Seal structure for gas turbine rotor blade
11753956 ยท 2023-09-12
Assignee
Inventors
- Yoshinori Soda (Tokyo, JP)
- Tsuyoshi TAKEMOTO (Tokyo, JP)
- Jun Tateishi (Tokyo, JP)
- Tomotake OGAWA (Tokyo, JP)
- Misato Mori (Tokyo, JP)
Cpc classification
F01D5/147
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/3007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/55
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05D2240/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D5/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A seal structure for a gas turbine blade including a shank including a first side surface, a second side surface, and a bottom surface located radially inward from a fin. The first side surface has a recess movably housing a wedge seal, and a slot on the bottom surface as an insertion opening for a spline seal. The second side surface has a slot on the bottom surface as the insertion opening. The recess has an inclined surface extending straight radially inward and away from the first side surface. The wedge seal includes a wedge portion including a first wedge surface to be opposed to the inclined surface and a second wedge surface to be opposed to the second side surface of the adjacent rotor blade to form a wedge together with the wedge surface, and a weight portion positioned radially inward in the recess from the wedge portion.
Claims
1. A seal structure for a gas turbine rotor blade, the seal structure comprising: first and second rotor blades arranged and adjacent to each other in a circumferential direction of a rotor shaft and extending in a radial direction of the rotor shaft, each of the first and second rotor blades including a blade body, a shank including a platform and a root portion, and a fin projecting forward of the blade body from the shank; and a wedge seal member and a spline seal member positioned between the first and second rotor blades, each shank including a first side surface, a second side surface, and a bottom surface located inward in the radial direction from the fin, the first side surface of the first blade including a recess extending in a direction from a front side to a rear side of the blade body, and a first slot extending in a direction from the platform to the root portion and open on the bottom surface, the second side surface of the second blade including a second slot extending in the direction from the platform to the root portion and open on the bottom surface, the recess of the first blade including an inclined surface extending straight inward in the radial direction and away from the first side surface, the wedge seal member being housed movably in the radial direction and the circumferential direction in the recess of the first rotor blade, the wedge seal member including a wedge portion and a weight portion integrated with the wedge portion, the weight portion being positioned radially inward of the wedge portion in the recess of the first rotor blade, the wedge portion including a first wedge surface and a second wedge surface, the first wedge surface being opposed to the inclined surface of the recess of the first rotor blade and the second wedge surface being opposed to the second side surface of the second rotor blade, the first wedge surface and the second wedge surface forming a top portion of the wedge, the first slot including a first receiving portion projecting forward from an inner surface of the first slot, the second slot including a second receiving portion projecting forward from an inner surface of the second slot, the first slot of the first rotor blade and the second slot of the second rotor blade forming an insertion opening for the spline seal member, and the first receiving portion of the first rotor blade and the second receiving portion of the second rotor blade are formed as part of an edge of the insertion opening to receive the spline seal member provided in the first slot of the first rotor blade and the second slot of the second rotor blade.
2. The seal structure according to claim 1, wherein: the first wedge surface is parallel to the inclined surface; and the second wedge surface is parallel to the second side surface of the second rotor blade.
3. The seal structure for a gas turbine rotor blade according to claim 2, wherein: the wedge seal member is elongated in a longitudinal direction of the wedge seal member; the wedge seal member has a projection projecting in a direction away from the wedge portion at at least one of ends of the wedge seal member in the longitudinal direction; the first side surface of the first blade has a housing groove connected with the recess to house the projection of the wedge seal member; and the housing groove has an inner surface for regulating rotation of the wedge seal member housed in the recess.
4. The seal structure according to claim 1, wherein a depth of the recess in the circumferential direction is set to a value such that the wedge seal member housed in the recess does not protrude from the first side surface of the first blade when the wedge seal member is inserted most deeply into the recess.
5. The seal structure according to claim 2, wherein a depth of the recess in the circumferential direction is set to a value such that the wedge seal member housed in the recess does not protrude from the first side surface of the first blade when the wedge seal member is inserted most deeply into the recess.
6. The seal structure according to claim 3, wherein a depth of the recess in the circumferential direction is set to a value such that the wedge seal member housed in the recess does not protrude from the first side surface of the first blade when the wedge seal member is inserted most deeply into the recess.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF THE EMBODIMENTS
(8) An embodiment of the present disclosure will be described below with reference to
(9)
(10) The respective rotor blades 10 are arranged along a rotor disk (not shown), serving as a rotor shaft, in a circumferential direction CD and extend in a radial direction RD of the rotor disk (not shown).
(11) Each of the rotor blades 10 includes a blade body 11, a shank 12, and a front fin (a fin) 13 protruding forward of the blade body 11 from the shank 12 (in the direction F in
(12) The blade body 11 has a pressure surface 11a and a suction surface 11b facing in the circumferential direction CD and extending from a platform 15 in the radial direction RD. A shroud (not shown) may be provided at a top end of the blade body 11 in the radial direction RD. The shape of the blade body 11 may be determined as appropriate and depending on the specifications of the turbine.
(13)
(14) As shown in
(15) The side surface 12a is provided with a shank pocket 12d as a hollow open in the circumferential direction CD. The side surface 12b is also provided with a shank pocket 12e in the same manner. These shank pockets 12d and 12e contribute to a reduction in weight of the rotor blade 10.
(16) Next, a sealed state obtained by the wedge seal member 20 is described below. As shown in
(17) The depth of the recess 17 in the circumferential direction CD is set to a value such that the wedge seal member 20 housed in the recess 17 does not protrude from the first side surface 12a (namely, from the shank 12). In particular, the greatest length of the wedge seal member 20 in the circumferential direction CD when inserted most deeply to the recess 17 is the same or shorter than the depth of the recess 17 in the circumferential direction CD. The contact of the wedge seal member 20 with the rotor blade is thus avoided when the rotor blade is attached to the rotor disk (not shown).
(18) As shown in
(19)
(20) The wedge seal member 20 includes the wedge portion 21 and a weight portion 22. The wedge portion 21 is formed into a wedge having a triangular cross section and includes the wedge surface (the first wedge surface) 21a to be opposed to the inclined surface 17a. The wedge surface 21a is parallel to the inclined surface 17a of the recess 17 and slidably brought into contact with the inclined surface 17a.
(21) The wedge portion 21 further includes another wedge surface (a second wedge surface) 21b. The wedge surface 21b is opposed to the second side surface 12b (refer to
(22) The weight portion 22 is integrated with the wedge portion 21 and positioned inward in the radial direction RD from the wedge portion 21 in the recess 17. More particularly, when the wedge seal member 20 is housed in the recess 17, at least a part of the wedge portion 21 including the top portion 21c is located between the inclined surface 17a and the side surface 12b, and the rest of the wedge portion 21 and the weight portion 22 are located inward in the radial direction RD from at least the part of the wedge portion 21. In the present embodiment, the weight portion 22 is positioned in the shank pocket 12d. The weight portion 22 has greater dimensions (size) and is heavier than the wedge portion 21. The weight portion 22 thus functions as a beam for reinforcing the wedge portion 21 and as a weight for applying centrifugal force acting outward in the radial direction RD to the wedge seal member 20.
(23) As shown in
(24) The weight portion 22 may have any cross section which fulfills the conditions with regard to the surface 22b described above. The cross section of the weight portion 22 may be similar to the cross section of the wedge portion 21, as shown in
(25) The wedge seal member 20 may include a projection 23 projecting in a direction away from the wedge portion 21 at least at one of both ends (right and left ends in
(26) The depth of the housing groove 18 from the side surface 12a in the circumferential direction CD is set to a value such that the wedge seal member 20 housed in the recess 17 does not protrude from the first side surface 12a (namely, from the shank 12), as in the case of the recess 17.
(27) As described above, the wedge seal member 20 is movably housed in the recess 17 having the inclined surface 17a. As shown in
(28)
(29) The centrifugal force is continuously applied to the wedge seal member 20 with the wedge surface 21a pressed against the inclined surface 17a during the rotation of the rotor blade 10, while the movement of the wedge seal member 20 is prevented by the inclined surface 17a and the side surface 12b. Since the centrifugal force causes reaction force from the inclined surface 17a toward the wedge surface 21a, the wedge seal member 20 is pressed against the side surface 12b. These pressure forces cause the wedge seal member 20 to adhere to the inclined surface 17a and the side surface 12b. Accordingly, the sealed state is ensured between the wedge seal member 20 and the inclined surface 17a and between the sedge seal member 20 and the side surface 12b. Since this sealed state is achieved by the surface contact, the sealing performance is improved as compared with a case of using a seal member exhibiting substantial line contact, such as a rod pin.
(30) According to the present embodiment, both the centrifugal force applied to the wedge portion 21 and the centrifugal force applied to the weight portion 22 are used for achieving the sealed state. It is known that centrifugal force is proportional to a mass of an object. The weight portion 22 is not required to come into contact with the inclined surface 17a, so as to be designed flexibly to have a wider range of dimensions (size) than the wedge portion 21 for achieving the sealed state. In view of such circumstances, the weight portion 22 according to the present embodiment has a greater size and mass than the wedge portion 21. The centrifugal force applied to the weight portion 22 is therefore greater than the centrifugal force applied to the wedge portion 21 and increases the pressure force of the wedge portion 21 against the inclined surface 17a and the side surface 12b accordingly. In other words, the weight portion 22 serves as an auxiliary member to increase the sealing performance
(31) The wedge seal member 20 is placed and completely housed in the recess 17 of the rotor blade 10. The wedge seal member 20 is held in the recess 17 with volatile grease. When the rotor blade 10 (10B) is attached next to the rotor blade 10 (10A) fixed to the rotor disk (not shown), the wedge seal member 20 attached to the rotor blade 10 (10A) is not brought into contact with the rotor blade 10 (10B). Accordingly, the efficiency of fixing the rotor blades to the rotor disk is improved.
(32)
(33)
(34)
(35) The four lines in the graph each indicate the amount of leakage when the dimensions of the gap between the two platforms vary without the gap sealed. The dashed and dotted line denotes a case on the presumption that the gap is set to a reference value. The dashed and double-dotted line, the broken line, and the solid line denote respectively a case on the presumption that the gap is set to be half of the reference value, a case on the presumption that the gap is set to be twice as large as the reference value, and a case on the presumption that the gap is set to be three times as large as the reference value.
(36) The comparison between the seal structure according to the present embodiment and the case indicated by the dashed and dotted line shows that the amount of leakage in the present embodiment is decreased to approximately a quarter of the amount of leakage in the case in which the gap is open, since the seal structure according to the present embodiment precisely seals the gap between the two platforms. The amount of leakage in the present embodiment is substantially the same as the amount of leakage in the first comparative example. The test revealed that the sealing performance of the present embodiment is equivalent to the sealing performance of the first comparative example presumed to exhibit the widest surface contact with the platforms.
(37) As compared with the second comparative example, the present embodiment can improve the sealing performance due to the surface contact. The test revealed that the seal member in surface contact with the both platforms can achieve sufficient sealing performance without extending over the respective platforms adjacent to each other across the gap between the two platforms.
(38) Next, a sealed state obtained by the spline seal member 30 is described below.
(39) As shown in
(40) As shown in
(41) The inner surface 40b projects forward around the bottom surface 12c to form a receiving portion (a claw portion) 41. The receiving portion 41 is a part of the edge of the insertion opening 42 and receives the spline seal member 30 inserted to the slot 40 so as to prevent the spline seal member 30 from falling off.
(42) As shown in
(43) As shown in
(44)
(45) The pressure inside the shank pockets 12d and 12e is normally lower than the pressure outside the shank pockets 12d and 12e during the operation of the turbine. The fuel gas flowing around the front fin 13 tends to flow into the shank pockets 12d and 12e through a gap between the side surface 12a and the side surface 12b. The spline seal member 30 blocks this gap. Since the pressure difference described above is caused between the front side and the rear side of the spline seal member 30, the spline seal member 30 adheres to the inner surface 40b, for example. Accordingly, a sealed state is ensured between the spline seal member 30 and the inner surface 40b of the slot 40. The sealed state is also ensured between the spline seal member 30 and the slot 43 in the same manner.
(46) The insertion opening 42 has a distinctive feature which is open on the bottom surface 12c. Namely, the insertion opening 42 is located inward in the radial direction RD from the front fin 13. The spline seal member 30 is therefore inserted to the slots 40 and 43 via the insertion opening 42 on the opposite side of the passage of the fuel gas with the platform 15 interposed between the slots and the passage. Since the insertion opening 42 does not face (is not open toward) the passage of the fuel gas, the insertion opening 42 has no influence on a flow of the fuel gas (a main flow between the rotor blades).
(47) The slots 40 and 43 are widened into a flaring state toward the insertion opening 42. The spline seal member 30 thus can be recognized visually from the insertion opening 42 after the spline seal member 30 is completely housed in the slots 40 and 43. Accordingly, appropriate attachment of the spline seal member 30 can be confirmed at the time of fixation of the rotor blades.
(48) According to the present disclosure, the wedge seal member 20 prevents the leakage of the fuel gas flowing in the radial direction RD, and the spline seal member 30 prevents the leakage of the fuel gas flowing from the front side to the rear side of the rotor blades 10. An excessive rise in temperature of the shank 12 and the root portion 16 of the rotor blade 10, the rotor disk, and other surrounding members is thus prevented. Accordingly, the amount of cooling gas supplied to these components can be reduced, so as to improve the fuel consumption (specific fuel consumption (SFC)) of the turbine engine.
(49) Since the wedge seal member 20 is only required to be attached to one of the two rotor blades 10 adjacent to each other when the rotor blades 10 are fixed to the rotor disk, damage to the rotor blades 10 caused by the wedge seal member 20 can be reduced, so as to improve the efficiency of fixation of the rotor blades 10. The present disclosure thus can provide the seal structure for a gas turbine rotor blade capable of both preventing the leakage of the fuel gas from the passage and improving the efficiency of fixation of the rotor blades. It should be understood that the present disclosure is not intended to be limited to the embodiment described above, and that the present disclosure is defined by the appended claims and covers all modifications, equivalents and alternatives falling within the scope of the appended claims.