BRINE ELECTROLYZER
20230279567 · 2023-09-07
Inventors
- Shrihari Sankarasubramanian (St. Louis, MO, US)
- Pralay Gayen (St. Louis, MO, US)
- Vijay Ramani (St. Louis, MO, US)
Cpc classification
C25B11/093
CHEMISTRY; METALLURGY
C25B9/23
CHEMISTRY; METALLURGY
C25B11/075
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C25B11/054
CHEMISTRY; METALLURGY
International classification
Abstract
Described herein is a brine electrolyzer including a pyrochlore electrocatalyst. The brine may include natural or added perchlorate salts. Also described herein are methods of using the brine electrolyzer. Advantages of this brine electrolyzer include device operation at near-neutral pH, device operation without the need for a deionized water feed, and the use of selective catalysts at the anode that favor oxygen evolution and mitigate the occurrence of unwanted side reactions.
Claims
1. An electrolytic cell comprising: a cathode; an anode comprising a pyrochlore; an ion exchange membrane separating the cathode and the anode; and a brine solution in contact with the anode and the cathode, wherein the brine solution optionally comprises a perchlorate salt.
2. The electrolytic cell of claim 1, wherein the brine solution comprises NaCl in a concentration in a range of from about 0.05% to about 3%.
3. The electrolytic cell of claim 1, wherein the brine solution comprises NaCl in a concentration in a range of from about 3% to about 5%.
4. The electrolytic cell of claim 1, wherein the brine solution comprises NaCl in a concentration in a range of from about 5% to about 28%.
5. The electrolytic cell of claim 1, wherein the brine solution does not comprise a perchlorate salt.
6. The electrolytic cell of claim 1, wherein the brine solution comprises a perchlorate salt selected from the group consisting of Mg(C1O.sub.4).sub.2, Ca(C1O.sub.4).sub.2, NaC1O.sub.4, salts of Li, Ba, K, and Mg, and combinations thereof.
7. The electrolytic cell of claim 1, wherein the brine solution comprises a perchlorate salt in a concentration in the range of from about 0.1 M to about 3 M.
8. The electrolytic cell of claim 1, wherein the pyrochlore is a compound according to Formula I: ##STR00003## wherein A.sup.1 and A.sup.2 are each independently selected from the group consisting of Pb, Y, La, Gd, Bi, Dy, Cd, T1, and Ca; B.sup.1 and B.sup.2 are each independently selected from the group consisting of Ru, Ir, Rh, Re, Sn, Ti, Pt, Os, Zr, and Pd; x is a value between 0 and 2; y is a value between 0 and 2; and z is a value between 0 and 1.
9. The electrolytic cell of claim 1, wherein the pyrochlore is essentially free of Bi.
10. The electrolytic cell of claim 1, wherein the cathode comprises a catalyst selected from the group consisting of Pt, Pd, alloys of Pt and alloys of Pd supported on C, RuO.sub.2, Ni(OH).sub.2, TiO.sub.2, SnO.sub.2, TiO.sub.2 with Nb or Ru dopants, SnO.sub.2 with Sb or Ta dopants, and combinations thereof.
11. The electrolytic cell of claim 1, wherein the ion exchange membrane is selected from the group consisting of an anion exchange membrane and a proton exchange membrane.
12. A method of using an electrolytic cell, the method comprising: using the electrolytic cell to produce H.sub.2 and O.sub.2 from a brine solution; wherein the electrolytic cell comprises: a cathode; an anode comprising a pyrochlore; an ion exchange membrane separating the cathode and the anode; and a brine solution in contact with the anode and the cathode, wherein the brine solution optionally comprises a perchlorate salt.
13. The method of claim 12, wherein the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises applying a current having a current density in the range of from about 500 mA/cm.sup.2 to about 1500 mA/cm.sup.2.
14. The method of claim 12, wherein the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -70° C. to about 40° C.
15. The method of claim 12, wherein the H.sub.2 and O.sub.2 are concurrently produced.
16. The method of claim 12, wherein the brine solution does not comprise a perchlorate salt.
17. The electrolytic cell of claim 12, wherein the brine solution comprises NaCl.
18. The method of claim 12, wherein the brine solution comprises a perchlorate salt that is added to a natural brine solution.
19. The method of claim 12, wherein the brine solution naturally comprises a perchlorate salt.
20. The method of claim 12, wherein the pH of the brine solution is in the range of from about 7 to about 8.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DISCLOSURE
[0045] Described herein is an electrolytic cell comprising a cathode, an anode comprising a pyrochlore, an ion exchange membrane separating the cathode and the anode, and a brine solution in contact with the anode and the cathode. The brine solution optionally comprises a perchlorate salt.
[0046] As used herein, a pyrochlore is a compound having the pyrochlore crystal structure (Fd3m).
[0047] In some embodiments, the pyrochlore comprises oxygen and at least two different rare earth or transition metal species.
[0048] In some embodiments, the pyrochlore is a compound according to Formula I:
##STR00001##
wherein A.sup.1 and A.sup.2 are each independently selected from the group consisting of Pb, Y, La, Gd, Bi, Dy, Cd, Tl, and Ca; B.sup.1 and B.sup.2 are each independently selected from the group consisting of Ru, Ir, Rh, Re, Sn, Ti, Pt, Os, Zr, and Pd; x is a value between 0 and 2; y is a value between 0 and 2; and z is a value between 0 and 1.
[0049] In some embodiments, x is selected from the group consisting of 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, and 2.0.
[0050] In some embodiments, y is selected from the group consisting of 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9, and 2.0.
[0051] In some embodiments, z is selected from the group consisting of 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, and 1.0.
[0052] In some embodiments, the pyrochlore is a compound according to Formula II:
##STR00002##
wherein A is selected from the group consisting of Pb, Y, La, Gd, Bi, Dy, Cd, and Tl; B is selected from the group consisting of Ru, Ir, Rh, Sn, Ti, Pt, Os, and Pd; and z is a value between 0 and 1.
[0053] In some embodiments, A is Pb.
[0054] In some embodiments, B is Ru.
[0055] In some embodiments, z is selected from the group consisting of 0, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, and 1.0.
[0056] In some embodiments, the pyrochlore is Pb.sub.2Ru.sub.2O.sub.7-z.
[0057] In some embodiments, the pyrochlore does not comprise Bi. In some embodiments, the pyrochlore is essentially free of Bi. In some embodiments, the pyrochlore being essentially free of Bi means that the pyrochlore comprises less than about 5% of Bi.
[0058] In some embodiments, the cathode comprises a catalyst selected from the group consisting of Pt, Pd, alloys of Pt and alloys of Pd supported on C, RuO.sub.2, Ni(OH).sub.2, TiO.sub.2, SnO.sub.2, TiO.sub.2 with Nb or Ru dopants, SnO.sub.2 with Sb or Ta dopants, and combinations thereof. Suitable alloys of Pd supported on C are described in US9799881, which is incorporated by reference herein.
[0059] In some embodiments, the cathode comprises a Pt/C catalyst. In some embodiments, the cathode comprises a Pt/RuO.sub.2-TiO.sub.2 catalyst. In some embodiments, the cathode comprises a Pt/C/ Ni(OH).sub.2 catalyst.
[0060] As used herein, brine is a solution comprising water and relatively high concentrations of NaCl. In some embodiments, brine is a solution comprising water, relatively high concentrations of NaCl, and perchlorate salts. In some embodiments, brine is a solution comprising a salt comprising (i) at least one cation selected from the group consisting of lithium, sodium, potassium, barium, calcium, magnesium and ammonium; and (ii) at least one anion selected from the group consisting of chloride, perchlorate, sulfate, carbonate, bicarbonate and nitrate.
[0061] In some embodiments, the brine is brackish water. In some embodiments, the brine has a NaCl concentration in the range of from about 0.05% to about 3%, from about 0.10% to about 2%, or from about 0.15% to about 1%.
[0062] In some embodiments, the brine is saline water. In some embodiments, the brine has a NaCl concentration in the range of from about 3% to about 5%.
[0063] In some embodiments, the brine is seawater. In some embodiments, the brine has a NaCl concentration of about 3.5%.
[0064] In some embodiments, the brine is a saturated brine. In some embodiments, the brine has a NaCl concentration in the range of from about 5% to about 28%, from about 10% to about 25%, or from about 15% to about 20%. In some embodiments, the brine has a NaCl concentration greater than about 28%.
[0065] In some embodiments, the brine solution comprises a perchlorate salt. The perchlorate salt improves the electrolyte conductivity without blocking the catalytic reaction sites, thereby improving cell performance.
[0066] In some embodiments, the brine solution comprises a perchlorate salt in a concentration in the range of from about 0.1 M to about 3 M, from about 0.5 M to about 2 M, or from about 0.75 M to about 1.5 M.
[0067] In some embodiments, the electrolytic cell comprises a perchlorate salt selected from the group consisting of Mg(ClO.sub.4).sub.2, Ca(ClO.sub.4).sub.2, NaClOs, salts of Li, Ba, K, and Mg, and combinations thereof.
[0068] In some embodiments, the brine solution comprises CO.sub.2. In some embodiments, the CO.sub.2 is added to the brine solution. In some embodiments, the brine solution comprises CO.sub.2 that is added to a natural brine solution. In some embodiments, the brine solution naturally comprises CO.sub.2. Brine solutions that naturally include CO.sub.2 may include CO.sub.2 dissolved from the atmosphere. In some embodiments, the brine solution comprises CO.sub.2 at a concentration in the range of from about 0.0001 M to about 3 M.
[0069] In some embodiments, the brine solution has a neutral pH or a near neutral pH. In some embodiments, the brine solution has a pH in the range of from about 7 to about 8.
[0070] In some embodiments, the ion exchange membrane is selected from the group consisting of an anion exchange membrane and a proton exchange membrane. In some embodiments, the ion exchange membrane is an anion exchange membrane. In some embodiments, the ion exchange membrane is selected from the group consisting of block copolymers, SEBS membranes, QPEK membranes, and combinations thereof.
[0071] In some embodiments, any suitable anion exchange membrane known in the art is used. Suitable anion exchange membranes include those described in US20190044158 and WO2020028374, which are incorporated by reference herein.
[0072] Also described herein is a method of using an electrolytic cell, wherein the electrolytic cell comprises a cathode, an anode comprising a pyrochlore, an ion exchange membrane separating the cathode and the anode, and a brine solution in contact with the anode and the cathode. The brine solution optionally comprises a perchlorate salt. The method comprises using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution.
[0073] In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises applying a current having a current density in the range of from about 500 mA/cm.sup.2 to about 1500 mA/cm.sup.2. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises applying a current having a current density less than about 1000 mA/cm.sup.2. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises applying a current having a current density greater than about 1000 mA/cm.sup.2 at below 2 V cell voltage.
[0074] In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -70° C. to about 40° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -70° C. to about 25° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -70° C. to about 0° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -70° C. to about -5° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -70° C. to about -20° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature less than about -5° C.
[0075] In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -5° C. to about 40° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about 0° C. to about 40° C. In some embodiments, the method step of using the electrolytic cell to produce H.sub.2 and O.sub.2 from the brine solution comprises using the electrolytic cell at a temperature in the range of from about -5° C. to about 25° C.
[0076] In some embodiments, the H.sub.2 and O.sub.2 are concurrently produced. In some embodiments, the H.sub.2 and O.sub.2 are concurrently produced and are essentially free of Cl.sub.2. In some embodiments, the H.sub.2 and O.sub.2 being concurrently produced and being essentially free of Cl.sub.2 means that Cl.sub.2 is produced in an amount less than about 10%, less than about 5%, less than about 3%, less than about 1%, less than about 0.5% or less than about 0.1% of the total products. In some embodiments, the H.sub.2 and O.sub.2 are concurrently produced and are essentially free of CO. In some embodiments, the H.sub.2 and O.sub.2 being concurrently produced and being essentially free of CO means that CO is produced in an amount less than about 10%, less than about 5%, less than about 3%, less than about 1%, less than about 0.5% or less than about 0.1% of the total products.
[0077] In some embodiments, the perchlorate salt is added to the brine solution. In some embodiments, the brine solution comprises a perchlorate salt that is added to a natural brine solution. In some embodiments, the brine solution is a terrestrial brine solution. In some embodiments, the brine solution is a seawater brine solution.
[0078] In some embodiments, the brine solution naturally comprises a perchlorate salt. In some embodiments, the brine solution is an extraterrestrial liquid water brine solution. In some embodiments, the brine solution is a Martian liquid water brine solution.
[0079] In some embodiments, the brine solution is a mixture of a terrestrial brine solution and an extraterrestrial liquid water brine solution.
EXAMPLES
Materials and Methods
Synthesis of Lead Ruthenate Pyrochlores (Pb.SUB.2.Ru.SUB.2.O.SUB.7-δ.)
[0080] 5 mmol Ruthenium (III) nitrosylnitrate (Ru(NO)(NO.sub.3).sub.3, Ru 31.3% minimum, Alfa Aesar) were dissolved in 25 mL of DI water (18.2 MΩ cm) and stirred for 10 minutes. 5 mmol lead (II) nitrate (Pb(NO.sub.3).sub.2, 99.999%, Sigma Aldrich) was also separately dissolved in 25 mL DI water and stirred for 10 minutes. The solutions were mixed and stirred for an additional 30 minutes. Subsequently, the mixture was added to 500 mL 4 M KOH solution and a precipitate was obtained. The precipitate was crystallized by maintaining the KOH solution at 85° C. with continuous oxygen bubbling for 5 days. The solution volume was maintained by adding DI water every 24 hours. Following 5 days of crystallization, the solid was separated by centrifugation (Thermo Scientific, Heraeus Multifuge X1) at 10000 rpm, with a subsequent centrifugal wash with DI water until pH 7-8 was achieved. Upon reducing the pH, the solid was further washed 3 times with glacial acetic acid followed by acetone (3 times) and dried at 60° C. overnight in an oven. The dry solid was ground and used for experiments.
Analytical Characterization of Lead Ruthenate Pyrochlores (Pb.SUB.2.Ru.SUB.2.O.SUB.7-δ.)
[0081] The electrical conductivity of Pb.sub.2Ru2O.sub.7-δ was measured using a custom two-electrode conductivity cell consisting of two Cu solid rods encased in a hollow polyether ether ketone (PEEK) block. The powdered samples were placed between the Cu rods and compressed at a constant torque of 0.29 kg-m to ensure good electrical contact. The resistance (Ω, ohm) was calculated using electrochemical impedance spectroscopy (EIS) with a frequency range of 0.1-10.sup.5 Hz with amplitude of 10 mV. The conductivity was measured according to the following formula:
where, σ is conductivity (S cm.sup.-1), l is the sample thickness (cm), R is the measured resistance (ohm) and A is the cross-sectional area (cm.sup.2).
[0082] The morphology of the samples and their elemental composition was examined using scanning electron microscopy (SEM) coupled with energy dispersive analysis of X-rays (EDAX) using a JEOL JSM-7001 LVF Field Emission SEM. Crystallographic characterization using X-ray diffraction (XRD) was carried out with a Bruker d8 advance x-ray diffractometer, scanning from 20 to 80° (2θ) at a rate of 0.5° minute-.sup.1 followed by Rietveld refinement to determine the lattice constant. X-ray photoelectron spectroscopy (XPS) was performed on Pb.sub.2Ru.sub.2O.sub.7-δ using 5000 VersaProbe II Scanning ESCA Microprobe with A1 K-alpha x-ray source to determine the surface elemental composition and oxidation states. N.sub.2 adsorption-desorption isotherms obtained using a QuantaChrome (QuantaSorb) instrument were analyzed using the Brunauer-Emmett-Teller (BET) model to determine the catalyst specific surface area.
Experimental Simulation of Martian Environment
[0083] The Martian regolith composition has been determined to have substantial concentrations of perchlorate salts. This composition is shown below in Table 1.
TABLE-US-00001 Martian regolith composition as determined from surface samples from the Phoenix lander. Ion Measured concentration (moles x 10.sup.-5/cm.sup.3) Na.sup.+ 3.23 K.sup.+ 0.74 Ca.sup.2+ 1.28 Mg.sup.2+ 7.31 Cl.sup.- 0.97 ClO.sub.4.sup.- 5.83 SO.sub.4.sup.2- 13.4
[0084] All experiments were performed in a simulated Martian environment. The low Martian terrestrial temperatures (-36° C.) were maintained by immersing the entire electrochemical experimental setup in a dry-ice bath with an ethylene glycol and ethanol mixture. By controlling the ratio of ethanol and ethylene glycol the temperature was lowered to -36° C. The CO.sub.2-rich Martian atmosphere was simulated by purging CO.sub.2 into the electrolyte. All measurements were carried out in a 2.8 M Mg(ClO.sub.4).sub.2 solution to mimic the anticipated liquid brine solutions on the Martian surface. Despite the low atmosphere pressure in Mars, the regolithic brines remained in the liquid phase.
Electrochemical Measurements of Lead Ruthenate Pyrochlores (Pb.SUB.2.Ru.SUB.2.O.SUB.7-.δ)
[0085] The ORR and OER electrochemical activities of Pb.sub.2Ru.sub.2O.sub.7-δ at various reaction regimes were evaluated using the standard rotating disk electrode (RDE) method. Catalyst inks were prepared by ultrasonication (QSonica; Q700 sonicator) of a mixture of 25 mg catalyst, 6 mL of 24% (vol/vol) isopropanol/water, 0.275 mL of Nafion solution (Sigma Aldrich; 5 wt % solution in aliphatic alcohols) and 0.250 mL of 1 M KOH for 10 minutes (1 minute of sonication followed by 30 seconds cool down). KOH was added to neutralize the acidity of Nafion to preclude the possibility of Pb.sub.2Ru.sub.2O.sub.7-δ exposure to acidic environments.
[0086] Electrochemical measurements were carried out using a conventional three-electrode setup (Pine instruments, AKCELL). The working electrode (WE) consisted of a thin-film of 200 .Math.g cm.sup.-2.sub.disk of Pb.sub.2Ru.sub.2O.sub.7-δ supported on glassy carbon (GC). The WE was prepared by drop casting 10 .Math.L of the Pb.sub.2Ru.sub.2O.sub.7-.sub.δ ink onto a 0.196 cm.sup.2 GC electrode polished to a mirror-like finish using 0.05 .Math.m alumina slurry (Pine Instruments). The ink was dried in an uniform manner with homogenous particle distribution by rotating the RDE rotor at 400 rpm in an inverted position. Pt mesh and Ag wire were used as the counter and pseudo-reference electrode respectively. Linear sweep voltammetry (LSV) was recorded by sweeping the potential at 20 mV s.sup.-1 in N.sub.2-, O.sub.2- and CO.sub.2-saturated 2.8 M Mg(ClO.sub.4).sub.2 electrolyte at different temperatures. The non-faradaic, capacitive current contributions were obtained from the scans under a N.sub.2 atmosphere.
[0087] Solution resistance was measured as 10 Ω using EIS. Cathodic and anodic potential scans were carried out to measure the ORR and OER currents. All the LSV scans were corrected for resistive and capacitive contributions. The measurements were carried out at different temperatures between 21° C. to -36° C. The OER measurements were carried out under both O.sub.2 and CO.sub.2 atmospheres while ORR was carried out only with O.sub.2-saturated electrolyte.
Simulated Martian Regolithic Brine Electrolyzer
[0088] The Pb.sub.2Ru.sub.2O.sub.7-δ OER electrocatalyst was integrated into a 5 cm.sup.2 single cell (Fuel Cell Technologies Inc.) solid-state alkaline water electrolyzer fed with CO.sub.2 purged 2.8 M Mg(ClO.sub.4).sub.2 operated at average Earth (21° C.) and Martian terrestrial temperatures (-36° C.). The anode bipolar plate was a corrosion-resistant titanium metal plate (2 × 2 mm.sup.2 single parallel flow channels) to avoid carbon corrosion whereas cathode was a graphite plate (1 × 1 mm.sup.2 three serpentine flow channels). A membrane electrode assembly (MEA) was fabricated by sandwiching an anion exchange membrane (AEM, Fumasep FAA-3-50, thickness = 50 .Math.m) between two gas diffusion electrodes (GDE). GDEs were prepared by painting catalyst ink with a N.sub.2-propelled airbrush (Badger 150) on gas diffusion layers (GDLs) consisting of carbon paper with high wettability on the cathode side and titanium sheet on the anode side to avoid corrosion. For the anode, the Pb.sub.2Ru.sub.2O.sub.7-δ ink was prepared by sonicating 0.05 g catalyst, 3.2 g isopropanol/water (1/1 vol%) and 0.176 g of 5 wt% solubilized AEM binder (Fumion FAA-3, Fumatech). For the cathode, the Pt/C catalyst (Pt 46.5%, Tanaka, Japan) ink was prepared by sonicating 0.05 g catalyst, 3.2 g isopropanol/water (1/1 vol%) and 0.428 g of 5 wt% solubilized AEM binder. This composition yields a catalyst to binder ratio of 85:15 and 70:30 for the anode and cathode, respectively. The Pb.sub.2Ru.sub.2O.sub.7-δ loading was 1 mg cm.sup.-2 on the anode side whereas Pt/C loading was maintained as 0.5 mg.sub.Pt cm.sup.-2 on the cathode side. The MEAs were ion-exchanged to the OH.sup.- form by immersing the AEM and electrodes in three batches of 1 M KOH each for 8-10 hours for a total of 24-30 hours followed by a thorough DI water wash. After the electrolyzer was assembled, 2.8 M Mg(ClO.sub.4).sub.2 purged with CO.sub.2 was fed to the electrolyzer at room temperature and Martian temperature (-36° C.) with a flow rate of 200 mL min.sup.-1. A potential stair-step protocol was applied with the anodic sweep from 1.2 V to 2.2 V and the data was recorded following current relaxation after a 1 minute potentiostatic hold.
Results and Discussion
OER Activities
[0089] The OER activity of a synthesized Pb.sub.2Ru.sub.2O.sub.7-δ pyrochlore electrocatalyst was examined in the SMRB and contrasted with a RuO.sub.2 benchmark electrocatalyst. Linear sweep voltammograms (LSVs) that were obtained using a thin film rotating disk electrode (RDE) for different catalysts at 21° C. and -36° C. are depicted in
[0090] The OER activities for all the electrodes were also compared upon application of a constant overpotential (200 mV) as depicted in
[0091] Pb.sub.2Ru.sub.2O.sub.7-δ was also tested across a range of temperatures in CO.sub.2-saturated SMRB (
Reaction Conditions
[0092] To identify the limiting reaction in the SMRB electrolyzer, the hydrogen evolution reaction (HER) was examined on Pt/C in CO.sub.2-saturated SMRB over a range of temperatures from 21° C. and -36° C. (
[0093] Electrolyzers built with Pb.sub.2Ru.sub.2O.sub.7-δ anodes, a commercial Fumasep FAA-3-50 anion-exchange membrane (AEM) separators, and Pt/C cathodes (
[0094] At both temperatures, the electrolyzer showed excellent performance with peak power densities of 1.23 W.cm.sup.-2 (1.92 V, -36° C.) and 1.85 W.cm.sup.-2 (1.85 V, 21° C.), with the decrease in performance in direct correlation to the device temperature being attributed to a combination of lower faradaic currents due to lower reaction rates and increased device resistance due to sluggish ion transport. To put the performance in perspective, reported solid-state alkaline water electrolyzers operating at 50° C. with a Pb.sub.2Ru.sub.2O.sub.7-δ anode achieved a power density of 1.2 W.cm.sup.-2 at 1.85 V using a DI water feed. The electrolyzer was found to exhibit a faradaic efficiency of about 70% (
Comparison to MOXIE
[0095] The metrics of the SMRB electrolyzer described herein were compared to existing plans for the generation of O.sub.2 on Mars. MOXIE, developed by MIT and NASA as a test bed on the Mars 2020 mission, has been designed to produce 10-22 g. hr.sup.-1 of O.sub.2 by the electrolysis of CO.sub.2. Utilizing the abundant CO.sub.2 present in the Martian atmosphere, MOXIE produces O.sub.2 and CO, with pure O.sub.2 obtained by subsequent purification. Despite utilizing an abundant and geographically unconstrained feedstock, the production of CO represents a toxic inhalation hazard. Due to the differing design philosophies, the performances of electrolyzers in accordance with the present disclosure have been compared with MOXIE purely on the basis of the rate of O.sub.2 production (
Analysis
Analytical Characterization
[0096] XRD on freshly prepared samples confirmed the presence of Pb-Ru pyrochlore phases (
[0097]
The Thermodynamics of Martian Regolithic Brines
[0098] The low Martian atmospheric pressure, of about 6.4 mbar depresses the boiling point of pure water to -39.9° C. This effect is countered in highly concentrated Mg(ClO.sub.4).sub.2 brines where the high salt concentration elevates the boiling point. The boiling-point elevation is calculated via the following equation:
where, ΔT.sub.b is the elevation in boiling-point (T.sub.b(.sub.solution) - T.sub.b(.sub.pure solvent)), K.sub.b is the ebullioscopic constant of pure solvent (0.512 for pure water), and b.sub.B is molality of the solution. b.sub.B is calculated as b.sub.B = b.sub.solutei. Where, b.sub.solute is the molarity of the solute and i is the van’t Hoff factor which is about 3 for Mg(ClO.sub.4).sub.2. Equation 2 predicts a ΔT.sub.b of 4.3° C. for 2.8 M Mg(ClO.sub.4).sub.2, resulting in a boiling point of -35.6° C. Therefore, the perchlorate brine will neither freeze via freezing point depression nor vaporize/boil (vapor pressure.sub.water@-40.sub.degC = 0.39 mbar << 6.38 mbar = Martian atmospheric pressure) via boiling point elevation, allowing for the presence of liquid water solutions on the Martian surface.
[0099] The simulation of terrestrial Martian temperature accounted for the large diurnal temperature range, low atmospheric pressure, and highly concentrated perchlorate brine. The low diurnal temperatures (-39° C. to -81° C.) suggested that water is most likely to be present in the solid/ice state. However, water present in highly concentrated perchlorate brines experiences a freezing point depression resulted in a freezing temperature below -60° C. Therefore, spatiotemporal conditions exist on Mars to allow for the presence of liquid brine solutions. The extreme hygroscopic nature of perchlorate salts will also result in the absorption of atmospheric moisture even when present in very low concentrations of up to 210 ppm.
Electrochemistry in Simulated Martian Environment
[0100] The OER activity of Pb.sub.2Ru.sub.2O.sub.7-δ in O.sub.2-purged simulated Martian regolithic brine (SMRB) was measured over a range of temperatures (21° C. to -36° C.) and benchmarked against RuO.sub.2 and GC. Pb.sub.2Ru.sub.2O.sub.7-δ exhibited higher OER currents (and hence OER activity) over the entire OER potential window compared to RuO.sub.2 and GC at any temperature (
close to 118 mV dec.sup.-1 indicate that the first electron transfer step is rate determining which confirms oxygen vacancy sensitive OER and the transfer coefficient (α) is 0.5, rendering both the forward and backward reaction equally facile. The effect of the solvation shell on charge transfer at (or near) electrode surfaces has previously been demonstrated.
[0101] The increasing Tafel slopes as a function of the temperature indicate an asymmetry in the overpotentials needed for the OER and ORR as the ORR is solvation controlled whereas OER is solvation independent as the solvent itself is the reactant (
[0102]
[0103] Alternatively, in end-on adsorption, the initial step is likely to be the formation of OOH species, followed by O—O bond cleavage and subsequent H.sup.+ attack to produce 20H* which further reacts to produce 2H.sub.2O.
[0104] Alternatively, the formation of OOH maybe followed by the addition of another H.sup.+ to produce H.sub.2O.sub.2. The H.sub.2O.sub.2 further reacts with a series of H.sup.+ ions to produce 20H and then 2H.sub.2O. The chemical decomposition of H.sub.2O.sub.2 to O.sub.2 and the possible equilibriums in each of the steps in the mechanism are not considered due to the expected low concentration of H.sub.2O.sub.2 at the surface (due to constant convection during the rotation of the RDE) and the overpotential driving the reactions forward.
[0105] The ORR in the SMRB was examined at a range of temperatures to establish the activity of the Pb.sub.2Ru.sub.2O.sub.7-δ electrocatalysts and then translate it to the simulated Martian conditions to produce energy on Mars in future. Given the wide range of temperatures examined and the consequent increase in the overpotential required to initiate ORR, the activity of the catalysts was examined at 200 mV overpotential at all temperatures, with the overpotential chosen to improve the faradaic efficiency of the overall unitized regenerative fuel cell (URFC = electrolyzer and fuel cell) system. In
[0106] This written description uses examples to illustrate the present disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any compositions or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have elements that do not differ from the literal language of the claims, or if they include equivalent elements with insubstantial differences from the literal language of the claims.
[0107] As used herein, the terms “comprises,” “comprising,” “includes,” “including,” “has,” “having,” “contains”, “containing,” “characterized by” or any other variation thereof, are intended to cover a non-exclusive inclusion, subject to any limitation explicitly indicated. For example, a composition, mixture, process or method that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, mixture, process or method.
[0108] The transitional phrase “consisting of” excludes any element, step, or ingredient not specified. If in the claim, such would close the claim to the inclusion of materials other than those recited except for impurities ordinarily associated therewith. When the phrase “consisting of” appears in a clause of the body of a claim, rather than immediately following the preamble, it limits only the element set forth in that clause; other elements are not excluded from the claim as a whole.
[0109] The transitional phrase “consisting essentially of” is used to define a composition or method that includes materials, steps, features, components, or elements, in addition to those literally disclosed, provided that these additional materials, steps, features, components, or elements do not materially affect the basic and novel characteristic(s) of the claimed disclosure. The term “consisting essentially of” occupies a middle ground between “comprising” and “consisting of”.
[0110] Where a disclosure or a portion thereof is defined with an open-ended term such as “comprising,” it should be readily understood that (unless otherwise stated) the description should be interpreted to also describe such a disclosure using the terms “consisting essentially of” or “consisting of.”
[0111] Further, unless expressly stated to the contrary, “or” refers to an inclusive or and not to an exclusive or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
[0112] Also, the indefinite articles “a” and “an” preceding an element or component of the disclosure are intended to be nonrestrictive regarding the number of instances (i.e. occurrences) of the element or component. Therefore “a” or “an” should be read to include one or at least one, and the singular word form of the element or component also includes the plural unless the number is obviously meant to be singular.