcooled liquid. The condenser 204 may cool the refrigerant to cause it to condense into a liquid state. The condenser 204 may be a microchannel condenser coil, passing refrigerant through small channels to enable more efficient condensation of the refrigerant.
[0038] The subcooled liquid refrigerant may be passed from the condenser 204 to an expansion device 206. The expansion device 206 may further cool the refrigerant by reducing pressure on the refrigerant. The expansion device 206 may, for example, be an expansion valve or a capillary tube. The expansion device 206 may include one or more independent acting microcontrollers to control operation of the expansion device 206 and govern the rate and pressure at which refrigerant is passed to the evaporator 208. Due to the decreased pressure, the refrigerant output from the expansion device 206 may be a mixture of liquid and vapor.
[0039] The refrigerant may be passed from the expansion device 206 to the evaporator 208. Evaporator 208 may allow heat from air adjacent to evaporator 208 to be transferred to the refrigerant inside, thereby reducing the temperature of the air. The reduction of temperature of the air may cause water to condense. The evaporator may for example be a microchannel evaporator coil. Similar to microchannel condenser coils, microchannel evaporator coils pass refrigerant through small channels to enable more efficient heat transfer from the air to the refrigerant. The heat transfer from the air to the refrigerant may cause the remaining liquid refrigerant to vaporize. The vapor refrigerant may then be passed back to compressor 202 to continue the cycle.
[0040] Water condensed by the evaporator 208 may be collected in a water collection unit 210 for accumulation and pump feed. Water collection unit 210 may, for example, be made of stainless steel. Water treatment system 216 may include a bacteria control system, particulate filtration, and mineralization to purify water pumped from water collection unit 210. When water is needed, pump 214 may operate to transfer water from water collection unit 210 through the water treatment system 216. Pump 214 may, for example, be a food-safe, run-dry, self-priming, double diaphragm, water condensate pump. Water treatment system 216 may treat water so that the water is fit for human consumption. After passing through water treatment system 216, the water may pass through water line 222 to an output of the AWG 200. The water treatment system 216 may not be included, may be internal to each AWG module, or may be external with multiple AWG modules sharing a single water treatment system 216. For example, the water line 222 may be coupled to bulk use or a water treatment skid for drinking water.
[0041] Air may be moved through the AWG 200 using fan 220. Fan 220 may be a vane-axial fan. Although a single fan is shown, multiple fans may be used to move air through the AWG 200. For example, the fan 220 may move warm moist air into the unit through electrostatic air filter 218. The warm, moist air may then be channeled around evaporator 208 which may cool the air, causing moisture in the air to be condensed into water collection unit 210. Fan 220 may then move the cool dry air around the condenser, where the air may absorb heat from the refrigerant in the condenser, causing the refrigerant to condense more efficiently. The warmed air may then be expelled from the AWG 200 by fan 220. Airflow in the AWG 200 may be designed, using vane-axial fan 220, to produce partial airflow through a controlled portion of the AWG 200 around the evaporator 208 with a bypass stream allowing partial airflow bypassing the evaporator 208. The two partial streams may combine for full airflow cooling condenser 204 and expulsion from the AWG 200. The use of a bypass airstream can help to minimize water entrainment in air that is expelled from the AWG by the fan 220.
[0042] Motors of the AWG 200 may be controlled by controller 224. Controller 224 may include a variable frequency drive (VFD) or a plurality of VFDs. Controller 224 may control fan 220, expansion device 206, pump 214, and compact screw compressor 202. The use of variable frequency drives by controller 224 to drive components may allow the compressor 202, fan 220, and pump 214 to run continuously and ramp up/down in speed when started or stopped. Variable frequency drives can thus smooth power consumption and reduce overall peak power demand.
[0043] Variable frequency drives can also be manually adjusted to optimize motor speed for each component of the AWG 200. Controller 224 may include a programmable logic controller (PLC). The PLC may include a color touchscreen interface for programming operational sequencing of the AWG 200 including ramping functions for the motor drives, such as variable frequency drives, pumpdown sequences, and maintenance and tuning modes for the AWG 200. Controller 224 may monitor a variety of process variables of the AWG 200, such as coil face temperatures in the condenser 204 and evaporator 208. If controller 224 detects operation outside of predetermined operating ranges, such as predetermined temperature ranges, it may take action to safeguard equipment and personnel, such as by shutting down the AWG 200. Controller 224 may also connect to the internet to allow remote access and telemetry of the AWG 200 and to provide notifications regarding system status and maintenance. The controller 224 may also control a plurality of step-motor electric expansion valves (not shown) to control the flow of refrigerant in the system. For example, through the step-motor electric expansion valves, the controller 224 may control main operation of the AWG refrigerant circuit while allowing manual adjustment of the operation of speeds of the fan 220, compressor 202, and pump 214 to tune the system during startup or to trim control during operation. In some embodiments, fan 220 may be driven by a direct drive motor with speed control.
[0044] In some embodiments, two or more AWG refrigerant circuits may be coupled in parallel to increase water output. For example, an AWG circuit similar or identical to the AWG refrigerant circuit of
[0045] An AWG may be packaged as an AWG module for easy shipping and installation. An example AWG module 300 is shown in
[0046] The AWG module may be assembled at the operation site. An example assembled AWG module 400 is shown in
[0047] Microchannel condenser coils can enhance the efficiency and water production of an AWG. An example two-row series-flow microchannel condenser coil 500 is shown in
[0048] Microchannel evaporator coils can also enhance the efficiency and water production of an AWG. An example two-row parallel-fed microchannel evaporator coil 600 is shown in
[0049] An example perspective view 700 of a microchannel coil is shown in
[0050] A subcooling system may be used to further cool refrigerant of an AWG system, such as the AWG shown in
[0051] An example subcooling system 900 is shown in
[0052] A subcooling system may include one or more subcooling plate heat exchanges to facilitate exchange of heat between refrigerant of an AWG refrigerant circuit and refrigerant of the subcooling system. An example plate heat exchanger 1000 is shown in
[0053] An AWG may also include a heat rejection unit (HRU) to cool the subcooling system. For example, the HRU may include one or more microchannel coil condensers for condensing refrigerant and passing the heat from the refrigerant to ambient air. The air flow through the HRU may be isolated from the air flow of an AWG refrigerant circuit. An example HRU 1100 is shown in
[0054] An example perspective view of the HRU 1200 is shown in
[0055] An example method 1400 of extracting water from ambient air using an AWG is shown in
[0056] The schematic flow chart diagram of
[0057] Additionally, the format and symbols employed arc provided to explain the logical steps of the method and are understood not to limit the scope of the method. Although various arrow types and line types may be employed in the flow chart diagram, they are understood not to limit the scope of the corresponding method. Indeed, some arrows or other connectors may be used to indicate only the logical flow of the method. For instance, an arrow may indicate a waiting or monitoring period of unspecified duration between enumerated steps of the depicted method. Additionally, the order in which a particular method occurs may or may not strictly adhere to the order of the corresponding steps shown.
[0058] If implemented in firmware and/or software, functions described above may be stored as one or more instructions or code on a computer-readable medium. Examples include non-transitory computer-readable media encoded with a data structure and computer-readable media encoded with a computer program. Computer-readable media includes physical computer storage media. A storage medium may be any available medium that can be accessed by a computer. By way of example, and not limitation, such computer-readable media can comprise random access memory (RAM), read-only memory (ROM), electrically-erasable programmable read-only memory (EEPROM), compact disc read-only memory (CD-ROM) or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium that can be used to store desired program code in the form of instructions or data structures and that can be accessed by a computer. Disk and disc includes compact discs (CD), laser discs, optical discs, digital versatile discs (DVD), floppy disks and Blu-ray discs. Generally, disks reproduce data magnetically, and discs reproduce data optically. Combinations of the above should also be included within the scope of computer-readable media.
[0059] In addition to storage on computer readable medium, instructions and/or data may be provided as signals on transmission media included in a communication apparatus. For example, a communication apparatus may include a transceiver having signals indicative of instructions and data. The instructions and data are configured to cause one or more processors to implement the functions outlined in the claims.
[0060] Although the present disclosure and certain representative advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the present disclosure, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.