Leaning vehicle
11753099 ยท 2023-09-12
Assignee
Inventors
Cpc classification
B62K11/04
PERFORMING OPERATIONS; TRANSPORTING
B62K19/16
PERFORMING OPERATIONS; TRANSPORTING
B62J50/21
PERFORMING OPERATIONS; TRANSPORTING
B62J3/14
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62J3/14
PERFORMING OPERATIONS; TRANSPORTING
B62J6/24
PERFORMING OPERATIONS; TRANSPORTING
B62K11/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
This leaning vehicle that turns in a leaning posture and has a leaning frame structure made of a material containing fiber-reinforced resin can achieve weight reduction and help reduce changes in ride quality. The vehicle includes a rear structure that leans to the left during a left turn and leans to the right during a right turn with respect to the left-right direction of the vehicle, and is made of a material containing carbon-fiber-reinforced resin, and a leaning frame structure damage notification unit that, when the rear structure receives an impact caused by a fall of the vehicle in the left direction or the right direction, and the impact damages a non-visible part of the rear structure, makes a notification of the damage.
Claims
1. A leaning vehicle turning in a leaning posture comprising: a leaning frame structure that, with respect to a left-right direction of the leaning vehicle, leans left during a left turn, and leans right during a right turn, and is made of a material containing fiber-reinforced resin; and a leaning frame structure damage notification unit that, when the leaning frame structure receives an impact caused by a fall of the leaning vehicle in a left direction or a right direction, in a case where the impact causes damage to a non-visible part of the leaning frame structure without damaging a part in a visible range of the leaning frame structure, makes a notification of the damage, wherein the leaning frame structure damage notification unit includes a leaning frame structure damage detection unit and an output unit, the leaning frame structure damage detection unit detects the damage caused to the non-visible part of the leaning frame structure without damaging the part in the visible range of the leaning frame structure, and the leaning frame structure damage detection unit includes an ultrasonic wave transmission device that transmits ultrasonic wave signals, an ultrasonic wave detection device that detects the ultrasonic wave signals, and a damage detection control unit, the damage detection control unit detecting changes in propagation response of ultrasonic wave signals propagating between two points in the leaning frame structure as viewed in the left-right direction and detecting damage in the non-visible part of the leaning frame structure, based on ultrasonic wave signals that have been output successively or regularly from the ultrasonic wave transmission device and are detected by the ultrasonic wave detection device, and the output unit making a notification of the damage that is detected by the damage detection control unit, or wherein the leaning frame structure damage notification unit includes a state changing portion, the state changing portion, when an inner part of the leaning frame structure receives the impact that causes the damage thereto, causes a predetermined changes in color, the state changing portion being a layer that is provided inside the leaning frame structure, and has a color different from a color of the fiber-reinforced resin, or a layer that is provided in inside the leaning frame structure, and changes its color when a force is applied to the inner part of the leaning frame structure, and the leaning frame structure damage notification unit makes a notification of the damage that has been caused in the inner part of the leaning frame structure without damaging the part in the visible range of the leaning frame structure, based on the predetermined change in color in the state changing portion.
2. The leaning vehicle according to claim 1, wherein the leaning frame structure damage notification unit includes a detection unit that directly, indirectly, or electrically detects the impact that is received by the leaning frame structure and causes the damage to the non-visible part of the leaning frame structure.
3. The leaning vehicle according to claim 2, wherein the detection unit directly detects the impact that is received by the leaning frame structure and causes the damage to the non-visible part of the leaning frame structure.
4. The leaning vehicle according to claim 2, wherein the detection unit indirectly detects the impact that is received by the leaning frame structure and causes the damage to the non-visible part without damaging a part in a visible range.
5. The leaning vehicle according to claim 1, wherein the fiber-reinforced resin is carbon-fiber-reinforced resin made by reinforcing resin with carbon fibers.
6. The leaning vehicle according to claim 2, wherein the fiber-reinforced resin is carbon-fiber-reinforced resin made by reinforcing resin with carbon fibers.
7. The leaning vehicle according to claim 3, wherein the fiber-reinforced resin is carbon-fiber-reinforced resin made by reinforcing resin with carbon fibers.
8. The leaning vehicle according to claim 4, wherein the fiber-reinforced resin is carbon-fiber-reinforced resin made by reinforcing resin with carbon fibers.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(19) With reference to the drawings, embodiments of the present teaching will be described below. Like components are denoted by like reference symbols or reference numerals throughout the drawings, and the description thereof will not be reiterated. The dimensions of the components in the drawings do not exactly represent the dimensions and dimensional ratios of the actual components.
(20) Hereinafter, Arrow F in the drawings indicates the front direction of the vehicle. Arrow U in the drawings indicates the upper direction of the vehicle. Arrow R in the drawings indicates the right direction of the vehicle. Arrow L in the drawings indicates the left direction of the vehicle. In addition, the front-rear and left-right directions denote the front-rear and left-right directions, respectively, as viewed by a rider driving the vehicle.
First Embodiment
(21) <Overall Construction>
(22)
(23) The vehicle body 2 supports various components, such as a body cover 5, handlebars 6, a seat 7, and a power unit 8. In this embodiment, the vehicle body 2 includes a frame 10, and a rear structure 20. In short, the vehicle body 2 is a structure including the frame 10 and the rear structure 20 (leaning frame structure), and supporting the various components of the vehicle 1. Note that the leaning frame structure is a structure functioning as a framework of the vehicle 1, and therefore includes not only bar-like frame members, but also monocoque structure members.
(24) The frame 10 includes a head pipe 11 and a main frame 12. The head pipe 11 is located on the front side of the vehicle 1, and rotatably supports a steering shaft 6a connected to the handlebars 6. The main frame 12 is connected to the head pipe 11 so as to extend from the head pipe 11 toward the rear of the vehicle. The main frame 12 supports the power unit 8 and some other components. The frame 10 is covered with the body cover 5.
(25) The frame 10 may be made of a metal material, or fiber-reinforced resin reinforced with fibers, such as carbon fibers. Also, the frame 10 can be made of any materials capable of functioning as a frame of the vehicle 1.
(26) The rear structure 20 has a so-called monocoque structure in which the load of the components supported by the rear structure 20 and the force applied to the rear structure 20 are borne by a wall portion 20a (see
(27)
(28) The rear structure 20 is made of a material containing carbon-fiber-reinforced resin made by reinforcing resin (e.g., epoxy resin, vinyl ester, phenolic resin, polyamide, polypropylene, polyphenylene sulfide, etc.) with carbon fibers. The carbon fibers may be woven or non-woven. In addition, the carbon fibers may be continuous fibers having a predetermined length (e.g., 1 mm) or longer, or discontinuous fibers. Both the continuous fibers and discontinuous fibers can be also used as the carbon fibers.
(29) The rear structure 20 is long in the front-rear direction of the vehicle. The rear structure 20 has a rear part and a front part with respect to the center thereof in the front-rear direction of the vehicle 1, and the dimension of the rear part in the left-right direction of the vehicle 1 is greater than the dimension of the front part in the left-right direction. Specifically, when the vehicle 1 is viewed from above, parts on the rear side of the rear structure 20 with respect to the center thereof in the front-rear direction of the vehicle 1 project the most in the left-right direction of the rear structure 20. Regarding the rear structure 20, the most projecting part in the left direction of the vehicle 1 is a left projecting portion 26, while the most projecting part in the right direction of the vehicle 1 is a right projecting portion 27.
(30) In more detail, the rear structure 20 has a main body 21 and connecting portions 22. When the main body 21 is viewed from its cross section taken by cutting the main body 21 in the left-right direction of the vehicle 1 (hereinafter, the cross-section is simply referred to as a cross-section in the left-right direction of the vehicle 1), the main body 21 has a closed cross-section enclosed by the wall portion 20a. As shown in
(31) The connecting portions 22 extend from the main body 21 in the downward direction of the vehicle 1. The connecting portions 22 are provided in a pair at lower parts of the main body 21, and are opposed to each other. The connecting portions 22 are integrally molded with the main body 21. The connecting portions 22 are connected to the frame 10.
(32) As shown in
(33) <Leaning Frame Structure Damage Notification Unit>
(34) As described above, the vehicle 1 leans to the left during a left turn and leans to the right during a right turn. If the vehicle 1 is not supported during a stop, the vehicle 1 falls over in the left direction or the right direction.
(35) Unlike four-wheeled vehicles, the vehicle 1, which is a leaning vehicle that turns in a leaning posture, has a lot of parts projecting in the right and left directions on the vehicle body 2. Consequently, the vehicle body 2 has many projections and depressions in the left and right directions. Therefore, when the vehicle 1 falls over in the left direction or the right direction, the parts making first contact with the ground or the like vary in accordance with the falling conditions.
(36) The vehicle 1 that falls over in the left direction or the right direction touches the ground or the like with its projecting part, of the vehicle body 2, that sticks out in the direction in which the vehicle 1 falls over. Therefore, the local impact on the projecting part when the vehicle 1 falls over in the left direction or the right direction is high.
(37) In this embodiment, the left projecting portion 26 and the right projecting portion 27 of the rear structure 20 project in the left direction and the right direction, respectively, and therefore the left projecting portion 26 or the right projecting portion 27 makes contact with the ground or the like when the vehicle 1 falls over in the left direction or the right direction. The impact caused by the contact may be sometimes directly applied to the rear structure 20.
(38) As described above, the rear structure 20 is made of a material containing carbon-fiber-reinforced resin made by reinforcing resin with carbon fibers. When the aforementioned impact is applied to the rear structure 20 made of the material containing carbon-fiber-reinforced resin, cases may exist where the outer surface (a part in a visible range) of the rear structure 20 does not suffer deformation and breakage. In such cases, however, an inner part (a non-visible part) of the rear structure 20 may be partly damaged. Note that the aforementioned damage includes chipping, cracking, denting, and splitting of the rear structure 20. The visible range denotes a range visually perceptible by a rider or the like from the outside of the vehicle 1. On the contrary, the non-visible range denotes the inner part of the member or a range visually imperceptible unless parts are detached.
(39) In this embodiment, the vehicle 1 includes a leaning frame structure damage notification unit 40 that detects damage in an inner part of the rear structure 20, and makes a notification of the damage. The leaning frame structure damage notification unit 40 includes a leaning frame structure damage detection unit 45 and an output unit 43. The leaning frame structure damage detection unit 45 includes a detection wire 41 (state changing portion), a broken-wire detection unit 42 (leaning frame structure damage detection control unit), and detection terminals 41a, 41b located at the opposite ends of the detection wire 41.
(40) The leaning frame structure damage notification unit 40 detects a break in the detection wire 41 by allowing the broken-wire detection unit 42 of the leaning frame structure damage detection unit 45 to detect a signal between the detection terminals 41a and 41b, and notifies the rider or the like of the detection result through the output unit 43.
(41) Specifically, a detection wire 41 is routed in an inner part of a wall portion making up the left projecting portion 26 of the rear structure 20, and a detection wire 41 is routed in an inner part of a wall portion making up the right projecting portion 27.
(42) However, the detection terminals 41a, 41b do not need to be placed in the rear structure 20 separately in the front-rear direction of the vehicle 1 as viewed in the left-right direction. Specifically speaking, if the detection wire 41 is a closed loop wire as will be described later, the detection terminals 41a, 41b may be placed on the same position in the front-rear direction of the vehicle 1 as viewed in the left-right direction. The detection terminals 41a, 41b may be placed in the rear structure 20 wherever they can detect damage of the rear structure 20.
(43) The detection wire 41 is formed in a closed loop such that predetermined signals flow between the detection terminals 41a and 41b. The detection wire 41 may be separate closed loops each placed in the left projecting portion 26 and the right projecting portion 27 of the rear structure 20, or may be a closed loop placed across the left projecting portion 26 and the right projecting portion 27. The detection wire 41 is electrically connected to the broken-wire detection unit 42 through the detection terminals 41a, 41b.
(44) The predetermined signals are used by the broken-wire detection unit 42 to detect the presence or absence of a break in the detection wire 41, which will be described later. The predetermined signals may be electrical signals that are exclusively used to detect the presence or absence of a break in the detection wire 41, or electrical signals that are used for other applications.
(45) The detection wire 41 has a tensile strength lower than that of the carbon-fiber-reinforced resin making up the rear structure 20, and breaks when the inner part of the rear structure 20 is damaged by an impact. The detection wire 41 may be anything, such as a metal electric wire and an optical fiber, that is capable of transmitting the predetermined signals.
(46) Such a detection wire 41 breaks when the inner part of the rear structure 20 is damaged by an impact caused by a fall of the vehicle 1 in the left direction or the right direction. As a result, the predetermined signal that is supposed to be flowing through the detection wire 41 between the detection terminals 41a and 41b does not flow through the detection wire 41.
(47) The broken-wire detection unit 42 outputs the predetermined signals to the detection terminal 41a situated at one end of the detection wire 41, and detects the predetermined signals flowing in the detection terminal 41b situated at the other end of the detection wire 41. When the broken-wire detection unit 42 does not detect the predetermined signals from the detection terminal 41b even after it has output the predetermined signals to the detection terminal 41a, the broken-wire detection unit 42 generates a damage detection signal and outputs the signal. Thus, the broken-wire detection unit 42 detects a break in the detection wire 41 between two points (detection terminals 41a, 41b) in the rear structure 20.
(48) The broken-wire detection unit 42 may be implemented by a dedicated control device or provided in other control devices, such as a controller for controlling the power unit 8 or other components in the vehicle 1.
(49) The output unit 43 makes a notification to the rider or the like when receiving the damage detection signal output from the broken-wire detection unit 42. Specifically, when the broken-wire detection unit 42 detects that the predetermined signals are not flowing in the detection wire 41, the output unit 43 makes a notification to the rider or the like. The output unit 43 may be, for example, a lamp or a display screen provided on a display unit to indicate a meter or the like, or a display device or the like provided on the periphery of the handlebars 6. Alternatively, the output unit 43 may be configured to make a notification of the damage detection signal by means of a sound, vibrations or the like. The output unit 43 may be implemented by a dedicated device that makes a notification of the damage detection signal, or by adding a notification function to a device having other functions.
(50) When the vehicle 1, which is equipped with the leaning frame structure damage notification unit 40 configured as described above, falls over in the left direction or the right direction during a stop and receives an impact, the impact breaks the detection wire 41 in the inner part of the rear structure 20. The detection wire 41 breaks even when only the inner part of the rear structure 20 is damaged, but the surface thereof is not.
(51) When the detection wire 41 breaks as described above, the predetermined signal output from the broken-wire detection unit 42 to the detection wire 41 is not detected by the broken-wire detection unit 42. Then, the broken-wire detection unit 42 generates a damage detection signal and outputs it. This damage detection signal is input to the output unit 43 that, in turn, notifies the rider or the like of the possibility of damage in the inner part of the rear structure 20.
(52) The above-described configurations enable notification of damage that has occurred to the non-visible inner part of the rear structure 20, but has not occurred in the part in the visible range on the surface.
(53) As described above, the vehicle 1 of the present embodiment includes a rear structure 20 that leans to the left during a left turn, leans to the right during a right turn with respect to the left-right direction, and is made of a material containing carbon-fiber-reinforced resin, and a leaning frame structure damage notification unit 40 that, when the rear structure 20 receives an impact caused by a fall of the vehicle 1 in the left direction or the right direction, and the impact damages a non-visible part of the rear structure 20 without damaging a part in the visible range, makes a notification of the damage.
(54) When, for example, the vehicle 1, which turns in a leaning posture, falls over in the left direction or the right direction, and an impact is applied to the rear structure 20 made of the material containing carbon-fiber-reinforced resin and damages a non-visible part of the rear structure 20 without damaging a part in the visible range, the rider or the like can be notified of the damage by the leaning frame structure damage notification unit 40. This configuration allows the rider to know the damage that has occurred to the non-visible part (e.g., an inner part) of the rear structure 20 through the leaning frame structure damage notification unit 40 even though the damage is not recognizable in the visible range on the rear structure 20.
(55) Therefore, the vehicle 1 with the rear structure 20 made of a material containing carbon-fiber-reinforced resin can achieve weight reduction and can help reduce changes in ride quality.
(56) The leaning frame structure damage notification unit 40 includes the detection wire 41 (state changing portion) that breaks (changes itself into a predetermined state) when the rear structure 20 receives an impact that damages a non-visible part without damaging a part in the visible range. The leaning frame structure damage notification unit 40 makes a notification of the damage that has occurred to the non-visible part based on the break (predetermined state change) of the detection wire 41.
(57) According to the configuration, when the rear structure 20 receives an impact that damages the non-visible part, but does not damage the part in the visible range, the leaning frame structure damage notification unit 40 notifies the rider or the like of the damage based on the break (predetermined state change) that has occurred in the detection wire 41 (state changing portion). In short, the leaning frame structure damage notification unit 40 makes a notification of the damage that has occurred to the non-visible part of the rear structure 20 based on the break (predetermined state change) of the detection wire 41. Therefore, notification of the damage that has occurred to the non-visible part of the rear structure 20 can be more reliably made to the rider or the like.
(58) The detection wire 41 is a wire having a tensile strength lower than that of the resin in the carbon-fiber-reinforced resin. The leaning frame structure damage notification unit 40 includes the broken-wire detection unit 42 that electrically detects a break in the wire, and the output unit 43 that, when the broken-wire detection unit 42 detects the break in the wire, makes a notification of the damage that has occurred to the non-visible part.
(59) Such a detection wire 41 breaks before the impact received by the rear structure 20 made of a material containing carbon-fiber-reinforced resin damages the resin in the carbon-fiber-reinforced resin. The leaning frame structure damage notification unit 40 electrically detects a break in the detection wire 41 through the broken-wire detection unit 42, and notifies the rider or the like of the detection result through the output unit 43. Therefore, when the rear structure 20 receives an impact that damages the non-visible part, the rider or the like can be more reliably notified of the damage.
(60) The leaning frame structure damage notification unit 40 electrically detects an impact that is received by the rear structure 20 and damages a non-visible part without damaging a part in the visible range.
(61) Thus, when an impact that damages a non-visible part without damaging a part in the visible range has been applied to the rear structure 20, the leaning frame structure damage notification unit 40 can detect the impact. Therefore, the rider or the like can be notified of the damage that has occurred to the non-visible part of the rear structure 20 by the leaning frame structure damage notification unit 40.
Second Embodiment
(62)
(63) As shown in
(64) The resin layer making up the damage notification layer 130 may be the same kinds of resin as the carbon-fiber-reinforced resin, or may be different kinds of resin from the carbon-fiber-reinforced resin.
(65) Although it is not particularly illustrated, the damage notification layer 130 is also provided in the wall portion of a right projecting portion of the rear structure 120.
(66) In general, it sometimes appears that the carbon-fiber-reinforced resin with no force applied is not damaged even though it is actually damaged by receiving an impact.
(67) On the other hand, the damage notification layer 130, which is different in color from the carbon-fiber-reinforced resin, is provided in the wall portion 120a of the rear structure 120 made of a material containing carbon-fiber-reinforced resin, and when the carbon-fiber-reinforced resin covering the damage notification layer 130 is damaged, the damage notification layer 130 is partially exposed. This exposure can explicitly show the rider or the like that the wall portion 120a of the rear structure 120 has been damaged. In this embodiment, the partial exposure of the damage notification layer 130 corresponds to the predetermined change of the state changing portion.
(68) The damage notification layer 130 in this embodiment is a layer that is provided in the rear structure 120 and is different in color from the carbon-fiber-reinforced resin.
(69) When a non-visible part of the rear structure 120, or, for example, an inner part of the rear structure 120 is damaged, the damaged part changes its color into a different color from the other part. Thus, the rider or the like can be notified of the damage that has occurred to the non-visible part of the rear structure 120.
(70) The damage notification layer 130 may contain a material whose color is changeable with application of force, for example, a mechanoluminescent material, an opal coating film, and microcapsules each filled with paint. Specifically, the damage notification layer 130 is a layer that is formed on the rear structure 120 and changes its color when a force of a predetermined magnitude or greater is applied to a non-visible part. The force of a predetermined magnitude or greater is force that damages an inner part of the wall portion 120a of the rear structure 120 with an impact received by the vehicle 1 that falls over in the left direction or the right direction during a stop.
(71) Thus, if a force of a predetermined magnitude or greater is applied to a non-visible part of the rear structure 120, or, for example, an inner part of the rear structure 120, the part changes its color into a different color from the other part. Therefore, the rider or the like can be notified of the damage caused by application of force to the non-visible part of the rear structure 120.
(72) In addition, the aforementioned configuration eliminates the need for other devices, such as an electric circuit and a detection apparatus. Therefore, notification of the damage that has occurred to the non-visible part of the rear structure 120 can be made to the rider or the like with a simple and low cost configuration.
Third Embodiment
(73)
(74) As shown in
(75) The above-described damage notification layer 230 emits light when the vehicle 1 falls over in the left direction or the right direction during a stop and the left projecting portion 226 of the rear structure 220 receives a force of a predetermined magnitude or greater. The force of a predetermined magnitude or greater is an impact that is received by the vehicle 1 upon a fall in the left direction or the right direction during a stop, and damages an inner part of the wall portion 220a of the rear structure 220.
(76) Although it is not particularly illustrated, the damage notification layer 230 is also provided on the outer surface of a right projecting portion of the rear structure 220.
(77) Thus, when the vehicle 1 falls over in the left direction or the right direction during a stop, and a force of a predetermined magnitude or greater acts on the damage notification layer 230 so as to damage an inner part (a non-visible part) of the wall portion 220a of the rear structure 220, the damage notification layer 230 notifies the rider or the like of the damage by emitting light (a predetermined state change of the state changing portion).
(78) In this embodiment, the damage notification layer 230 is a painted portion that is formed on the rear structure 220 and emits light when a non-visible part is damaged.
(79) Therefore, when a non-visible part of the rear structure 220 is damaged, the damage notification layer 230 emits light to reliably notify the rider or the like of the damage that has occurred to the non-visible part.
(80) In addition, the aforementioned configuration eliminates the need for other devices, such as an electric circuit and a detection apparatus, as with the configuration of the second embodiment. Therefore, notification of the damage that has occurred to the non-visible part of the rear structure 220 can be made to the rider or the like with a simple and low cost configuration.
Fourth Embodiment
(81)
(82) The leaning frame structure damage notification unit 340 includes a detection unit 341, a control unit 342, and an output unit 343. The detection unit 341 detects an impact received by the rear structure 20. When an impact that damages an inner part (a non-visible part) is applied to the rear structure 20, the detection unit 341 outputs a detection signal.
(83) The detection unit 341 includes, for example, a force sensor, a sound sensor, a position detection sensor, or an acceleration sensor. The detection unit 341 may include any other types of sensor capable of detecting an impact received by the rear structure 20, except for the aforementioned force sensor, the sound sensor, the position detection sensor, and the acceleration sensor.
(84) In the case where the detection unit 341 is a force sensor, the detection unit 341 detects a force applied to the rear structure 20. Such a force sensor serving as the detection unit 341 is preferably placed at a position on the rear structure 20 where the greatest force is exerted when the vehicle 1 falls over during a stop.
(85) In the case where the detection unit 341 is a sound sensor, the detection unit 341 detects a sound caused by the impact applied to the rear structure 20 (a sound derived from the impact, e.g., a sound of collision, and a sound generated in association with deformation of the rear structure 20). Such a sound sensor serving as the detection unit 341 is preferably placed at a position where the generated sound can be most effectively detected.
(86) In the case where the detection unit 341 is a position detection sensor, the detection unit 341 detects a displacement of the rear structure 20 caused by an impact exerted on the rear structure 20. Such a position detection sensor serving as the detection unit 341 is preferably placed at a position where the rear structure 20 is most displaced.
(87) In the case where the detection unit 341 is an acceleration sensor, the detection unit 341 detects an acceleration of the rear structure 20 caused by an impact exerted on the rear structure 20. Such an acceleration sensor serving as the detection unit 341 is preferably placed at a position where the greatest acceleration is generated in the rear structure 20 when the impact is exerted on the rear structure 20.
(88) As described above, the detection unit 341, which is implemented by various types of sensors, detects the impact received by the rear structure 20, and outputs it in the form of an electrical signal. That is, when the rear structure 20 receives an impact that damages a non-visible part, the detection unit 341 can electrically detect the impact and output it.
(89) The detection unit 341 may be provided to each of the left projecting portion 26 and the right projecting portion 27 such that those detection units 341 can individually detect the impact exerted on the left projecting portion 26 and the right projecting portion 27, or the detection unit 341 may be provided such that the single detection unit 341 can detect the impact exerted on the left projecting portion 26 and the right projecting portion 27.
(90) The control unit 342 generates a notification signal based on the detection signal output from the detection unit 341, and outputs the notification signal. Specifically, when the detection unit 341 detects that an impact that damages an inner part has been applied to the rear structure 20, the control unit 342 generates and outputs the notification signal. This notification signal is input to the output unit 343.
(91) The output unit 343 makes a notification to the rider or the like when the control unit 342 outputs the notification signal. Specifically, when the detection unit 341 detects that an impact that damages an inner part of the rear structure 20 has been applied to the rear structure 20, the output unit 343 notifies the rider or the like that the rear structure 20 has been damaged.
(92) Therefore, when the vehicle 301 falls over in the left direction or the right direction during a stop, and an impact that damages the inner part is applied to the rear structure 20, the rider or the like can be notified of the damage.
(93) In this embodiment, the detection unit 341 directly detects the impact that is received by the rear structure 20 and damages a non-visible part without damaging a part in the visible range.
(94) Through the direct detection, when an impact that damages a non-visible part without damaging a part in the visible range is applied to the rear structure 20, the leaning frame structure damage notification unit 340 can reliably detect the impact. Therefore, the leaning frame structure damage notification unit 340 can more reliably notify the rider or the like of the damage that has occurred to the non-visible part of the rear structure 20.
Fifth Embodiment
(95) In this embodiment, a leaning frame structure damage notification unit 640 detects changes in propagation response of vibrations, such as ultrasonic waves and lamb waves, to detect damage in an inner part of a main frame 12 (leaning frame structure).
(96) Firstly, the configuration of the main frame 12 will be described with reference to
(97) <Main Frame>
(98) As shown in
(99) The main frame 12 includes a left main frame 50 and a right main frame 60. Each of the left main frame 50 and the right main frame 60 is shaped into a plate extending in the front-rear direction of the vehicle.
(100) More specifically, in this embodiment, the left main frame 50 has a left-main-frame front portion 51 extending rearward and downward from the head pipe 11, and a left-main-frame rear portion 52 extending downward from the rear end of the left-main-frame front portion 51. In addition, the right main frame 60 has a right-main-frame front portion 61 extending rearward and downward from the head pipe 11, and a right-main-frame rear portion 62 extending downward from the rear end of the right-main-frame front portion 61.
(101) Each of the left main frame 50 and the right main frame 60 has a front end connected to the head pipe 11. In other words, the front end of the left-main-frame front portion 51 of the left main frame 50 and the front end of the right-main-frame front portion 61 of the right main frame 60 are connected to each other.
(102) In addition, the rear end of the left-main-frame rear portion 52 of the left main frame 50 and the rear end of the right-main-frame rear portion 62 of the right main frame 60 are connected to each other with a cross member 71 extending in the left-right direction.
(103) The main frame 12 has a left suspension support portion 55 and a right suspension support portion 65 that are formed between the front end and the rear end of the main frame 12 in the front-rear direction, and extend from the left main frame 50 and the right main frame 60, respectively, rearward and upward.
(104) Rear arms, which are not illustrated, are rotatably supported by the left-main-frame rear portion 52 and the right-main-frame rear portion 62. In other words, the front sides of the rear arms are rotatably connected to the rear parts of the left main frame 50 and the right main frame 60. The rear arms rotatably support a rear wheel 4 with their rear parts.
(105) In
(106) The main frame 12 is made of a material containing carbon-fiber-reinforced resin made by reinforcing resin (e.g., epoxy resin, vinyl ester, phenolic resin, polyamide, polypropylene, polyphenylene sulfide, etc.) with carbon fibers. The carbon fibers may be woven or non-woven. In addition, the carbon fibers may be continuous fibers having a predetermined length (e.g., 1 mm) or longer, or discontinuous fibers. Both the continuous fibers and discontinuous fibers can be also used as the carbon fibers.
(107) <Leaning Frame Structure Damage Notification Unit>
(108) As shown in
(109)
(110) The ultrasonic wave transmission device 645 is placed on the front side of the main frame 12, which is configured as described above, as shown in
(111) The ultrasonic wave detection device 646 is placed on the rear side of the main frame 12, which is configured as described above, as shown in
(112) In the example shown in
(113) The damage detection control unit 647 causes the ultrasonic wave transmission device 645 to output ultrasonic wave signals successively or regularly. In addition, the damage detection control unit 647 detects damage in an inner part of the main frame 12 based on the ultrasonic wave signal that has been output from the ultrasonic wave transmission device 645 and detected by the ultrasonic wave detection device 646. More specifically, the damage detection control unit 647 determines that the inner part of the main frame 12 has been damaged when the ultrasonic wave signal detected by the ultrasonic wave detection device 646 has a phase different from that of the ultrasonic wave detected when the inner part of the signal main frame 12 is not damaged.
(114) As described above, the leaning frame structure damage detection unit 642 of the leaning frame structure damage notification unit 640 electrically detects an impact that is received by the main frame 12 and damages a non-visible part without damaging a part in the visible range by using the ultrasonic wave transmission device 645, the ultrasonic wave detection device 646, and the damage detection control unit 647.
(115) In addition, the leaning frame structure damage detection unit 642 of the leaning frame structure damage notification unit 640 detects the damage that has occurred in a non-visible part between two points, which are located on the main frame 12 and separated from each other in the front-rear direction.
(116) The damage detection control unit 647 may be a part of a control unit of the vehicle 1, such as an engine control unit (ECU), or may be provided separately from the control unit.
(117) In addition, the damage detection control unit 647 may be, by a wired connection, or wirelessly, communicably connected to the ultrasonic wave transmission device 645 and the ultrasonic wave detection device 646.
(118) By using the leaning frame structure damage notification unit 640 in this embodiment, the damage in the inner part of the main frame 12 can be accurately detected. Therefore, the vehicle 1, which turns in a leaning posture and has the main frame 12 made of a material containing fiber-reinforced resin, is configured to achieve weight reduction and help reduce changes in ride quality.
Modification of Fifth Embodiment
(119)
(120) In the example shown in
(121) In the example shown in
(122) This arrangement makes it possible for the leaning frame structure damage notification unit 640 to detect damage that has occurred in an inner part throughout the left main frame 50 and the right main frame 60 in the front-rear direction.
(123) In the example shown in
(124) Like the example shown in
(125) Alternatively, for example, the devices 648 may be arranged such that a device 648 placed at at least one of the left-main-frame front portion 51, the left-main-frame rear portion 52, and the left suspension support portion 55 inputs ultrasonic wave signals, and devices 648 placed at the other positions detect the ultrasonic wave signals. Furthermore, for example, the devices 648 may be arranged such that a device 648 placed at at least one of the right-main-frame front portion 61, the right-main-frame rear portion 62, and the right suspension support portion 65 inputs ultrasonic wave signals, and devices 648 placed at the other positions detect the ultrasonic wave signals.
(126) As described above, in the example shown in
(127) In this embodiment, the ultrasonic wave transmission device 645 and the ultrasonic wave detection device 646 of the leaning frame structure damage notification unit 640 are placed on the main frame 12. However, the ultrasonic wave transmission device 645 and the ultrasonic wave detection device 646 of the leaning frame structure damage notification unit 640 may be placed on the rear structure 620 as shown in
(128) Specifically, as shown in
(129) The arrangement of the ultrasonic wave transmission device 645 and the ultrasonic wave detection device 646 on the rear structure 620 is not limited to the example shown in
(130) The ultrasonic wave transmission device 645 and the ultrasonic wave detection device 646 in
Other Embodiments
(131) Although embodiments of the present teaching have been described above, the above embodiments are merely examples that can be used to carry out the present teaching. Thus, the present teaching is not limited to the above embodiments, which can be modified as necessary without departing from the spirit of the teaching.
(132) In each of the above-described embodiments, the vehicle body 2 includes the frame 10, and the rear structure 20, 120, 220, or 620 having a monocoque structure. However, the frame 10 also may have the monocoque structure.
(133) The rear structures 20, 120, 220, 620 of the above-described embodiments are made of a material containing carbon-fiber-reinforced resin made by reinforcing resin with carbon fibers. However, the rear structures 20, 120, 220, 620 may be made of a material containing fiber-reinforced resin made by reinforcing resin with fibers other than the carbon fibers (e.g., aramid fibers, polyethylene fibers, and glass fibers). Also, the rear structures 20, 120, 220, 620 in the above described embodiments contain resin, such as epoxy resin, vinyl ester, phenolic resin, polyamide, polypropylene, and polyphenylene sulfide. The resin may be any other kinds of resin that can be reinforced with fibers.
(134) A part of the rear structures 20, 120, 220, 620 may be made of a material different from the material making up the other part thereof.
(135) In the above-described embodiments, the rear structures 20, 120, 220, 620 have a space inside. Instead, inside the rear structures 20, 120, 220, 620, there may be placed a shock absorber, such as foam.
(136) In the above-described embodiments, the frame 10 includes the head pipe 11 and the main frame 12. However, the frame 10 may include frames other than the head pipe 11 and the main frame 12.
(137) In the above-described embodiments, the leaning frame structure damage notification unit 340 detects an impact that is received by the rear structure 20 and damages a non-visible part without damaging a part in the visible range, and notifies the rider or the like of the damage. In addition, when the rear structure 20 or the main frame 12 receives an impact and is damaged, the leaning frame structure damage notification units 40, 540, 640 and the damage notification layers 130, 230 detect the damage and notify the rider or the like of the damage.
(138) However, the leaning frame structure damage notification unit and the damage notification layer may be configured to detect an impact received by a leaning frame structure other than the rear structure or damage caused by the impact, and notify the rider or the like of the damage.
(139) Alternatively, the leaning frame structure damage notification unit and the damage notification layer may be configured to, when the main frame 12 or the rear structure 20 receives an impact that damages a non-visible part, or the non-invisible part is damaged, detect the damage even if the damage occurs in a part in the visible range on the main frame 12 and the rear structure 20, and notify the rider or the like of the damage.
(140) In the first embodiment, the detection wire 41 of the leaning frame structure damage notification unit 40 is provided to the left projecting portion 26 and the right projecting portion 27 of the rear structure 20. In the second and third embodiments, the damage notification layers 130, 230 are provided in the left and right projecting portions of the rear structures 120, 220, respectively. However, the detection wire 41 of the leaning frame structure damage notification unit 40 may be provided to one of the left projecting portion 26 and the right projecting portion 27 of the rear structure 20, and either of the damage notification layers 130, 230 may be provided to the other projecting portion. Alternatively, the damage notification layer 130 may be provided to one of the left projecting portion and the right projecting portion of the rear structure, and the damage notification layer 230 may be provided to the other projecting portion.
(141) In the first embodiment, the detection wire 41 is provided to each of the left projecting portion 26 and the right projecting portion 27 of the rear structure 20. The vehicle 1 may be provided with the broken-wire detection unit 42 and the output unit 43 for each of the detection wires 41. More specifically, the vehicle 1 may be provided with a left broken-wire detection unit for detecting a break in the detection wire 41, which is provided to the left projecting portion 26, and a left notification unit. The vehicle 1 may be provided with a right broken-wire detection unit for detecting a break in the detection wire 41, which is provided to the right projecting portion 27, and a right notification unit.
(142) In the first embodiment, the vehicle body 2 includes the frame 10, and the rear structure 20. The rear structure 20 is provided with the leaning frame structure damage notification unit 40. However, the leaning frame structure damage notification unit may be provided on a frame covered with a body cover. As an example of the leaning frame structure damage notification unit provided to the frame covered with the body cover, description will be made about a leaning frame structure damage notification unit 540 provided to a frame 510 of a vehicle 501 equipped with a seat rail 521 as shown in
(143) In the following, like components are denoted by like numerals or symbols as those in the first embodiment and will not be reiterated, and only the components different from the first embodiment will be described.
(144) As shown in
(145)
(146) As shown in
(147) The configuration of the mounting member 531 is not limited to the above-described configuration, and can have any configuration capable of connecting the seat rail 521 to the body cover 512. For instance, the mounting member may have mounting portions at the longitudinally opposite ends to be connected to the body cover 512 and the seat rail 521, respectively.
(148) Although the mounting structure described in this embodiment is used to mount the body cover 512 on the seat rail 521, the same mounting structure is applied to mount the body cover 512 to other members of the frame 510.
(149) In this embodiment, the body cover 512 mounted on the seat rail 512 projects in the left direction and the right direction, and therefore the body cover 512 makes contact with the ground or the like when the vehicle 501 falls over in the left direction or the right direction. The impact may sometimes reach the seat rail 521 through the body cover 512.
(150) Like the rear structure 20 in the first embodiment, the seat rail 521 of the frame 510 in this embodiment is made of a material containing carbon-fiber-reinforced resin made by reinforcing resin (e.g., epoxy resin, vinyl ester, phenolic resin, polyamide, polypropylene, polyphenylene sulfide, etc.) with carbon fibers. The carbon fibers may be woven or non-woven. In addition, the carbon fibers may be continuous fibers having a predetermined length (e.g., 1 mm) or longer, or discontinuous fibers. Both the continuous fibers and discontinuous fibers can be also used as the carbon fibers. The main frame 12 of the frame 510 may be also made of a material containing carbon-fiber-reinforced resin as with the seat rail 521.
(151) As described above, when the aforementioned impact is applied to the seat rail 521 made of the material containing carbon-fiber-reinforced resin, cases may exist where the outer surface of the seat rail 521 does not suffer deformation and breakage. In such cases, however, the inner part of the seat rail 521 may be partially damaged.
(152) In this embodiment, as shown in
(153) The detection wire 541 is placed in an inner part of the seat rail 521, and overlaps the mounting member 531 as viewed from a side of the vehicle 1. The detection wire 541 provided in the inner part of the seat rail 521 runs along the seat rail 521. The detection wire 541 is formed in a closed loop such that predetermined signals flow. The detection wire 541 is electrically connected to the broken-wire detection unit 42.
(154) When the vehicle 501, which is equipped with the leaning frame structure damage notification unit 540 configured as described above, falls over in the left direction or the right direction during a stop and receives an impact, the impact breaks the detection wire 541 in the inner part of the seat rail 521 (predetermined state change of the state changing portion). In short, the detection wire 541 breaks when only the inner part (non-visible part) of the seat rail 521 is damaged, but the surface (part in the visible range) thereof is not damaged.
(155) When the detection wire 541 is broken as described above, the output unit 43 notifies the rider or the like of the possibility of the damage in the inner part of the seat rail 521. Even if the seat rail 521 that cannot be seen due to the presence of the body cover 512 is damaged, the rider or the like can be notified.
(156) The above description has been made to explain the configuration of the leaning frame structure damage notification unit 540 provided to the seat rail 521. However, the same configuration can be applied to the leaning frame structure damage notification unit that is provided to other members of the frame 510, such as the main frame 12.
(157) In the second embodiment, the damage notification layer 130 provided in an inner side of the wall portion 120a of the rear structure 120 is a resin layer that is different in color from the carbon-fiber-reinforced resin. However, the damage notification layer 130 may be made of a material that emits light when a force of a predetermined magnitude or greater acts on the inner side of the wall portion 120a of the rear structure 120 as with the third embodiment.
(158) In the fourth embodiment, the detection unit 341 detects an impact received by the rear structure 20 when the vehicle 301 falls over in the left direction or the right direction during a stop. However, when the frame 10 is made of a material containing fiber-reinforced resin made by reinforcing resin with fibers, such as carbon fibers, it is preferable to configure the detection unit 341 to detect an impact received by the frame 10. Specifically, it is preferable to configure the detection unit 341 to detect an impact that occurs at a part, which is a part of the leaning frame structure making up the vehicle body and is made of a material containing the fiber-reinforced resin, when the vehicle 301 falls over in the left direction or the right direction during a stop.
(159) In the fourth embodiment, the detection unit 341 directly detects an impact received by the frame 10 and the rear structure 20. However, the detection unit 341 may be a tilt angle sensor that indirectly detects an impact received by the frame 10 and the rear structure 20. The detection unit 341 implemented by a tilt angle sensor can detect changes in posture of the vehicle 301. Thus, the detection unit 341 can detect the fall of the vehicle 301 in the left direction or the right direction during a stop. Therefore, it can be anticipated that the frame 10 and the rear structure 20 have received an impact when the vehicle 301 fell over in the left direction or the right direction.
(160) In the case where the detection unit 341 is a tilt angle sensor, the detection unit 341 outputs a fall signal to the control unit 342 when detecting a posture change equivalent to a fall of the vehicle 301 in the left direction or the right direction. The control unit 342 generates a notification signal upon receipt of the fall signal, and outputs the notification signal. The output unit 343 makes a notification to the rider or the like when receiving the notification signal.
(161) In the fifth embodiment, the leaning frame structure damage notification unit 640 detects damage in an inner part of the main frame 12 or the rear structure 620 by detecting changes in propagation response of ultrasonic waves in the main frame 12 or the rear structure 620. However, the leaning frame structure damage notification unit may utilize the propagation response of vibrations of lamb waves or the like to detect damage in the inner part of the main frame 12 or the rear structure 620. Alternatively, the leaning frame structure damage notification unit may be configured to detect changes in electric resistance in the inner part of the rear structure 620.
(162) The vehicles 1, 301, 501 described in the above embodiments are a two-wheeled motorcycle as an example; however, the vehicles 1, 301, 501 may be any types of leaning vehicles that turn in a leaning posture, including two-wheeled motorcycles driven by a power source other than engines, bicycles, and tricycles.
REFERENCE SIGNS LIST
(163) 1, 301, 501 vehicle 2, 502 vehicle body 5, 512 body cover 10, 510 frame 20, 120, 220, 620 rear structure 20a, 120a, 220a wall portion 21 main body 22 connecting portion 26 left projecting portion 27 right projecting portion 40, 340, 540, 640 leaning frame structure damage notification unit 41, 541 detection wire (state changing portion) 41a, 41b detection terminal 42 broken-wire detection unit (leaning frame structure damage detection control unit) 43, 343, 643 output unit 45, 642 leaning frame structure damage detection unit 130, 230 damage notification layer (leaning frame structure damage notification unit, state changing portion) 341 detection unit 342 control unit 521 seat rail 541 detection wire 645 ultrasonic wave transmission device 646 ultrasonic wave detection device 647 damage detection control unit