CIRCUIT PROTECTION DEVICE TRIP DETECTOR
20230283062 · 2023-09-07
Assignee
Inventors
Cpc classification
H02H3/04
ELECTRICITY
H01H2071/046
ELECTRICITY
H01H71/04
ELECTRICITY
H01H2071/048
ELECTRICITY
H01H2071/042
ELECTRICITY
H02J13/00036
ELECTRICITY
International classification
Abstract
A device (100) for monitoring the status of breakers (20) within a consumer unit (10). The device (100) uses a non-contact, optical sensor (104), such as an IR break-beam sensor (106, 108), or an optical time-of-flight sensor (106, 108) to monitor the positions of the toggle switches (22) on the breakers (20). In the event that one or more of the switches moves to an “off” position (22), an alarm is triggered, such as by sending an SMS message to a user, to alert them of the fact. The device (100) also monitors the consumer unit's power status (1020) and can warn in the event of a power outage of a master isolator or RCD trip. A UPS (1030, 1032, 1034) is suitably provided to enable the device to continue working during a mains power failure.
Claims
1. A circuit protection device trip detector comprising: a main body; a line terminal electrically connectable, in use, to a line busbar of a consumer unit; a neutral terminal electrically connectable, in use, to a neutral busbar of the consumer unit; and a circuit within the main body powered by the line and neutral connections to the line and neutral terminals, respectively, wherein: the circuit comprises: an uninterruptible power supply powered by the line and neutral connections; a power sensing circuit for sensing a voltage at the line busbar; a non-contact, optical switch position sensor for detecting the switch position of any one or more circuit protection devices within the consumer unit; an alarm unit; and a processing device that is powered by the uninterruptible power supply and which has a first input connected to the power sensing circuit, a second input connected to the switch position sensor; and an output connected to the alarm unit, the processing device being adapted, in use, to detect an alarm situation being: a drop or loss of voltage at the line busbar; and a change in a switch position of any one or more of the circuit protection devices; and to cause the alarm unit to emit an alarm upon detection of either or both of the said alarm situations.
2. The circuit protection device trip detector of claim 1, wherein the non-contact, optical switch position sensor comprises an optical time-of-flight sensor comprising a light emitter and a light detector located adjacent the monitored circuit protection devices within the consumer unit such that when the toggle switch of any one of the monitored circuit protection devices are in an “off” position, a beam from the light emitter is reflected off the said toggle switch towards the light detector, the reflected beam being detectable as a change in an output of the light detector.
3. The circuit protection device trip detector of claim 1, wherein the a non-contact, optical switch position sensor comprises a break-beam sensor comprising a light emitter and a light detector arranged on opposite sides of the monitored circuit protection devices within the consumer unit, the beam between the light emitter and the light receiver being uninterrupted when the toggle switches of the monitored circuit protection devices are in an “on” position, and the beam between the light emitter and the light receiver being interrupted when any one or more of the toggle switches of the monitored circuit protection devices are in an “off” position, the interruption being detectable by a change in an output of the light detector.
4. The circuit protection device trip detector of claim 1, wherein the processing device is adapted to cause the alarm unit to emit an alarm upon detection of a change in an output of the light detector.
5. The circuit protection device trip detector of claim 2, wherein the magnitude of the output of the light detector is a function of the distance between the light emitter and the toggle switch of the monitored circuit protection device that is in the “off” position.
6. The circuit protection device trip detector of claim 5, wherein the processing device is adapted to cause the alarm unit to emit one of a set of different alarms upon detection of a change in an output of the light detector, the selected one of the different alarms being dependent on the magnitude of the output of the light detector, and hence which of the toggle switches has been moved to the off position.
7. The circuit protection device trip detector of claim 2, wherein the light emitter comprises an infra-red LED and wherein the light detector comprises an infra-red sensitive LDR or photodiode.
8. The circuit protection device trip detector of claim 1, wherein the alarm unit comprises a mobile telephony transceiver.
9. The circuit protection device trip detector of claim 8, wherein a processing device comprises a microprocessor connected to the mobile telephony transceiver via a data connection.
10. The circuit protection device trip detector of claim 9, wherein the data connection comprises one-way or two-way AT commands over a serial data connection.
11. The circuit protection device trip detector of claim 8 or claim 9, wherein the mobile telephony transceiver is configured to receive incoming SMS messages and to transmit said messages to the microprocessor, the microprocessor in turn being programmed to parse the incoming SMS messages and to extract configuration settings therefrom.
12. The circuit protection device trip detector of claim 8 or claim 9, wherein the microprocessor is programmed to parse alarm signals into human-readable text messages, which are broadcast by the mobile telephony transceiver to a pre-configured telephone number for reading by a user.
13. The circuit protection device trip detector of claim 1, wherein the main body is shaped and sized to as to occupy a way of a consumer unit.
14. The circuit protection device trip detector of claim 1, wherein the main body portion comprises a clip formation for connecting to a DIN rail of the consumer unit.
15. The circuit protection device trip detector of claim 1, wherein the main body comprises a push button, which when pressed, performs any one or more of the functions from the group comprising: testing the operation of the circuit protection device trip detector; testing a wireless connection between the circuit protection device trip detector and a wireless receiver module; wirelessly pairing the circuit protection device trip detector to the wireless receiver module; muting an alarm of the circuit protection device trip detector; and muting an alarm of the wireless receiver module.
Description
[0022] Embodiments of the invention shall now be described, by way of example only, with reference to the accompanying drawings in which:
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[0024]
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[0026]
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[0028]
[0029]
[0030]
[0031]
[0032]
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[0034]
[0035]
[0036]
[0037] Referring to
[0038] The normal operation of the consumer unit 10 sees all of the trip switches 22 for the MCBs 20 in an “up” or “on” position—as shown in
[0039] Visual inspection of the circuit protection device 16 is possible by virtue of the cover 14 typically being manufactured from a transparent material, or at the very least, being readily openable so as to permit inspection of the circuit protection devices 16.
[0040] Internally, the consumer unit 10 comprises a DIN rail 30, to which the circuit protection devices 20 are clipped. The double-pole isolator 18 has line 32 and neutral 34 connectors, which connect, respectively, to the line 36 and neutral 38 conductors of an incoming power cable 40 or meter tails. The circuit protection conductor 42 (CPC or “earth cable”) connects to an earth bus bar 44 inside the consumer unit 10. The master circuit breaker 18 has a line output), which electrically connects to the line bus bar 31 (typically a copper “comb”), and the neutral terminal 34 connects to a neutral bus bar 46 via a fly lead 48. Thus, the master breaker 18 is able to connect or isolate both of the line 36 and neutral 38 incoming power conductors from the entire circuit, as the case may be.
[0041] Each of the individual MCBs or RCBOs 20, receive their line power via respective terminals clamped (not visible) to the projections of the comb line bus bar 31, and a line fly lead 48 connects to the line conductor of a given way 18. Meanwhile, the neutral conductor 50 of the ways 18 connects to the neutral bus bar 46, and the circuit protection conductor 52 of each way 18 connects to the CPC bus bar 44. This arrangement will be well understood by persons skilled in the art. However, it will be appreciated that the illustration shown in
[0042] It can be seen, from
[0043] In
[0044] The trip detection device 100 has an outwardly protruding body member 104, which houses a light emitter 106 and a light detector 108. The light emitter 106 emits a beam of light 110 along the width of the consumer unit 10 at a position corresponding to the “down” or “off” position of each of the trip switches 22. A reflector 112 is fitted into the consumer unit 10 either between two circuit protection devices, or at the end of a row of circuit protection devices 20. The reflector 112 causes the transmitted beam 110 to be reflected back 114 towards the light detector 108, where it is detected.
[0045] As can be seen in
[0046] The advantage of using a light beam, an IR beam, or some other form of irradiation to detect the position of the switches 22 is advantageous because it is contactless. There is thus no possibility of a mechanical device such as a microswitch affecting, in any way, the normal operation of the circuit protection devices 20. If a physical device, such as a micro-switch, were to be used to detect positional changes of the trip switches 22, then there is a finite possibility that this may adversely affect the normal operation of the circuit protection devices. The present invention, by using a contactless means of detecting the position of the trip switches 22 avoids any possibility of interfering with the normal operation of the circuit protection devices 20. The invention also avoids adding or removing any wiring to the circuit protection devices 20 being monitored.
[0047]
[0048] Referring now to
[0049] Internal electrical connections 128 connect the mains power supply 124/126 to a rectifier/step-down device 130 located within the main body 120. The rectifier/step-down device 130 rectifies the incoming AC power supply into a usable DC voltage (eg 6 VDC) and outputs a DC voltage via connectors 132 into a CPU 134. The CPU 134 is thus powered by the power conditioning device 130 in a manner that is easily understood by the skilled reader.
[0050] An uninterruptable power supply (UPS) 136 is also provided, which contains a charge circuit and a battery/accumulator for storing DC power. Thus, in the event of the mains power 124 becoming disconnected, the CPU 134 can receive its power from the UPS 136 and still continue to function.
[0051] The CPU 134 has several I/O connectors. Terminals 1 and 2 provide DC power to the transmitter 106, which may be an LED emitting visible and/or infra-red or ultra violet light. A corresponding receiver/detector 108 is also provided, and that too is powered by terminals 1 and 2. The receiver/detector 108 has a signal line 138, which connects to a terminal of the CPU 134. In the event of the beam 110, 114 being broken, the detector/receiver 108 emits a signal via signal line 138, which is processed at the CPU 134. The detection of a “beam break” signal indicates an alarm condition, and an alarm signal is then outputted. The alarm signal triggers an audible and/or visual and/or RF alarm, which can be emitted by a speaker/buzzer 142, an LED 144 and an antenna 146, respectively, of an alarm unit 148. The alarm unit 148 also takes its power from the UPS 136, and can thus function even when the trip detection device 100 is disconnected from the mains power supply 124.
[0052] It will be appreciated, that in the event of a beam break detection, indicating the movement of a trip switch 22 from the “on” to “off” position, that an alarm signal is generated by the CPU 134 and this triggers the alarm unit 148 to move into an operational mode. A high-intensity flashing LED 144 is used, and/or a buzzer/speaker 142 to emit visual and audible alarms, respectively. The antenna 146 also emits a wireless signal, which can be detected, in certain embodiments, by a receiving device 200, such as shown in
[0053] In addition to the foregoing, a voltage detection device is also provided within the trip detection device 100, which measures the voltage between the line 124 and neutral 126 terminals thereof. Under ordinary conditions, there will be a mains voltage potential between the line 124 and neutral 126 terminals, but in the event of a power outage, or the master circuit breaker 18 being tripped or switched off, then this voltage will drop to zero. The voltage detection device has a signal cable, which connects to a terminal of the CPU 134. In the event of a power interruption, the signal at the said terminal of the CPU 134 can also be used to trigger an alarm, which is also output via the signal line to the alarm unit 148.
[0054] As can be seen from
[0055] Also shown in
[0056] It will thus be appreciated that an alarm can be “physical” in the sense of being in the form of a flashing light and an audible beep; or it could be a wireless signal, which can be detected by WiFi, a dedicated receiver 200 or by another device, such as a smartphone, tablet, computer or mobile phone.
[0057] The receiver 200 shown in
[0058] As previously described, the trip detection system 100 works by detecting a reflected beam. In certain embodiments of the invention, two trip detection devices may be provided—at opposite ends of a span of circuit protection devices—one having a transmitter 106 and the other having a receiver 108. This avoids the need to have to use reflectors or to rely on reflected beams. However, this arrangement does occupy two ways of a consumer unit 10, and is thus less optimal.
[0059] Referring now to
[0060] At least part of reflector 300 comprises a silvered, reflective or retro-reflective surface element 306. This protrudes beyond the normal extension of a circuit protection device, and aligns with the transmitter 106 and receiver 108 previously described.
[0061] Referring to
[0062] Referring now to
[0063] Referring to
[0064] The advantage of using a reflected beam sensor is that it only occupies one way of the consumer unit and therefore takes up that space. In addition, by using a time-of-flight optical reflection sensor, it is possible to determine from the analogue signal received by the receiver 106, the location of the tripped circuit protection device. Typically, the analogue of the receiver 106 follows an exponential decay function, so the value of the reflected signal is a function of the distance between the transmitter 108 and the tripped toggle switch 22A. By interpreting the analogue output of the optical proximity sensor, it is possible not only to detect whether a circuit protection device has tripped, but also which circuit protection device has tripped.
[0065] For the sake of completeness, a yet further alternative embodiment is shown, which is functionally equivalent to that shown in
[0066] Referring now to
[0067] In addition, the node 1024 is connected to a resistor 1030, which trickle charges a backup battery 1032. The value of the resistor 1030 is selected to have a value that is suitable for trickle charging the battery 1032. Typically, this is 1/300 of the rated capacity of the battery, for example, to provide a 10 mA charging current for a typical 9 volt PP3 battery. Whilst voltage 1020 is present, the battery 1032 trickle charges via the resistor 1030.
[0068] However, in the event of a power outage at the AC input 1010 or the DC output 1020, power from the battery 1032 is shunted to the node 1024 via a further diode 1034. This is, of course, the path of least resistance compared with the resistor path 1030, and so the battery 1032 discharges to the node 1024, which in turn feeds power to the Vcc terminal 1026 of the microcontroller 1028. Power from the battery 1032 cannot be fed back up to the power regulator 1018 due to the presence of the first diode 1022, which is now reverse-biased. It will be appreciated that this provides a relatively straightforward UPS arrangement.
[0069] The microcontroller 1028 is suitably an Arduino nano or Arduino nano pro type device, which provides adequate functionality at a low cost and small physical footprint. One of the analogue inputs 1036 of the microcontroller 1028 is connected to the incoming power 1020 and so it is possible to use a routine/sketch within the Arduino programming language to detect whether the microcontroller 1028 is being powered by the mains power supply 1010/1020 (V at pin 1036 high); or by the backup power supply 1032 (V at pin 1036 low). In other words, if the analogue voltage at pin 1036 drops to 0, this indicates a power outage and/or use of the UPS. A routine within the program for the microcontroller 1028 can thus trigger an alarm.
[0070] In addition, an optical proximity sensor 104, such as a sharp GP2Y0A41SK0F analogue distance sensor module is provided to detect the tripping of monitored circuit protection devices. Here, the proximity sensor 104 is powered by an internal Vcc 1038 pin of the microcontroller 1028 and an internal/common ground pin 1040. The analogue output 1042 of the proximity sensor 104 is connected to a further analogue input pin of the microcontroller 1028.
[0071] If the microcontroller is programmed to interpret the value of the analogue output 1042 of the microcontroller 104, via a built-in ADC, it is possible to detect tripping of circuit protection devices, as well as the location of the tripped circuit protection device.
[0072] Upon detection of either alarm state (be that power outage or trip), a signal is used to alert a user. In the embodiment shown in
[0073] Although not shown in
[0074] Preferably, upon receipt of an alarm, the microcontroller 1028 can be configured to output AT commands via its serial output pins 1044, 1046 thus causing the GSM module 1048 to autodial a phone number and/or send a preformatted SMS text message to a designated number.
[0075] A further advantage of using a GSM module 1048 is that it is also possible to send configuration settings to the microcontroller 1028 via SMS messages. This greatly facilitates the configuration of the trip detector 100 as it is possible, for example, to assign a location name, way names, etc. to customise the configuration.
[0076] For example, sending an SMS message “CFGLOC HOME”, could configure the microcontroller to append the word “HOME” to all outgoing messages such that upon receiving an SMS message, it is immediately obvious which consumer unit has had an alarm condition. Likewise, it is possible to name the ways, for example by using “CFGWO1 downstairs sockets” to tag way one of the consumer unit to “downstairs sockets”. In such a situation, if the downstairs sockets trip, then an SMS message can be sent to a user which reads “Downstairs sockets tripped at home”. Various combinations and permutations of configuration settings are easily envisaged.
[0077] Incoming SMS messages can also be used to configure the physical/calibration settings of the microcontroller, such as the spacing between the break-beams sensor and the first toggle switch (“CFGOFS 30”=30 mm offset); the number of toggle switches to be monitored (“CFGNUM 6”=6 modules to monitor) thus ignoring any trip events outside the selected range; the spacing between the toggle switches (“CFGSPC 18”=18 mm module spacing) in case non-standard 18 mm modules are used.
[0078] The configuration settings and other parameters are suitably stored in non-volatile memory of the microcontroller, such as within the EEPROM of an Arduino device. This means that the microcontroller restores to the pre-saved settings on power-up, although it will be appreciated that generic/standard default names and settings are preferably pre-programmed into the device for first use, which facilitates “out of the box” operation for most standard installations.
[0079] The invention is not restricted to the details of the foregoing embodiments, which are merely exemplary of the invention.