DRIVE MECHANISMS FOR SURGICAL INSTRUMENTS
20230277206 · 2023-09-07
Inventors
Cpc classification
A61B2017/00199
HUMAN NECESSITIES
A61B18/1445
HUMAN NECESSITIES
A61B2018/1455
HUMAN NECESSITIES
A61B2034/256
HUMAN NECESSITIES
A61B2017/320094
HUMAN NECESSITIES
A61B2018/1861
HUMAN NECESSITIES
International classification
Abstract
A surgical instrument for use with a robotic surgical system includes a knife blade configured to cut tissue and a knife tube coupled to the knife blade and configured to translate to move the knife blade for cutting tissue. The surgical instrument also includes a gearbox assembly coupleable to a robotic surgical system and configured to translate the knife tube to move the knife blade for cutting tissue and a knife blade lock operably coupled to the gearbox assembly. The knife blade lock is movable from a locked position wherein the knife blade lock prevents translation of the knife tube to an unlocked position in response to coupling of the gearbox assembly to the robotic surgical system wherein the knife tube is permitted to translate to move the knife blade for cutting tissue.
Claims
1-20. (canceled)
21. A surgical instrument for use with a robotic surgical system, comprising: a housing; a shaft extending distally from the housing; a pair of jaw members disposed at a distal end of the shaft and configured to grasp tissue; a knife blade configured to cut tissue grasped between the pair of jaw members; a drive input disposed within the housing and configured to receive an input from a robotic surgical system to translate the knife blade; and a knife blade lock operably coupled to the drive input and defining an aperture through which at least a portion of the drive input extends, the knife blade lock configured to transition between a locked configuration wherein the knife blade lock engages the drive input to prevent the drive input from causing translation of the knife blade and an unlocked configuration wherein the knife blade lock is disengaged from the drive input to permit the drive input to cause translation of the knife blade.
22. The surgical instrument according to claim 21, further comprising an input shaft operably coupled to the drive input, the drive input configured to cause the input shaft to translate the knife blade in response to the input received by the drive input from the robotic surgical system.
23. The surgical instrument according to claim 22, further comprising a gearbox assembly including: an input gear engaged to a distal end portion of the input shaft, wherein the input provided to the drive input from the robotic surgical system drives rotation of the input shaft when the knife blade lock is in the unlocked configuration to drive rotation of the input gear; a central gear defining an internal threading and an external threading in meshed engagement with the input gear; and a lead screw extending through the central gear and threadingly engaged with the internal threading of the central gear, wherein rotation of the central gear in response to the input provided to the drive input from the robotic surgical system translates the lead screw to translate the knife blade.
24. The surgical instrument according to claim 21, further comprising a biasing member disposed within the housing and operably coupled to the knife blade lock, the biasing member configured to bias the knife blade lock into the locked configuration.
25. The surgical instrument according to claim 21, wherein the knife blade lock includes an annular body portion surrounding the aperture.
26. The surgical instrument according to claim 25, wherein the knife blade lock includes a plurality of protrusions extending from the annular body portion.
27. The surgical instrument according to claim 26, wherein the plurality of protrusions extend proximally from a proximal end of the housing when the knife blade lock is in the locked configuration.
28. The surgical instrument according to claim 21, wherein the knife blade lock defines a plurality of teeth configured to interlock with a plurality of teeth defined by the drive input when the knife blade lock is in the locked configuration.
29. The surgical instrument according to claim 21, wherein the knife blade lock is configured to be contacted by a surgical instrument interface of the robotic surgical system upon coupling of the surgical instrument to the robotic surgical system to transition the knife blade lock to the unlocked configuration.
30. The surgical instrument according to claim 21, wherein the shaft includes an articulating section configured to articulate the pair of jaw members.
31. A surgical instrument for use with a robotic surgical system, comprising: a knife blade configured to cut tissue; a knife tube coupled to the knife blade and configured to translate to move the knife blade for cutting tissue; a drive input configured to receive an input from a robotic surgical system; and a knife blade lock operably coupled to the drive input and defining an aperture through which at least a portion of the drive input extends, the knife blade lock configured to transition between a locked configuration wherein the knife blade lock engages the drive input to prevent the drive input from causing translation of the knife tube and an unlocked configuration wherein the knife blade lock is disengaged from the drive input to permit the drive input to cause translation of the knife tube.
32. The surgical instrument according to claim 31, further comprising an input shaft operably coupled to the drive input, the drive input configured to cause the input shaft to translate the knife tube in response to the input received by the drive input from the robotic surgical system.
33. The surgical instrument according to claim 32, further comprising a gearbox assembly including: an input gear engaged to a distal end portion of the input shaft, wherein the input provided to the drive input from the robotic surgical system drives rotation of the input shaft when the knife blade lock is in the unlocked configuration to drive rotation of the input gear; a central gear defining an internal threading and an external threading in meshed engagement with the input gear; and a lead screw extending through the central gear and threadingly engaged with the internal threading of the central gear, wherein rotation of the central gear in response to the input provided to the drive input from the robotic surgical system translates the lead screw to translate the knife tube.
34. The surgical instrument according to claim 31, further comprising a biasing member operably coupled to the knife blade lock and configured to bias the knife blade lock into the locked configuration.
35. The surgical instrument according to claim 31, wherein the knife blade lock includes an annular body portion surrounding the aperture.
36. The surgical instrument according to claim 35, wherein the knife blade lock includes a plurality of protrusions extending from the annular body portion.
37. The surgical instrument according to claim 31, wherein the knife blade lock defines a plurality of teeth configured to interlock with a plurality of teeth defined by the drive input when the knife blade lock is in the locked configuration.
38. The surgical instrument according to claim 31, wherein the knife blade lock is configured to be contacted by a surgical instrument interface of the robotic surgical system upon coupling of the surgical instrument to the robotic surgical system to transition the knife blade lock to the unlocked configuration.
39. The surgical instrument according to claim 31, wherein the portion of the drive input that extends through the aperture defined by the knife blade lock includes a distally-extending finger.
40. A surgical instrument for use with a robotic surgical system, comprising: an end effector assembly; a knife blade configured to translate through the end effector assembly to cut tissue; a drive input configured to receive an input from a robotic surgical system to translate the knife blade; and a knife blade lock defining an aperture through which at least a portion of the drive input extends, wherein the knife blade lock is configured to releasably engage the drive input to prevent the drive input from causing translation of the knife blade.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Various aspects and features of the present disclosure are described hereinbelow with reference to the drawings wherein like numerals designate identical or corresponding elements in each of the several views.
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DETAILED DESCRIPTION
[0039] Referring to
[0040] With particular reference to
[0041] Shaft 30 of instrument 10 includes a distal segment 32, a proximal segment 34, and an articulating section 36 disposed between the distal and proximal segments 32, 34, respectively. Articulating section 36 includes one or more articulating components 37, e.g., links, joints, etc. A plurality of articulation cables 38, e.g., four (4) articulation cables, or other suitable actuators, extend through articulating section 36. More specifically, articulation cables 38 are operably coupled to distal segment 32 of shaft 30 at the distal ends thereof and extend proximally from distal segment 32 of shaft 30, through articulating section 36 of shaft 30 and proximal segment 34 of shaft 30, and into housing 20, wherein articulation cables 38 operably couple with an articulation sub-assembly 200 of gearbox assembly 100 to enable selective articulation of distal segment 32 (and, thus end effector assembly 40) relative to proximal segment 34 and housing 20, e.g., about at least two axes of articulation (yaw and pitch articulation, for example). Articulation cables 38 are arranged in a generally rectangular configuration, although other suitable configurations are also contemplated.
[0042] With respect to articulation of end effector assembly 40 relative to proximal segment 34 of shaft 30, articulation cables 38 are actuated in pairs. More specifically, in order to pitch end effector assembly 40, the upper pair of cables 38 are actuated in a similar manner while the lower pair of cables 38 are actuated in a similar manner relative to one another but an opposite manner relative to the upper pair of cables 38. With respect to yaw articulation, the right pair of cables 38 are actuated in a similar manner while the left pair of cables 38 are actuated in a similar manner relative to one another but an opposite manner relative to the right pair of cables 38.
[0043] With reference to
[0044] Longitudinally-extending knife channels 49 (only knife channel 49 of jaw member 44 is illustrated; the knife channel of jaw member 42 is similarly configured) are defined through tissue-contacting surfaces 46, 48, respectively, of jaw members 42, 44. A knife assembly 60 including a knife tube 62 extending from housing 20 through shaft 30 to end effector assembly 40 and a knife blade 64 disposed within end effector assembly 40 between jaw members 42, 44 is provided to enable cutting of tissue grasped between tissue-contacting surfaces 46, 48 of jaw members 42, 44, respectively. Knife tube 62 is operably coupled to a knife drive sub-assembly 300 of gearbox assembly 100 (
[0045] Referring still to
[0046] Tissue-contacting surfaces 46, 48 of jaw members 42, 44, respectively, are at least partially formed from an electrically conductive material and are energizable to different potentials to enable the conduction of electrical energy through tissue grasped therebetween, although tissue-contacting surfaces 46, 48 may alternatively be configured to supply any suitable energy, e.g., thermal, microwave, light, ultrasonic, ultrasound, etc., through tissue grasped therebetween for energy-based tissue treatment. Instrument 10 defines a conductive pathway (not shown) through housing 20 and shaft 30 to end effector assembly 40 that may include lead wires, contacts, and/or electrically-conductive components to enable electrical connection of tissue-contacting surfaces 46, 48 of jaw members 42, 44, respectively, to an energy source (not shown), e.g., an electrosurgical generator, for supplying energy to tissue-contacting surfaces 46, 48 to treat, e.g., seal, tissue grasped between tissue-contacting surfaces 46, 48.
[0047] With additional reference to
[0048] Knife drive sub-assembly 300 is operably coupled between third drive input 130 of gearbox assembly 100 and knife tube 62 such that, upon receipt of appropriate input into third drive input 130, knife drive sub-assembly 300 manipulates knife tube 62 to move knife blade 64 (
[0049] Jaw drive sub-assembly 400 is operably coupled between fourth drive input 140 of gearbox assembly 100 and drive rod 484 such that, upon receipt of appropriate input into fourth drive input 140, jaw drive sub-assembly 400 pivots jaw members 42, 44 between the spaced-apart and approximated positions to grasp tissue therebetween.
[0050] Gearbox assembly 100 is configured to operably interface with a robotic surgical system 1000 (
[0051] Turning to
[0052] Robotic surgical system 1000 generally includes a plurality of robot arms 1002, 1003; a control device 1004; and an operating console 1005 coupled with control device 1004. Operating console 1005 may include a display device 1006, which may be set up in particular to display three-dimensional images; and manual input devices 1007, 1008, by means of which a person, e.g., a surgeon, may be able to telemanipulate robot arms 1002, 1003 in a first operating mode. Robotic surgical system 1000 may be configured for use on a patient 1013 lying on a patient table 1012 to be treated in a minimally invasive manner. Robotic surgical system 1000 may further include a database 1014, in particular coupled to control device 1004, in which are stored, for example, pre-operative data from patient 1013 and/or anatomical atlases.
[0053] Each of the robot arms 1002, 1003 may include a plurality of members, which are connected through joints, and mounted device which may be, for example, a surgical tool “ST.” One or more of the surgical tools “ST” may be instrument 10 (
[0054] Robot arms 1002, 1003 may be driven by electric drives, e.g., motors, connected to control device 1004. Control device 1004, e.g., a computer, may be configured to activate the motors, in particular by means of a computer program, in such a way that robot arms 1002, 1003, and, thus, their mounted surgical tools “ST” execute a desired movement and/or function according to a corresponding input from manual input devices 1007, 1008, respectively. Control device 1004 may also be configured in such a way that it regulates the movement of robot arms 1002, 1003 and/or of the motors.
[0055] With reference to
[0056] With reference to
[0057] Input shaft 410 includes a proximal end portion 412 operably coupled to fourth drive input 140 and a distal end portion 414 having input gear 420 engaged thereon such that rotational input provided to fourth drive input 140 drives rotation of input shaft 410 to, thereby, drive rotation of input gear 420. Input gear 420 is disposed in meshed engagement with drive gear 430 such that rotation of input gear 420, e.g., in response to a rotational input provided at fourth drive input 140, effects rotation of drive gear 430 in an opposite direction. Thumbwheel 440 is also disposed in meshed engagement with drive gear 430 such that rotation of thumbwheel 440 effects rotation of drive gear 430 in an opposite direction, thus enabling manual driving of drive gear 430 via manipulation of thumbwheel 440. Drive rod 484 includes a distal end portion operably coupled to cam-slot assembly 52 of end effector assembly 40 (
[0058] Turning to
[0059] It will be understood that various modifications may be made to the embodiments disclosed herein. Therefore, the above description should not be construed as limiting, but merely as exemplifications of various embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended thereto.