Mixer duct and process of operation
11752473 · 2023-09-12
Assignee
Inventors
Cpc classification
B01F2025/931
PERFORMING OPERATIONS; TRANSPORTING
B01F2025/919
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/2204
PERFORMING OPERATIONS; TRANSPORTING
B01F25/31331
PERFORMING OPERATIONS; TRANSPORTING
B01F25/43161
PERFORMING OPERATIONS; TRANSPORTING
B01F2025/916
PERFORMING OPERATIONS; TRANSPORTING
B01F25/3141
PERFORMING OPERATIONS; TRANSPORTING
B01F25/43163
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/305
PERFORMING OPERATIONS; TRANSPORTING
B01F25/4316
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01F25/31
PERFORMING OPERATIONS; TRANSPORTING
B01F25/431
PERFORMING OPERATIONS; TRANSPORTING
B01F25/313
PERFORMING OPERATIONS; TRANSPORTING
B01F25/314
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A mixer duct for mixing of a turbulent flow includes an inlet, an outlet in fluid communication with the inlet, and at least one static mixer element located between the inlet and the outlet. The at least one static mixer element includes at least two at least substantially coplanar plate-like segments spaced apart by a substantially longitudinal gap. Each segment is attached to a duct wall and comprises at least two free edges, with one free edge being a leading edge and the other free edge adjacent to the longitudinal gap. The at least two segments are inclined relative to a duct axis so that their leading edge is oriented up-stream in the mixer duct and substantially perpendicular to a direction of a main fluid flow.
Claims
1. A mixer duct for mixing of a turbulent flow, the mixer duct comprising: an inlet; an outlet in fluid communication with the inlet; and a static mixer element located between the inlet and the outlet, the static mixer element including two at least substantially coplanar plate-like segments meaning that the plate-like segments are inclined with each other with regard to a longitudinal plane of an outer duct wall by not more than 10°, with the static mixer element comprising exactly two at least substantially coplanar plate-like segments and no further segment in addition thereto, and with the two at least substantially coplanar plate-like segments being spaced apart by a substantially longitudinal gap, each segment attached to a duct wall and comprising at least two free edges, with one free edge being a leading edge and the other free edge adjacent to the longitudinal gap; the two segments inclined relative to a duct axis so that their leading edge is oriented up-stream in the mixer duct and substantially perpendicular to a direction of a main fluid flow, wherein the static mixer element is linearly spaced from any other static mixer element in the direction of the duct axis, if the mixer duct contains one or more further static mixer element.
2. The mixer duct of claim 1, the two segments further comprising a third free edge.
3. The mixer duct of claim 1, none of the two segments comprising at least a third free edge.
4. The mixer duct of claim 1, further comprising at least one side inlet located upstream of the static mixer element, the at least one side inlet configured for addition of an additive.
5. The mixer duct of claim 4, further comprising a deflection shield having a width, the deflection shield located substantially parallel to a side inlet axis and substantially perpendicular to the duct axis, the width being at least as great in magnitude as a side inlet diameter, the deflection shield located upstream from the side inlet, and the deflection shield embodied so as not to block a duct entrance of the side inlet and to simultaneously allow the additive to propagate into a central region of the mixer duct without being diverted by the main fluid flow through the mixer duct.
6. The mixer duct of claim 4, further comprising a splash plate located in a central region of the mixer duct, the splash plate oriented substantially parallel to the duct axis so as to not increase resistance of the main fluid flow through the mixer duct, and the splash plate simultaneously located substantially perpendicular to a side inlet axis and a splash plate cross-section overlaps a side inlet cross-section when viewed along the side inlet axis.
7. The mixer duct of claim 1, further comprising an additive injection tube having at least one injection tube outlet, wherein the additive injection tube is embodied for injecting an additive into the mixer duct upstream of the static mixer element in a region adjacent to at least one leading edge, wherein the at least one injection tube outlet is embodied so as to direct the additive to one or both leading edges.
8. The mixer duct of claim 1, the mixer duct comprising a plurality of static mixer elements, wherein the plurality of static mixer elements are progressively rotated by between about 70 to about 110 degrees relative to each other around the duct axis proceeding in a downstream direction.
9. The mixer duct of claim 1, the inlet being in fluid communication with a source of a liquid or gas flow, the source of the liquid or gas flow providing at least one of: (i) a flow of liquid or gas heating or cooling; (ii) a flow of a fluid and one or more additives; (iii) a flow of crude oil, crude oil grades, or other petrochemicals; or (iv) a flow of water.
10. The mixer duct of claim 1, the mixer duct forming an open channel, and the open channel contains an additional static mixer element, the static mixer elements not rotated relative to one another so that their cross-sections overlap when viewed along an open channel axis.
11. The mixer duct of claim 1, the mixer duct forming an open channel having a separating wall, the mixer duct further comprising an additive injection tube with at least a second injection tube outlet and the open channel comprising at least a second static mixer element located adjacent to the static mixer element.
12. A chemical plant, petrochemical plant, refinery or water treatment plant comprising the mixer duct and the source of claim 9.
13. The mixer duct of claim 1, wherein the inlet is in fluid communication with a source of a liquid or gas flow.
14. A water treatment plant comprising the mixer duct and the source of claim 13.
15. A process of mixing a main fluid in the mixer duct of claim 1 to homogenize a characteristic of the main fluid, the process comprising: feeding the main fluid to be homogenized to the inlet, removing a homogenized fluid from the outlet.
16. The process of claim 15, the homogenization of the characteristic of the main fluid comprising mixing the main fluid and an additive in the mixer duct to homogenize the composition of the main fluid and the additive, the process further comprising: feeding the additive to the mixer duct by means of a side inlet or an additive injection tube, mixing the additive into the main fluid within the mixing duct, removing a homogenised composition comprising the main fluid and additive from the outlet.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The embodiments of the invention will be explained in more detail hereinafter with reference to the drawings.
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DETAILED DESCRIPTION OF THE EMBODIMENTS
(14) As used in the specification and claims of this application, the following definitions, should be applied:
(15) “a”, “an”, and “the” as an antecedent may refer to either the singular or plural unless the context indicates otherwise.
(16) “Duct” as in “mixer duct” in the present application refers to any suitable duct for conveying a fluid which may contain one or more static mixer elements. Typical ducts may be closed ducts, such as a pipe having a substantially circular cross-section or a duct having other geometric cross-sections such as square or rectangular. Other suitable ducts for the present disclosure may be in the form of open channels such as those having a bottom and two substantially vertical side walls. The “diameter” in the present application refers to the hydraulic diameter (see for example, https://en.wikipedia.org/wiki/Hydraulic_diameter) for a non-circular duct.
(17) “Static mixer element” in the present application refers to a static mixer type based on at least two at least substantially coplanar plate-like segments, such as those disclosed in U.S. Pat. Nos. 4,758,098 and 4,019,719. These segments may be unattached to each other or partially attached, as in a substantially U-shaped static mixer element.
(18) “At least substantially coplanar plate-like segments” means in accordance with the present disclosure that the plate-like segments are inclined with each other with regard to the longitudinal plane of the outer duct wall by not more than 10°, preferably by not more than 5°, more preferably by not more than 2.5° and most preferably by not more than 1°.
(19) “Segments” in the present application refers to a substantially flat plate having at least two free edges. In one embodiment it is a flat plate.
(20) “Free edge” in the present application refers to an edge of the segment which is not attached to something, for example, is not attached to the mixer duct, in particular the mixer duct wall.
(21) “Leading edge” in the present application refers to a free edge, which is oriented substantially upstream, thus towards the source of the fluid flow. It is noted that the leading edge is not required to be to be one single straight edge, but it may be curved or rounded or comprise multiple partial edges, like the edge of a polyhedron. It is important that the majority of the leading edge is substantially perpendicular to the direction of fluid flow.
(22) “Leading edge substantially perpendicular to the direction of a main fluid flow” means in accordance with the present disclosure that the leading edges are inclined with regard to the plane being perpendicular to the direction of the longitudinal axis of the outer duct wall by not more than 20°, preferably by not more than 10°, more preferably by not more than 5° and most preferably by not more than 2°.
(23) Generally, “substantially perpendicular” means that the concerned part is inclined with regard to the respective plane, to which it is substantially perpendicular, by 70 to 110°, preferably by 80 to 100°, more preferably by 85 to 95° and most preferably by more than 88 to 92°.
(24) “Substantially parallel” means that one the concerned parts extends with a deviation of at most 20%, preferably of at most 10%, more preferably of at most 5% and most preferably of at most 2% parallel to the other part.
(25) “Central region of the duct” in the present application refers to the region of the duct located closer to the center of gravity of the duct than to a duct wall. In one embodiment it is the central core of the duct located within a distance of ½ of the radius for a circular duct or ¼ of the hydraulic diameter for a non-circular duct.
(26) “Longitudinal gap” in the present application refers to the open space between the at least two at least substantially coplanar plate-like segments. This open space or gap may or may not have a uniform width between the segments, and it may run the entire length of the segment for segments that are not attached to one another. Or it may be a partial length for two at least substantially coplanar plate-like segments that are partially attached to one another, for example, in the case of a substantially U-shaped static mixer element. “Substantially longitudinal gap” means in this connection that the length of the gap is longer than the width of the gap. If the length of the gap is not equal over the width of the gap and/or the width of the gap is not equal over the length of the gap, then the average length of the gap is longer than the average width of the gap.
(27) “Side inlet” in the present application refers to an inlet through the wall of the duct, for example, for feeding of a fluid such as an additive. The cross-section of the side inlet is not specifically limited but it will be often substantially circular as in the case of a pipe for feeding a fluid via the side inlet.
(28) “Additive injection tube” in the present application refers to a tube of circular or other cross-section for adding a fluid such as an additive into an interior portion of the mixer duct. In some embodiments it will be in the form of a sparger. In some embodiments it may have more than one outlet into the mixer duct in order to improve the pre-distribution of the additive as it enters the mixer duct.
(29) Numerical values in the present application relate to average values. Furthermore, unless indicated to the contrary, the numerical values should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values that differ from the stated value by less than the experimental error of the conventional measurement technique of the type described in the present application to determine the value.
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(31) In this figure, it is shown that a main fluid 20 enters the mixer duct 1 by means of mixer duct inlet 10 and flows through the mixer duct in the direction of the main fluid flow 30, which is generally parallel to the mixer duct axis 2. The main fluid flow 30 next encounters a static mixer element 50 which comprises at least two coplanar plate-like segments 70. The segments 70 have a substantially longitudinal gap 80 between them, and each segment 70 is attached to the mixer duct wall 5 and comprises at least two free edges 72, 72′. One free edge 72 is the leading edge 74 and the other free edge 72′ is adjacent to the longitudinal gap 80. It is shown that the two segments 70, 70′ are inclined relative to the duct axis 2 so that the leading edge 74 is oriented up-stream in the duct 1 and substantially perpendicular to the direction of a main fluid flow 30. It is noted that the segments 70 and 70′ of the static mixer element 50 in this embodiment both lack a third free edge 72″. After encountering the static mixer element 50, the homogenized main fluid 20′ propagates further through the mixer duct 1 and exits by means of mixer duct outlet 15.
(32) The segments 70 and 70′ in the present disclosure may be partially joined somewhat similarly as in the static mixer shown in
(33) The angle of inclination is typically preferably between about 20 and about 50 degrees, and generally the segments 70 and 70′ are substantially parallel to one another and thus have substantially the same angle of inclination relative to the duct axis 2. The length of the segments 70 and 70′ is typically between about ½ and twice the average width or diameter of the mixer duct 1. The shape of the segments 70 and 70′ is not specifically limited, and it may be semi-circular for substantially round mixer ducts 1, as shown in
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(37) It is noted that the segments 70 of the static mixer elements 50 and 50′ in this embodiment both have a third free edge 72″. Similar to the shape of the segments 70 and 70′ discussed in relation to
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(43) One skilled in the art will understand that besides multiple adjacent static mixers 50, 50′ and optionally 50″ etc. being distributed horizontally along the duct axis 2″, as for example in
(44) Suitable main fluids 20 in embodiments of the present invention are not specifically limited, and they may be in either liquid or gas form. Thus, in many embodiments, the mixer duct inlet 10 will be in fluid communication with a source of a liquid or gas flow. Typical applications of the mixer duct 1 include mixing of reactants in front of a chemical reactor, temperature homogenization of fluids after a source of heating or cooling, for the homogenization of fluids with additives, for example, in chemical plants. Thus, in some embodiments, the mixer duct inlet 10 will be in fluid communication with one or more sources of liquid and/or gas reactants, a source of liquid and/or gas heating or cooling, or a source(s) of a fluid and one or more additives. In some embodiments, the mixer duct 1 and these fluid sources will be part of a chemical plant comprising them. Other embodiments of the mixer duct 1 may find use in petrochemical refineries and plants for the admixture of various grades of crude oil or other petrochemicals in order to make a defined grade product. Thus, in some embodiments, the mixer duct inlet 10 will be in fluid communication with a source of crude oil and/or crude oil grades and/or other petrochemicals. In some embodiments, the mixer duct 1 and these various oil and petrochemical sources will be part of a petrochemical plant or refinery comprising them. Embodiments of both mixer duct 1 and open channel mixer duct 1″ may find application in water treatment, for example, for pH control and/or admixing of flocculants and/or biocides. Thus, in many embodiments the mixer duct inlet 10 of the mixer duct 1 or open channel mixer duct 1″ will be in fluid communication with a source of water, for example, waste or process water and optionally a source(s) of one or more additives. In some embodiments, the mixer duct 1 or open channel mixer duct 1″ and these water sources will be part of a water or waste water treatment plant comprising them.
(45) One skilled in the art will understand that the above discussed ducts 1 and 1″, their sources and plants will also apply to process or method embodiments and claims.
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(47) As is shown in
(48) While various embodiments have been set forth for the purpose of illustration, the foregoing descriptions should not be deemed to be a limitation on the scope herein. Accordingly, various modifications, adaptations, and alternatives can occur to one skilled in the art without departing from the spirit and scope herein.