Optimization of rotary filters relative to risk of clogging a facility for pumping water from a natural site
11752456 · 2023-09-12
Assignee
Inventors
- Anne-Laure Besnier-Amogu (Acheres, FR)
- Guy-Michel Cicero (Puteaux, FR)
- Arthur Torossian (Paris, FR)
- Elisabeth Duvillard-Becker (Lyons, FR)
- Antoine Belaud (Lyons, FR)
- Hugues Abel (Villeurbanne, FR)
Cpc classification
G01N15/0826
PHYSICS
C02F1/008
CHEMISTRY; METALLURGY
B01D33/804
PERFORMING OPERATIONS; TRANSPORTING
G01F23/00
PHYSICS
C02F2103/007
CHEMISTRY; METALLURGY
B01D33/04
PERFORMING OPERATIONS; TRANSPORTING
B01D33/50
PERFORMING OPERATIONS; TRANSPORTING
B01D33/073
PERFORMING OPERATIONS; TRANSPORTING
B01D2201/084
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D33/04
PERFORMING OPERATIONS; TRANSPORTING
B01D33/073
PERFORMING OPERATIONS; TRANSPORTING
B01D33/50
PERFORMING OPERATIONS; TRANSPORTING
Abstract
In the management of a facility pumping water from a natural environment containing impurities, the facility makes use of at least one rotary filter purifying the pumped water while some impurities at least partially clog the rotary filter. In particular, provision is made for estimating an evolution over time of a pressure loss caused by impurities clogging the rotary filter, based at least on data relating to the natural environment, dimensions of the rotary filter, and local measurements relating to at least one water level N.sub.amont upstream of the filter and to a flow rate of water Q.sub.aspiré drawn in downstream of the filter. Such an estimate of the evolution over time of the pressure loss makes it possible to anticipate possible risks of insufficient water supply to the pumping system (POM) downstream of the filter (FIL), or even to design filters (FIL) adapted to the needs of specific pumping facilities.
Claims
1. A method for managing a facility for pumping water originating from a natural environment containing impurities, a rotary filter used by the facility to purify the pumped water while at least some of the impurities are at least partially clogging the rotary filter, the method comprising: calculating an evolution over time of a pressure loss caused by the clogging of the rotary filter by the impurities, based at least on: data relating to the natural environment, dimensions of the rotary filter, and local measurements, relating to a water level N.sub.amont upstream of the rotary filter, and to a flow rate Q.sub.aspiré of water drawn in downstream of the rotary filter; and adjusting a variable rotation speed of the rotary filter to increase or decrease based on an estimated pressure loss determined from the evolution over time of the pressure loss, wherein the rotary filter comprises at least one cylinder that has a given radius R.sub.F, that is rotated about an axis of rotation having a height N.sub.axe relative to a given reference, and that has a given width L.sub.F defined parallel to the axis of rotation, wherein the pressure loss is defined by a difference between the water levels upstream N.sub.amont and downstream N.sub.aval of the rotary filter, and wherein the evolution over time of the pressure loss is determined by calculating an evolution over time of the water level downstream of the rotary filter, given by:
2. The method according to claim 1, wherein the flow rate Q.sub.filtre of water through the rotary filter is calculated at least as a function of the water level N.sub.amont upstream of the rotary filter determined relative to a same reference as the water level N.sub.aval downstream of the rotary filter, for:
3. The method according to claim 2, wherein the ratio ƒ.sub.1 is given by ƒ.sub.1=ƒ.sub.0(1−T.sub.c1), ƒ.sub.0 being a constant relating to the porosity of the rotary filter in a clean condition, and T.sub.c1 being a clogging level of the rotary filter at a current moment.
4. The method according to claim 2, wherein the rotary filter comprises a cross-wire sieve, and wherein the Reynolds number is given by:
5. The method according to claim 4, wherein the velocity of the water upstream of the rotary filter is calculated by:
6. The method according to claim 5, wherein ξ is a pressure loss coefficient of a submerged section of the rotary filter, given by an Idel'chik correlation adapted to a fine mesh, and is expressed by:
7. The method according to claim 1, wherein the evolution over time of the pressure loss is a function of a clogging level of the rotary filter at a current moment and of a time derivative of the clogging level, and wherein the method further comprises a step of solving at least one differential equation associated with the clogging level.
8. The method according to claim 7, wherein the rotary filter comprises one or more nozzles for washing at at least one given point of water jet impact on an internal periphery of the rotary filter, wherein the clogging level of the rotary filter is determined for three distinct types of filter portions: a first portion of the rotary filter, submerged in water and in contact with impurities on a contact surface area S.sub.0 corresponding to an entire submerged periphery of the rotary filter, with a first clogging level T.sub.c1; a second portion of the rotary filter, non-submerged and extending over a peripheral surface area extending at most to the impact from the washing nozzles, denoted S.sub.bal−S.sub.0, with S.sub.bal≤S.sub.αlav, and S.sub.αlav being a peripheral surface area of a non-submerged portion of the rotary filter extending to the impact from the nozzles, the second portion corresponding to a second clogging level T.sub.c2; and a third portion of the rotary filter, non-submerged and complementary to the second portion, defined by S.sub.max−S.sub.bal, and S.sub.max being a total peripheral surface area of the rotary filter, the third portion corresponding to a third clogging level T.sub.c3.
9. The method according to claim 8, wherein the first, second, and third clogging levels are linked by differential equations as follows:
10. The method according to claim 9, wherein, for a rotary filter of drum type and having the given radius R.sub.F, rotated about the axis of height N.sub.axe relative to the given reference, and of the given width L.sub.F defined parallel to the axis of rotation: the submerged surface area S.sub.0 is given by:
11. The method according to claim 9, wherein, for a rotary filter of chain filter type comprising an upper rotary cylinder and a lower rotary cylinder which are connected by a chain: the submerged surface area S.sub.0 is given by
12. The method according to claim 1, wherein the dimensions of the rotary filter are chosen as a function of the requirements of the facility in terms of the flow rate of drawn-in water, and in anticipation of clogging of the filter by impurities from the natural environment.
13. A device comprising a processing circuit configured for implementing the method according to claim 1.
14. A non-transitory computer-readable medium storing instructions of a computer program, said instructions configured to cause a processor to implement the method according to claim 1 when the instructions are executed by the processor.
15. The method according to claim 3, wherein the rotary filter comprises a cross-wire sieve, and wherein the Reynolds number is given by:
16. The method according to claim 1, wherein the variable rotation speed of the rotary filter is adjusted to increase based on a determination of an increase in the estimated pressure loss.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other features and advantages of the invention will be apparent from reading the following detailed description of some exemplary embodiments and from examining the appended drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) The invention presented in the exemplary embodiment below proposes to model the evolution of the pressure loss at a rotary filter (or the evolution of the water level downstream of a rotary filter), this pressure loss being generated by an influx of clogging agents.
(10) Different configurations for the operation of the filter and an analysis of the clogging kinetics for each configuration are proposed below.
(11) In the following, it is assumed that a rotary filter operates as presented below with reference to
(12) The water thus filtered inside the filter can be collected as illustrated in
(13) In addition, two types of rotary filter are distinguished below: A first type, cylindrical (round cross-section), of the drum filter type as illustrated in
(14) The parameters appearing in the two
(15) TABLE-US-00001 Parameter Unit Notation Filter width (parallel to the axis) M L.sub.F Filter radius (considered to be the M R.sub.F lower cylinder for the chain filter) Level of the axis of rotation of the filter M N.sub.axe (compared to a reference level in the pumping facility) Mesh size of the clean filter M a.sub.0 Wire diameter of the clean filter M δ.sub.0 Mesh porosity of the clean filter — f.sub.0 Radius of the upper cylinder M R.sub.Fsup (for chain filter) Level of the upper axis of M N.sub.Fsup rotation (for chain filter) Incline of the filtering surface relative Radians α.sub.F to the vertical (for chain filter) Position of washing nozzles: Degrees α.sub.lav
Table 1: Geometric Parameters of the Filter
(16) The last parameter of Table 1 above relating to the position of the washing nozzles is explained below with reference to
(17) The filter operating parameters are presented in the following Table 2.
(18) TABLE-US-00002 Parameter Unit Notation Upstream level m N.sub.amont Downstream level m N.sub.aval Flow rate drawn in by the pumping station m.sup.3/s Q.sub.asp Rotation speed of the filter for m/s V.sub.F each pressure lose threshold Pressure loss thresholds for m Dp triggering rotation speeds Washing efficiency — r.sub.lav
Table 2: Filter Operating Parameters
(19) Further defined are parameters characterizing the clogging agents: C, the concentration of clogging agents (kg/m.sup.3) P, the clogging capacity of the types of clogging agents studied. This parameter P is defined as the mass necessary to clog 1 m.sup.2 of surface. It can also be viewed as the weight of 1 m.sup.2 of uniformly distributed clogging agents. It is expressed in kg/m.sup.2.
(20) The clogging agent concentration data is linked to knowledge of local hydrobiology. It may for example be estimated based on the biomass removed at the pumping station during prior clogging events. These data may be derived from an observation and may be measured. They can thus characterize a parameter presented in the equations below.
(21) The principle of calculating the evolution of the pressure loss in the event of an influx of clogging agents is presented below.
(22) The evolution of the level downstream of the rotary filter is calculated in particular, which depends on: the type of filter and its operation, the water level upstream, the concentration of clogging agents, and the flow rate drawn in downstream.
(23) In addition, we adopt the hypothesis in which the concentration of clogging agents is uniformly distributed in the water column. This concentration may be constant or variable over time.
(24) We also adopt the hypothesis that all clogging agents which reach the filter are retained thereon.
(25) Next, it is advantageous to take into account transient phenomena in order to properly represent clogging dynamics: the flow rate through the filter is not necessarily equal to the drawn-in flow rate during clogging.
(26) At the initial time, a clean filter and a steady state are assumed so that initially the flow rate through the filter corresponds to the drawn-in flow rate. Then the variations of the main variables between times t and t+dt in three sequences are calculated with a system of coupled equations, as follows: First the evolution of the clogging level is calculated, The flow rate through the filter is determined from this as a function of the clogging level and the pressure loss, The evolution of the downstream level is then solved using the flow rate of the filter thus calculated and the drawn-in flow rate. This variation depends on the type of filter (drum filter or chain filter).
(27) The calculation notations are summarized in the table below.
(28) TABLE-US-00003 Parameter Unit Notation Total flow rate of the filter m.sup.3/s Q.sub.filtre Flow rate, non-submerged m.sup.3/s Q.sub.em Flow rate, submerged m.sup.3/s Q.sub.im Section of non-submerged filter m.sup.2 S.sub.em Section of submerged filter m.sup.2 S.sub.im Section of wet filter by N.sub.amont m.sup.2 S.sub.0 Maximum section of filter m.sup.2 S.sub.max Section of swept filter m.sup.2 S.sub.bal Mesh size of clogged filter m A Wire diameter of clogged filter m Δ Clogging level T.sub.c Mesh porosity of clogged filter F Velocity of fluid upstream of m/s V.sub.am the submerged section Pressure loss coefficient of the — C.sub.d non-submerged section Pressure loss coefficient of the — ξ submerged section For a drum filter, the sector radian A angle associated with a level N For a chain filter, the height associated m H.sub.N with a level N relative to the lower axis
Table 3: Calculation Variables
(29) The evolution of the clogging level is calculated as presented below.
(30) By definition, the clogging level Tc is the ratio of the volume of clogged fluid to the initial volume of fluid. Expressed differently, by denoting as f the porosity of a clogged filter represented as the ratio of the void volume for fluid to the total volume of the filter considered (more solid fluid), we have:
(31)
f.sub.0 being the porosity of the clean filter.
(32) The solid volume corresponds to the sum of the volumes of the clean filter and of the accumulated clogging, as follows:
(33)
(34) For a “two-dimensional” filter (grouping filters of the grille, drum filter or chain filter type), these volume ratios correspond to the ratios of the sections.
(35) The sections corresponding to the physical dimensions in which the filters are designed are therefore used below to describe the numerical models.
(36) We seek to compare in particular the clogged surface area and fluid surface area of the filter.
(37) The fluid section is given by:
S.sub.fluide=f.sub.0(S.sub.tot−S.sub.colm)
(38) The total clogged section is linked to the clogging level:
S.sub.colm=T.sub.cS.sub.tot
(39) Furthermore, the clogging agent is characterized by the “clogging capacity” denoted P and such that:
(40) M.sub.c=PS.sub.colm=T.sub.cPS.sub.tot, Mc being the mass of clogging agents (in kg) on the filter and associated with the clogged surface.
(41) The surface area of the drum filter or of the bottom of the chain filter in contact with clogging agents is defined according to the three cases of
(42) In
(43) S.sub.bal=S.sub.0+L.sub.FV.sub.Ft, therefore corresponding to a swept surface area greater than S.sub.0 but less than the total external surface area of the drum Smax. In
(44) We can more particularly consider three adjacent and complementary zones, relative to the swept surface area S.sub.bal in the first rotation(s) of the rotary filter (first revolution(s) of the filter, typically before the establishment of a steady state after several rotations): In the clogging S.sub.0 zone Z1, corresponding to a clogging level T.sub.c1, in the neutral zone Z2, corresponding to S.sub.bal-S.sub.0 before the washing nozzles, with S.sub.bal≤S.sub.αlav, corresponding to a clogging level T.sub.c2 (S.sub.αlav corresponding to the peripheral surface area extending to the impact of the washing nozzles and defined by the angle α.sub.lav), in the complementary zone Z3, S.sub.max-S.sub.bal (thus included in the area cleaned by the nozzles for S.sub.bal>S.sub.αlav), corresponding to a clogging level T.sub.c3.
(45) We define the masses exchanged between the zones, over the time interval dt: dM1, the mass entering from zone Z3 towards zone Z1 is:
dM1=PT.sub.c3L.sub.FV.sub.Fdt dM2, the mass leaving zone Z1 towards zone Z2 is:
dM2=PT.sub.c1L.sub.FV.sub.Fdt dM3, the mass leaving zone Z2 towards zone Z3 is:
dM3=PT.sub.c2L.sub.FV.sub.Fdt
(46) In zone Z1 (section S.sub.0), the mass balance over time dt is written:
dMentrant+dM1−dM2=PdS.sub.colm1 The mass entering the filter is:
dMentrant=CQ.sub.filtredt The clogged section in zone Z1 and its derivative are written:
S.sub.colm1T.sub.c1S.sub.0
dS.sub.colm1=S.sub.0dT.sub.c1
(47) We obtain a first relation:
(48)
(49) In zone Z2 (section S.sub.bal-S.sub.0) the mass balance over time dt is written:
dM2−dM3=PdS.sub.colm2 In this zone, the clogged section and its derivative are written:
(50)
(51) We obtain a second relation:
(52)
(53) More precisely, zone Z2 is defined in more detail as a function of the position of the impact of the jet from the nozzles, and the above relation is valid as long as S.sub.bal<S.sub.αlav
(54) On the other hand, for S.sub.bal≥S.sub.αlav, we have:
(55)
(56) In zone Z3 (section S.sub.max-S.sub.bal), for S.sub.bal≤S.sub.αlav, the clogging level is zero and we write:
(57)
dM3−dM1−dM.sub.sortt=PdS.sub.colm3 The mass (dM.sub.sortt) leaving the filter due to cleaning the zone Z3 is:
dM.sub.sortt=PT.sub.c2dS.sub.net=r.sub.lavPT.sub.c2L.sub.FV.sub.Fdt The clogged section in zone Z3 and its derivative are written:
(58)
(59) We obtain the third relation:
(60)
(61)
(62) Next, the flow rate through the filter can be calculated as follows. It is composed of a submerged flow rate and a non-submerged flow rate, the first being described by the Idel'chik equation, the second by a law established from tests in channels using a perforated plate of known porosity (according to internal studies of the Applicant):
Q.sub.filtre(t)=Q.sub.im(t)+Q.sub.em(t)
(63) The submerged flow rate Q.sub.im(t) can be calculated by an Idel'chik law as a function of the pressure loss.
(64) In the general case where the clogging level varies along the submerged upstream surface, the submerged flow rate is:
(65)
(66) The local velocity upstream of the section dS is calculated as a function of the pressure loss of the filter by:
(67)
(68) The coefficient ξ depends on the local clogging level in the section dS. If the clogging level is uniform over the submerged section, the coefficient ξ is uniform and we obtain:
(69)
the term S.sub.am ultimately only representing the previously calculated section S.sub.0.
(70) For the clogged mesh of the filter, the coefficient ξ is given by an Idel'chik correlation adapted to a fine mesh:
(71)
here in particular with f=f.sub.1=f.sub.0(1−T.sub.c1), f.sub.0 being a constant relating to the porosity of the clean filter, and T.sub.c1 the clogging level of the filter in the first zone Z1.
(72) The coefficient k.sub.Re depends on the Reynolds number Re calculated by:
(73)
with ν the kinematic viscosity of water (constant and equal to 0.000001 m.sup.2/s at 25° C.) and δ the diameter of the wire of the clogged mesh such that:
δ=α.sub.0+δ.sub.0−α.sub.0√{square root over (2T.sub.c)}
For Re<400: k.sub.Re=1+0.7e.sup.−0.0106 Re
For Re>400: k.sub.Re=1
(74) Here T.sub.c=T.sub.c1.
(75) For a drum filter, the upstream section is:
(76)
(77) For a chain filter, the upstream section is: if N.sub.amont>N.sub.axe
(78)
(79)
(80) The non-submerged flow rate is then calculated by a correlation established from tests in channels using a perforated plate of known porosity (based on internal results of the Applicant). According to these tests, the non-submerged flow rate is calculated as a function of the cross-sectional area for the passage of fluid (fS.sub.em) and of the pressure loss, by:
Q.sup.emC.sub.dƒS.sub.em√{square root over (2g(N.sub.amont−N.sub.αval))}
where the flow coefficient C.sub.d is dependent on:
(81)
for x<0.65: C.sub.d=−0.8x.sup.3+2.48x.sup.22.60x+1.51
for x>0.65: C.sub.d=0.6
(82) These values of Cd are thus calculated as a function of the parameter x as dependent on the pressure loss (N.sub.amont−N.sub.aval). These formulas were established by tests in channels conducted by the Applicant and it therefore has proved preferable to take account the two formulas depending on whether x>0.65 or x<0.65.
(83) For a drum filter, the section of the non-submerged filter is:
S.sub.em=L.sub.FR.sub.F(α.sub.Namont−α.sub.Naval)
(84)
whether for N.sub.amont or N=N.sub.aval
(85) For a chain filter, in the most frequent case where N.sub.axe<N.sub.aval and N.sub.amont<N.sub.Fsup, the section of the non-submerged filter is:
(86)
(87) In a chain filter, the washing nozzles are on the upper cylinder above level NFsup and the position of the jet impact is used in the calculations as for a drum filter, but with a slightly different formula.
(88) The evolution of the downstream level is then determined by solving the mass balance equation on the downstream volume:
(89)
(90) We denote as V.sub.f(N) the volume downstream of the filter associated with a level N.
(91) For a drum filter, this volume is equal to:
(92)
(93) with:
(94)
(95) Thus:
(96)
(97) For a chain filter, this volume depends on H.sub.N and α.sub.F:
(98)
(99) For N.sub.amont>N.sub.axe, this volume is
(100)
and we have:
(101)
(102) For N.sub.amont<N.sub.axe, the downstream volume and its derivative are calculated as for a drum filter.
(103) To summarize below, as illustrated in
(104) In step S1, characteristics specific to the pumping site are also taken into account: C, the concentration of clogging agents (kg/m.sup.3) in the water which can be measured at the pumping site (local hydrobiology), P, the clogging capacity of the type of clogging agents studied.
(105) Furthermore, in step S2, the following variables are also taken into account, which are liable to change over time and which constitute input parameters for the calculations carried out thereafter: V.sub.F(t), the rotation speed of the filter for each pressure loss threshold, Q.sub.asp(t), the flow rate drawn in by the pumping station in m.sup.3/s, N.sub.amont(t), the upstream level (in meters) relative to a reference in the pumping facility.
(106) In practice, a local measurement of the pressure loss is provided at different times by sensors for levels N.sub.amont and N.sub.aval. Based on this measurement, a drum filter is rotated at a lower or higher speed V.sub.F(t) depending on the periodically measured pressure loss.
(107) Indeed, the usual operation of a filter (drum or chain) is to rotate according to the pressure loss measured by sensors (measuring upstream and downstream levels). More particularly, the rotation speed V.sub.F is dependent on the exceeding of a pressure loss threshold value, after obtaining the abovementioned pressure loss measurement. Thus, the rotation speeds can be successively triggered as a function of the respective pressure loss thresholds Dp successively reached.
(108) In step S3, from this we deduce the following variables used in the calculations and specific to the data of the filters, as installed on site (case of a drum): The surface area S.sub.max=2×π×R.sub.F×L.sub.F The surface area S.sub.0=S.sub.Namont=R.sub.F×L.sub.F×α.sub.Namont The surface area
(109)
(110)
(111) Next, in the initialization step S4, initial conditions are determined at time t=0, at which time it is assumed that the filter is clean and that the flow rate is in a steady state, as follows:
(112)
(113) Then, in step S5, at each time increment (dt): the swept surface area S.sub.bal is calculated:
with S.sub.bal(t)=S.sub.0+L.sub.FV.sub.Ft and dS.sub.bal(t)=L.sub.FV.sub.Fdt for S.sub.bal<S.sub.max and otherwise (S.sub.bal=S.sub.max):
(114)
(115) In step S6, we can then posit the system with three differential equations over time, relating to the evolution of clogging levels, as seen above:
(116)
(117) In this equation system, the flow rate through the filter Q.sub.filtre is initially given by Q.sub.filtre(0)=Q.sub.asp(0) and it is this value Q.sub.asp(0) that it initially uses to calculate dT.sub.c1 at time t=0+dt, as well as dT.sub.c1, dT.sub.c2 and dT.sub.c3, and then from this to deduce new values of T.sub.c1, T.sub.c2 and T.sub.c3.
(118) Next, in step S7, the new flow rate through the filter is deduced as a function of the clogging rate T.sub.c1 and of the pressure loss, as follows, here by way of example in the most common embodiment where the filter is a rotary drum such that:
(119)
(120)
(121)
with δ=α.sub.0+δ.sub.0α.sub.0√{square root over (1−T.sub.c1)} and
(122)
(123) The value of the flow rate through the filter found in this manner Q.sub.filtre, can then be reinjected into the first equation
(124)
dt to determine dT.sub.c1 for the next time t+dt, as well as dT.sub.c1, dT.sub.c2 and dT.sub.c3, and from there, T.sub.c1, T.sub.c2 and T.sub.c3 again.
(125) Finally, the evolution over time of the downstream level as a function of the flow rate of the filter and the drawn-in flow rate can also be given in step S8 by:
(126)
(127) The invention can be used for: optimizing the operation of a rotary filtration system, for example by choosing the different pressure loss thresholds and the corresponding speeds, in order to anticipate future pressure losses and immediately determine the most appropriate speeds; simulating a past clogging event, in order to perfect the above equations, in particular but not exclusively the parameters specific to the site's hydrobiology (step S1 above); determining the ideal dimensions of rotary filters for new pumping facilities requiring a given maximum downstream flow, and taking into account the hydrobiology of the pumping site.
(128) The method of
(129) The advantages of this method are as follows: The estimate of the evolution in the pressure loss is quantitative, It depends on a specific site, It is inexpensive in terms of resources and computation time, It can be applied to pumping water for steam generators in electricity production, but more generally to any industry involving a station for pumping water from a natural environment (sea, lake or river) (chemical industry, or water treatment), or for the rotary filter design industry more generally.
(130) This method, as well as the above associated calculations, can be implemented by a computer program for which the general algorithm follows the flowchart presented above with reference to