FARMING SYSTEM METHODS AND DEVICES
20230270064 · 2023-08-31
Assignee
Inventors
Cpc classification
Y02P60/21
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A01G31/06
HUMAN NECESSITIES
B65G2201/0202
PERFORMING OPERATIONS; TRANSPORTING
Y02A40/25
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B65G1/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A hood and a growing tray for a farming system growing floor are disclosed. The hood is positioned substantially above a support for receiving a growing tray, the hood including: a lighting source; a fluid outlet for providing irrigation to a growing tray, wherein the fluid outlet can be raised and lowered with a mechanism; and a fluid inlet for receiving re-circulated fluid from a growing tray, wherein the fluid inlet can be raised and lowered with a mechanism. The growing tray can include a header pool for receiving fluid ingress from a hood; and a sump pool from which a pump may egress fluid to a hood.
Claims
1. A hood for a farming system growing floor booth, wherein the hood is positioned in combination with, and substantially above, a support means configured for receiving a growing tray, the hood comprising: a lighting means; a fluid outlet for providing irrigation to a growing tray, wherein the fluid outlet is configured to be raised and lowered with a mechanism; and a fluid inlet for receiving re-circulated fluid from a growing tray, wherein the fluid inlet is configured to be raised and lowered with the mechanism.
2. A hood according to claim 1, wherein the fluid outlet is configured to be raised and lowered with a servomechanism; and/or wherein the fluid inlet is configured to be raised and lowered with a servo mechanism.
3. A hood according to claim 1, comprising: a sensing means; a camera means; a control facility; communication means for receiving commands and or transmitting data; and or connecting means for connecting to at least one or more of: fluid channels, data channels and/or a power supply.
4. A hood according to claim 1, wherein the lighting means comprises: a frequency controllable energy efficient light.
5. A hood according to claim 1, wherein the fluid inlet comprises: a filtration and recirculation means.
6. A hood according to claim 1, wherein the hood is substantially static and moveable to a height dependent on an intended crop in a growing tray.
7. A hood according to claim 1, wherein the hood is arranged to be accessible from a maintenance area.
8. A growing tray for growing a crop in a farming system having booths, the growing tray comprising: a header pool configured for receiving fluid ingress from a hood; and a sump pool configured with a pump to egress fluid to a hood.
9. A growing tray according to claim 8, comprising: a liner configured for supporting a growth medium.
10. A growing tray according to claim 9, wherein the liner is configured and that a height of the liner in the tray is adjustable.
11. A growing tray according to claim 10, comprising: a screw jack or a scissor configured for adjusting the height of the liner.
12. A growing tray according to claim 8, comprising: an attachable plant support framework.
13. A growing tray according to claim 8, comprising: a unique identity tag or label.
14. A control facility in combination with the hood of claim 1, configured for controlling and operating the hood.
15. A load handling device in combination with the growing tray of claim 8, configured for lifting, transporting and or adjusting a growing tray.
16. A workstation in combination with the growing tray of claim 8, configured for receiving the growing tray, transported on a load handling device, and processing a crop growing within the growing tray.
17. A hood according to claim 1, comprising: a sensing means; a camera means; a control facility; communication means for receiving commands and or transmitting data; and or connecting means for connecting to at least one or more of: fluid channels, data channels and/or a power supply.
18. A growing tray according to claim 1, for growing a crop in a farming system having booths, the growing tray comprising: a header pool configured for receiving fluid ingress from a hood; and a sump pool configured with a pump to egress fluid to a hood.
19. A control facility in combination with the growing tray of claim 18, configured for controlling and operating the hood.
20. A load handling device in combination with the control facility of claim 19, configured for lifting, transporting and or adjusting the growing tray.
Description
[0230] Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which like reference numerals are used for like features, and in which:
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DETAILED DESCRIPTION OF DRAWINGS
[0254] The present invention may form part of a larger system. It will be appreciated that the system, methods and devices described herein are exemplary only, and other combinations and configurations of the apparatus and equipment described are anticipated by the inventors of the present disclosure without departing from the scope of the invention described here.
[0255] As noted above,
[0256]
[0257] As noted above, each growing booth location 1 is provided with trestles for supporting growing trays, and a hood for servicing the growing trays. When a load handling device is not transporting a growing tray, the load handling device is able to move in x- and y-directions to any growing floor aisle or booth location, via any accessible route.
[0258] As illustrated in
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[0262] It will be understood that the specific layout of the growing floor may be adapted to the building in which it is located. The proportion of different types and use of unit grid locations may be adjusted according to availability and need. Further, it will be appreciated that other layouts of the growing floor are anticipated in order to provide a system which operates efficiently. The precise lay out will depend on, the total size of the system, type of crop or living organism being grown and processed, the intended crop yield, amongst other things.
[0263] It will be appreciated that the growing floor as illustrated in
[0264] It will be appreciated that global or facility wide environmental control facilities may be located at the ends of the aisles, above the floor in the ceiling, or in maintenance areas.
[0265]
[0266] As can be seen in
[0267] As best seen in
[0268] As shown in
[0269] As shown in detail in
[0270] It will be appreciated that the fluid depth sensor 116 is arranged at the distal end of the support arms 108, 109 relative to the hood plate 101 so that the fluid depth sensor 116 may be submerged in a growing tray pool. It will be appreciated that the sensors 111-115 may be arranged in any order along the support arms 108, 109.
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[0273] The growing area or deck of the tray/liner 200, 203 may comprise an adjustable deck as illustrated in
[0274] A drive pulley or cog 212, and intermediate drive gear 213 are located substantially at the centre of the tray 200. Driven wheels or cogs 210 are located at the corners of the tray 200, and are linked to the drive pulley via a belt or chain 215 which extends around the drive pulley 212 and each of the driven wheels 210. A spring may be used to adjust the drive belt tension. In addition, an indicator 214, interacting with the drive system may be used to indicate the deck height.
[0275] As may be seen in
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[0278] In
[0279] In this way, when carrying a growing tray 200 the load handling device may move along any unobstructed pathway along the track network 306—typically access aisles where no trestles are present. For example, to leave the growing tray 200 in a location having trestles such as a temporary storage location or a growing booth location, or to retrieve a growing tray 200 to transfer the growing tray to a new location.
[0280] If a load handling device is in transit without carrying or supporting a growing tray 200, then it the load handling device may move along any pathway along the track network 306, in some cases beneath growing trays resting on trestles.
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[0283] As shown in
[0284] In
[0285] One or more displacement sensors 304, 326 may monitor the distance travelled by the load handling device in the y- and x-directions respectively.
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[0288] S99 shows an Interface to Forecast & Actual Demand, to allow an operator or interfaced order management system to input desired outcomes of the system to be communicated to other modules of the system.
[0289] S2800 shows a ML/AI (machine learning or Artificial Intelligence) Module, to provide improvements and feedback to the system based on input data and data collated over time.
[0290] S2801 shows a Growing System Planner/Manager, to collectively manage the components of the farming system, to plan tasks to work towards desired outcomes of the system and to send instructions to other modules.
[0291] S2802 shows a Growing Tray Task Manager, to plan and send instructions to load handling devices, workstations and booths to manage a crop in a growing tray.
[0292] S2803 shows a Growing Chamber Environment Controller Module to manage and control environmental parameters in aisles, on a growing floor and within chambers.
[0293] S2804 shows a Growing Booth Hood Controller Module to manage and control a hood or cohort of hoods.
[0294] S2805 shows an Interface to Growing Booth Hoods to manage communications and instructions from other modules to and from the booth and or Booth Hood Controller Module.
[0295] S2806 shows a Load Handling Device Charge State Manager Module, to schedule load handling devices visits charge points when necessary, to ensure that load handling devices are not re-tasked before they have adequate charge from the charge points, and to ensure the load handling devices are not selected to undertake a task for which they do not have adequate battery or supercapacitor charge.
[0296] S2807 shows a Recovery, Repair and Maintenance Manager Module, to manage the operational capability of the fleet of load handling devices and manage necessarily work to maintain functionality.
[0297] S2808 shows an Operator Interface, for users to link to components of the system to provide inputs for desired operations, data, and feedback to the operator.
[0298] S2809 shows a Load Handling Device Selection & Path Planning Module, to plan routes for load handling devices to complete tasks.
[0299] S2810 shows a Load Handling Device Path Clearance Module, to prevent collisions between load handling devices as a result of electomechanical failures of the load handling devices, communication failures with load handling device, or failures of load handling devices to maintain planned physics profile.
[0300] S2811 shows a Load Handling Device Communication Module, for receiving instructions from other modules and for transmitting data to other modules.
[0301] S2812 shows a Lift Task Planner Module, for providing capability to move load handling devices between floors.
[0302] S2813 shows a Lift communication Module, for receiving instructions from other modules and for transmitting data to other modules,
[0303] S2814 shows a Workstation Controller Module(s), for planning an executing tasks to process tray and crops.
[0304] S2815 shows an Interface To Workstations, to allow for user input and communication from the system to operators working at workstations.
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[0306] At step 401 growing trays are prepared at a workstation with seeds or seedlings. Tray preparation may comprise washing and inserting tray liners. Once prepared trays may be transferred to a controlled environment area 407, such as a high care or clean area, of the system. The prepared tray then remains within the control environment area 407 until after the crop is harvested and no longer in use.
[0307] At step 402 growing trays are lifted or retrieved from the preparation area, and transferred (at step 403) to the next location within the system by a load handling device, as instructed by the control facility. The load handling device then deposits the tray in a location, such as a growing booth or work station at step 404. Septs 402, 403 and 404 may be repeated through the growing cycle of the crop as required by the control facility.
[0308] When the crop has matured, the growing tray is transferred to a crop harvesting workstation at step 405. After harvesting, the crop may be returned or kept in the controlled environment 407 to continue growing, for example for a second crop from the same tray, or the harvested crop may be transferred out of the controlled environment for onward use at step 406. If a second crop may be produced from the plants in the growing tray, then steps 402, 403, 404 and 405 are repeated. If the crop is exhausted then the growing tray is returned to the tray preparation area and the tray is prepared to receive a new crop at step 401.
[0309] Further Comments
[0310] It will be appreciated that, the farming system and growing facility described herein provides a moderate to high density growing and storage facility. Accordingly, the facility provides an efficient and cost effective use of land.
[0311] The vertical scalability of the facility is only limited by building technology or construction practices, rather than by the growing facility and system itself.
[0312] It will be appreciated that, advantageously, the storage arrangement is relatively simple in design, with minimal interaction or connectivity required between mechanical components. Accordingly, the growing facility may be relatively cheap, straight-forward and quick to construct. It may be possible to construct the facility within existing buildings, or within multi-function buildings.
[0313] It will be appreciated that the arrangement of booth, or storage arrangement, advantageously provides for random access to each of the growing trays while maintaining a relatively high density of storage.
[0314] It will be appreciated that the area of the facility dedicated to booths, and the depth of booths on growing aisles may be optimised based on the intended use.
[0315] It will be appreciated that the load handling devices are simple and accordingly may provide improvements in reliability compared with other systems.
[0316] It will be appreciated that the cost and or number of MHE requirement, or load handling devices, may be minimised by optimisation of the system's control facility.
[0317] It will be appreciated that control of temperature, humidity and wind speed on the basis of aisles or part of aisles e.g. galleries or chambers, may provide efficiencies and simplifications compared with control on the basis of growing tray-by-growing tray. Accordingly, a cost benefit may follow.
[0318] It will be appreciated that the irrigation, lighting and sensing provided by hoods above the growing trays by growing tray basis allow for customisation of the localised environment for specific trays. Advantageously, it will be appreciated that customisation allows the system to meet short-term fluctuation in demand.
[0319] Advantageously, it will be appreciated that they are no growing tray-to-growing tray service couplings required. The fluid ingress and fluid egress solution between the hood and growing tray is low-tech and does not require a fluid coupling. Further, the lighting, sensing and camera functions for monitoring and servicing crops are located in the hood and so the connections are substantially permanent and static.
[0320] Advantageously, the system readily supports full automation of all routine production tasks as the load handling devices provide conveyance through workstations; and workstation could be automated or robotic.
[0321] Within the system, fire suppression is easily engineered, and within storage areas firewalls are easily engineered, thereby improving the safety of the system.
[0322] The hydroponic growing system or farming system described above with reference to the figures allows control of the growing environment and thus reduces the risk of microbiological contamination. In addition, the modular nature of the system allows for efficient use of space and ready scalability. The length, width and height of the rack units can be chosen to fit the available space. Accordingly crop yields and growing times are improved, contamination is minimised, shelf life is improved and the environmental impact is minimised.
[0323] Whilst endeavouring in the foregoing specification to draw attention to those features of the invention believed to be of particular importance, it should be understood that the applicant claims protection in respect of any patentable feature or combination of features referred to herein, and/or shown in the drawings, whether or not particular emphasis has been placed thereon.
[0324] It will be appreciated that a farming system, method and devices can be designed for a particular application using various combinations of devices and arrangements described above. It will be appreciated that the features described hereinabove may all be used together in a single system. In other embodiments of the invention, some of the features may be omitted. The features may be used in any compatible arrangement. Many variations and modifications not explicitly described above are possible without departing from the scope of the invention as defined in the appended claims.
[0325] In this document, the term “load handling device”, “load handling device” and “bot” may be used interchangeably. The load handling device may be considered to be a tray handling device. The load handling device is a type of MHE or material handling equipment.
[0326] In this document, the language “movement relative to a gap” is intended to include movement within the gap, e.g. sliding along the gap, as well as movement into or out of a gap.
[0327] In this document, the language “movement in the n-direction” (and related wording), where n is one of x, y and z, is intended to mean movement substantially along or parallel to the n-axis, in either direction (i.e. towards the positive end of the n-axis or towards the negative end of the n-axis).
[0328] In this document, the word “connect” and its derivatives are intended to include the possibilities of direct and indirection connection. For example, “x is connected to y” is intended to include the possibility that x is directly connected to y, with no intervening components, and the possibility that x is indirectly connected to y, with one or more intervening components. Where a direct connection is intended, the words “directly connected”, “direct connection” or similar will be used. Similarly, the word “support” and its derivatives are intended to include the possibilities of direct and indirect contact. For example, “x supports y” is intended to include the possibility that x directly supports and directly contacts y, with no intervening components, and the possibility that x indirectly supports y, with one or more intervening components contacting x and/or y.
[0329] In this document, the word “comprise” and its derivatives are intended to have an inclusive rather than an exclusive meaning. For example, “x comprises y” is intended to include the possibilities that x includes one and only one y, multiple y's, or one or more y's and one or more other elements.
[0330] Where an exclusive meaning is intended, the language “x is composed of y” will be used, meaning that x includes only y and nothing else.