Conveying device, fixing device, and image forming apparatus
11754950 · 2023-09-12
Assignee
Inventors
- Masato Yamashita (Ebina, JP)
- Takayuki Yamashita (Ebina, JP)
- Yoshiki Shimodaira (Ebina, JP)
- Kosuke Yamada (Ebina, JP)
- Tetsuro Kodera (Ebina, JP)
- Mitsuhiro Matsumoto (Ebina, JP)
Cpc classification
B65H5/06
PERFORMING OPERATIONS; TRANSPORTING
B65H29/52
PERFORMING OPERATIONS; TRANSPORTING
B65G39/02
PERFORMING OPERATIONS; TRANSPORTING
G03G15/2028
PHYSICS
B65H5/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A conveying device includes: a rotation part to which a holding part configured to hold a material to be conveyed is attached and configured to rotate in a circumferential direction to convey the material to be conveyed; a conveying roller that is provided with a recess for accommodating the holding part to convey the material to be conveyed; and a guide member including a guide portion configured to guide the material to be conveyed on a downstream side of the conveying roller, and a space in an intersecting direction intersecting the circumferential direction with respect to the guide portion, the space where the holding part moving by rotation of the rotation part passes through.
Claims
1. A fixing device comprising: a rotator to which a holder is attached so that a material to be conveyed is held, wherein the rotator rotates in a circumferential direction to convey the material to be conveyed; a conveying roller to convey the material to be conveyed, wherein the conveying roller includes a recess for accommodating the holder; a guide member comprising a guider that guides the material to be conveyed on a downstream side of the conveying roller, and a space in an intersecting direction intersecting the circumferential direction with respect to the guider, the space being where the holder moving by rotation of the rotation part passes through; and a nip portion that has a nip area that nips the material to be conveyed between the conveying roller and a roller facing to the conveying roller or a belt facing to the conveying roller, wherein the holder releases holding of the material to be conveyed after a front end of the material to be conveyed passes through the nip area.
2. The fixing device according to claim 1, wherein a plurality of the guiders are in the guide member with the space between the plurality of the guiders in the intersecting direction.
3. The fixing device according to claim 2, wherein the guide member comprises a connecting portion that connects the plurality of the guiders in the intersecting direction on a downstream side of the plurality of the guiders, and the connecting portion and the plurality of the guiders are one component.
4. The fixing device according to claim 1, wherein the holder comprises a holding portion that holds the material to be conveyed, and releases holding of the material to be conveyed before the holding portion passes through the space, and the holder releases the holding of the material to be conveyed after a portion of the holder except for the holding portion enters the space.
5. The fixing device according to claim 2, wherein the holder comprises a holding portion that holds the material to be conveyed, and releases holding of the material to be conveyed before the holding portion passes through the space, and the holder releases the holding of the material to be conveyed after a portion of the holder except for the holding portion enters the space.
6. The fixing device according to claim 3, wherein the holder comprises a holding portion that holds the material to be conveyed, and releases holding of the material to be conveyed before the holding portion passes through the space, and the holder releases the holding of the material to be conveyed after a portion of the holder except for the holding portion enters the space.
7. The fixing device according to claim 4, wherein the holder releases holding of the material to be conveyed after a front end of the material to be conveyed passes through the nip area.
8. The fixing device according to claim 4, wherein the nip area is configured to nip the material to be conveyed between the nip area and the conveying roller after the holder releases holding of the material to be conveyed.
9. The fixing device according to claim 4, wherein the guide member is configured to move the front end of the material to be conveyed toward an outer side in a radial direction of the conveying roller to peel the material to be conveyed from the conveying roller after the holder releases holding of the material to be conveyed.
10. The fixing device according to claim 9, further comprising: a mechanism that moves the guide member toward the outer side in the radial direction of the conveying roller after the guide member enters the recess.
11. The fixing device according to claim 10, wherein the moving mechanism comprises a cam having a recess in an outer peripheral portion of the cam and configured to rotate together with the conveying roller, and a cam follower having one end to which the guide member is fixed and the other end being in contact with an outer peripheral surface of the cam and configured to move in a radial direction of the cam.
12. A fixing device comprising: a rotator to which a holder is attached so that a material to be conveyed is held, wherein the rotator rotates in a circumferential direction to convey the material to be conveyed; a conveying roller that is provided with a recess for accommodating the holder to convey the material to be conveyed; a guider that guides the material to be conveyed on a downstream side of the conveying roller; and a nip portion that has a nip area that nips the material to be conveyed between the conveying roller and a roller facing to the conveying roller or a belt facing to the conveying roller, wherein the holder is configured to pass a position overlapping the guider when viewed from an intersecting direction intersecting the circumferential direction and shifted in the intersecting direction with respect to the guider, by rotation of the rotation part, and the holder releases holding of the material to be conveyed after a front end of the material to be conveyed passes through the nip area.
13. An image forming apparatus comprising: a forming unit configured to form an image on a recording medium as the material to be conveyed; and the fixing device according to claim 1 configured to fix the image on the recording medium on which the image is formed by the forming unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Exemplary embodiment(s) of the present invention will be described in detail based on the following figures, wherein:
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DETAILED DESCRIPTION
(14) Hereinafter, an example of an exemplary embodiment according to the present invention will be described with reference to the drawings.
Image Forming Apparatus 10
(15) A configuration of an image forming apparatus 10 according to the present exemplary embodiment will be described.
(16) The image forming apparatus 10 illustrated in
Image Forming Unit 14
(17) The image forming unit 14 is an example of a forming unit that forms an image on a recording medium. Specifically, the image forming unit 14 has a function of forming a toner image on a recording medium P serving as an example of a material to be conveyed. More specifically, the image forming unit 14 includes a toner image forming unit 22 and a transfer device 17.
Toner Image Forming Unit 22
(18) The toner image forming unit 22 illustrated in
(19) Since the toner image forming unit 22 of each color has the same configuration except for the toner to be used, on behalf of the toner image forming unit 22 of each color, each part of the toner image forming unit 22(Y) is denoted by a reference numeral in
(20) Specifically, the toner image forming unit 22 of each color includes a photosensitive drum 32 (photoconductor) that rotates in one direction (for example, in a counterclockwise direction in
(21) In the toner image forming unit 22 of each color, the charger 23 charges the photosensitive drum 32. The exposure device 36 exposes the photosensitive drum 32 charged by the charger 23 to form an electrostatic latent image on the photosensitive drum 32. The developing device 38 develops the electrostatic latent image, which is formed on the photosensitive drum 32 by the exposure device 36, to form a toner image.
Transfer Device 17
(22) The transfer device 17 illustrated in
Primary Transfer Roller 26
(23) Each of the primary transfer rollers 26 illustrated in
Transfer Belt 24
(24) The toner images are transferred from the photosensitive drums 32 of the respective colors to an outer circumferential surface of the transfer belt 24 illustrated in
Secondary Transfer Body 27 and Opposing Roller 42A
(25) The secondary transfer body 27 illustrated in
(26) As illustrated in
(27) As illustrated in
(28) As illustrated in
First Conveying Body 11 and Second Conveying Body 12
(29) The first conveying body 11 illustrated in
(30) The second conveying body 12 illustrated in
Fixing Device 16
(31) The fixing device 16 illustrated in
(32) Specifically, the fixing device 16 is a device that fixes a toner image, which is transferred to the recording medium P by the transfer cylinder 28, to the recording medium P. More specifically, as illustrated in
Pressing Body 67
(33) As illustrated in
(34) The pressing roller 69 is an example of a conveying roller that is provided with a recess for accommodating a holding part to convey a material to be conveyed. The pressing roller 69 has a function of pressing the recording medium P by nipping the recording medium P between the pressing roller 69 and the heating roller 68. Plural (specifically, two, see
(35) As illustrated in
Heating Roller 68
(36) The heating roller 68 is an example of a nip portion having a nip area configured to nip a material to be conveyed between the nip area and the conveying roller. The heating roller 68 is also an example of a fixing roller configured to nip the material to be conveyed between the fixing roller and the conveying roller to fix an image formed on the material to be conveyed. The heating roller 68 has a function of heating the recording medium P. Specifically, the heating roller 68 includes a heating source 68B such as a halogen lamp. The heating roller 68 includes a fixing area T3 (an example of a nip area) configured to nip the recording medium P between the heating roller 68 and the pressing roller 69. The heating roller 68 heats a toner image in a state where the recording medium P is nipped between the heating roller 68 and the pressing roller 69 at the fixing area T3, and fixes the toner image to the recording medium P.
Conveying Part 15
(37) The conveying part 15 illustrated in
(38) More specifically, as illustrated in
(39) As illustrated in
(40) As illustrated in
(41) Plural grippers 54 are attached to each attachment member 55 at predetermined intervals along the apparatus depth direction D. In other words, the grippers 54 are attached to the chains 52 via the attachment member 55. The gripper 54 has a function of holding a front end of the recording medium P. Specifically, as illustrated in
(42) The gripper 54 includes the claw 54A and the claw base 54B, and holds the recording medium P by clamping the front end of the recording medium P between the claw 54A and the claw base 54B. In other words, it can be said that the gripper 54 is a gripping part configured to grip the recording medium P in a thickness direction thereof. The front end of the recording medium P is a downstream end of the recording medium P in the conveying direction X.
(43) More specifically, the gripper 54 holds the front end of the recording medium P outside an image area of the recording medium P. The image area of the recording medium P is an area onto which a toner image is transferred in the recording medium P. In the gripper 54, for example, the claw 54A is pressed against the claw base 54B by a spring or the like, and the claw 54A is opened and closed with respect to the claw base 54B by action of a cam or the like.
(44) A dimension (hereinafter referred to as a width) of each of the grippers 54 along the apparatus depth direction D is narrower than a width of the recording medium P. Therefore, the grippers 54 hold a part of the recording medium P in the apparatus depth direction D. As illustrated in
(45) In the conveying part 15, as illustrated in
(46) In the conveying part 15, after the recording medium P is caused to pass through the secondary transfer position T2, the recording medium P is further caused to pass through the fixing area T3 together with the gripper 54 in a state of being held by the gripper 54. At the portion where the chain 52 is wound around the sprocket 19, the gripper 54 moves integrally with the pressing roller 69 in the rotation direction (E direction) of the pressing roller 69 in a state of being accommodated in the recess 69D of the pressing roller 69.
Heating Unit 70
(47) The heating unit 70 illustrated in
(48) The heater 72 is a heating member that heats the recording medium P in a non-contact manner with respect to the recording medium P conveyed in the conveying direction X by the conveying part 15. More specifically, the heater 72 is configured as follows.
(49) That is, as illustrated in
(50) The reflection plate 73 has a function of reflecting infrared rays from the heater 72 to a device lower side (that is, a side of the recording medium P conveyed by the conveying part 15). Specifically, the reflection plate 73 is formed in a box shape with the device lower side opened. The reflection plate 73 is formed using, for example, a metal plate such as an aluminum plate.
Air-Blowing Part 80
(51) The air-blowing part 80 illustrated in
(52) Specifically, the air-blowing part 80 has a function of blowing air to a lower surface of the recording medium P conveyed by the conveying part 15. More specifically, the air-blowing part 80 has a function of lifting the recording medium P by blowing air to the recording medium P to maintain a non-contact state with respect to the recording medium P, such that the recording medium P is conveyed by the conveying part 15 in a state where the air-blowing part 80 is in the non-contact state with respect to a back surface opposite to the surface of the recording medium P on which an unfixed image is formed.
(53) More specifically, the air-blowing part 80 includes plural air blowers 84 arranged along the conveying direction X. The plural air blowers 84 send air upward and blow the air against the lower surface of the recording medium P to float the recording medium P. As an example, an axial blower that blows air in an axial direction is used as the air blower 84. As the air blower 84, a centrifugal blower that blows air toward a centrifugal direction, such as a multi-blade blower (for example, a sirocco fan), may be used.
Guide Plate 90
(54) The guide plate 90 illustrated in
(55) The guide plate 90 has a function of guiding the recording medium P that is conveyed from the fixing area T3 to the downstream side in the conveying direction. The guide plate 90 also functions as a peeling plate that peels the recording medium P, which is conveyed from the fixing area T3, from the pressing roller 69.
(56) Specifically, as illustrated in
(57) Plural gaps 96 are provided at intervals in the apparatus depth direction D with respect to the guide portion 92. The apparatus depth direction D is an example of an intersecting direction intersecting the rotation direction.
(58) As illustrated in
(59) The connecting portion 94 connects the plural guide portions 92 in the apparatus depth direction D, on a downstream side of the plural guide portions 92. The connecting portion 94 and the plural guide portions 92 are integrally formed. That is, the connecting portion 94 and the plural guide portions 92 are formed of one component. The connecting portion 94 and the plural guide portions 92 are formed in a comb shape in a plan view. The guide plate 90 has a length in the apparatus depth direction D. It can be said that the guide plate 90 is formed in a rectangular shape in which cutouts for forming the gaps 96 are provided.
(60) In the guide plate 90, as illustrated in
Release of Holding by Gripper 54
(61) In the present exemplary embodiment, at the following timing, the claw 54A is opened with respect to the claw base 54B by the action of the cam or the like, and holding of the recording medium P by the gripper 54 is released. That is, as illustrated in
(62) Specifically, the gripper 54 releases the holding of the recording medium P before the claw 54A and the claw base 54B pass through the gap 96 between the guide portions 92 of the guide plate 90. More specifically, the holding of the recording medium P is released after a portion of the gripper 54 except for the claw 54A and the claw base 54B (that is, a portion of the gripper 54 on a downstream side in the conveying direction) enters the gap 96. The gripper 54 releases the holding of the recording medium P before the guide plate 90 and the recording medium P overlap each other in the up-down direction.
Moving Mechanism 100
(63) A moving mechanism 100 illustrated in
(64) The shaft portion 110 extends along the apparatus depth direction D, and is rotatably supported by a frame (not illustrated) serving as a support body of the fixing device 16. A downstream end of the guide plate 90 in a conveying direction is fixed to the shaft portion 110. Therefore, the guide plate 90 is configured to rotate about the downstream end in the conveying direction.
(65) As illustrated in
(66) The cams 130 are fixed to both axial end portions of the pressing body 67. Accordingly, the cams 130 rotate integrally with the pressing body 67. A recess 133 is formed in an outer circumferential portion of each cam 130. Accordingly, the cam 130 includes a first cam surface 131 serving as an outer circumferential surface and a second cam surface 132 serving as a bottom surface of the recess 133 having a shorter distance from a rotation shaft than the first cam surface 131.
(67) The roller portion 124 of the cam follower 120 is in contact with an outer periphery of the cam 130 having the first cam surface 131 and the second cam surface 132 by at least one of an elastic force of a spring or the like and gravity.
(68) The guide plate 90 swings when a position with which the roller portion 124 comes into contact changes between the first cam surface 131 and the second cam surface 132. At a position where the roller portion 124 comes into contact with the first cam surface 131 (see
(69) In the present exemplary embodiment, a position of the second cam surface 132 in a circumferential direction in the cam 130 is set such that the guide plate 90 performs the following operation.
(70) That is, as illustrated in
(71) After the gripper 54 releases the holding of the recording medium P as illustrated in
(72) Specifically, as described below, the guide plate 90 lifts the front end of the recording medium P that passes between the pressing roller 69 disposed on a lower side and the heating roller 68 disposed on an upper side. As illustrated in
Operation of Present Exemplary Embodiment
(73) According to the image forming apparatus 10 (see
(74) The recording medium P to which the toner image is transferred is further conveyed by the conveying part 15 to pass between the heating unit 70 and the air-blowing part 80. At this time, the recording medium P is conveyed in a floating state by air sent from the air blower 84 of the air-blowing part 80. In the recording medium P, an unfixed image formed on the surface of the recording medium P is preheated in a non-contact manner by radiation heat of the heater 72 of the heating unit 70.
(75) The preheated recording medium P is further conveyed to the fixing area T3 by the conveying part 15, and heated and pressed by the heating roller 68 and the pressing roller 69 so that the toner image is fixed.
(76) In the present exemplary embodiment, as illustrated in
(77) On the other hand, after passing through the fixing area T3 together with the recording medium P while holding the recording medium P, the gripper 54 releases the holding of the recording medium P in a state where the guide plate 90 is located at the inner position as illustrated in
(78) Specifically, the gripper 54 releases the holding of the recording medium P before the claw 54A and the claw base 54B pass through the gap 96 between the guide portions 92 of the guide plate 90. More specifically, the gripper 54 releases the holding of the recording medium P after a portion of the gripper 54 excluding the claw 54A and the claw base 54B (that is, a portion of the gripper 54 on a downstream side in the conveying direction) enters a space 96.
(79) As illustrated in
(80) Here, in the present exemplary embodiment, as described above, the gripper 54 which moves by the rotation of the chain 52 passes the gap 96 between adjacent guide portions 92 of the guide plate 90. Therefore, interference between the gripper 54 and the guide plate 90 is suppressed as compared with a configuration (a first comparative example) using the guide plate 90 in which the gap 96 through which the gripper 54 passes is not provided.
(81) In other words, in the present exemplary embodiment, the gripper 54 passes a position overlapping the guide portion 92 when viewed in the apparatus depth direction D but shifted in the apparatus depth direction D with respect to the guide portion 92, by the rotation of the chain 52. Therefore, interference between the gripper 54 and the guide plate 90 is suppressed as compared with a configuration (a second comparative example) in which the gripper 54 passes at a position overlapping the guide portion 92 as viewed in the apparatus depth direction D, which is the same position as the guide portion 92 in the apparatus depth direction D.
(82) As described above, according to the configuration of the present exemplary embodiment, since the interference between the gripper 54 and the guide plate 90 is suppressed, a conveyance failure of the recording medium P is suppressed as compared with the first comparative example and the second comparative example. As a result, according to the configuration of the present exemplary embodiment, a fixing failure is suppressed and an image defect are suppressed as compared with the first comparative example and the second comparative example.
(83) In the present exemplary embodiment, as described above, the plural guide portions 92 are disposed with the gap 96 provided between adjacent guide portions in the apparatus depth direction D (see
(84) In the present exemplary embodiment, as described above, the connecting portion 94 and the plural guide portions 92 are formed of one component. Here, as illustrated in
(85) In the present exemplary embodiment, as illustrated in
(86) In the present exemplary embodiment, as illustrated in
(87) In the present exemplary embodiment, as illustrated in
(88) In the present exemplary embodiment, after the gripper 54 releases the holding of the recording medium P as illustrated in
(89) In the present exemplary embodiment, the guide plate 90 moves toward the outer side in the radial direction of the pressing roller 69 so as to move the tip end of the recording medium P toward the outer side in the radial direction of the pressing roller 69 after entering the recess 69D of the pressing roller 69. As described above, the guide plate 90 enters under the recording medium P when the guide plate 90 enters the recess 69D of the pressing roller 69, and performance of peeling a material to be conveyed is improved as compared with a configuration (a ninth comparative example) in which the guide plate 90 peels the recording medium P outside the recess 69D of the pressing roller 69.
Modification of Holding Release Timing of Gripper 54
(90) Although the gripper 54 releases the holding of the recording medium P after the recording medium P passes through the fixing area T3 as illustrated in
(91) According to this configuration, it is easy to correct a posture of the recording medium P by the heating roller 68 and the pressing roller 69, as compared with a configuration in which the gripper 54 releases the holding of the recording medium P after the recording medium P passes through the fixing area T3.
(92) Although the holding of the recording medium P is released after the portion of the gripper 54 on the downstream side in the conveying direction enters the space 96 as illustrated in
Modification of Guide Plate 90
(93) Although the guide plate 90 is formed in a comb shape in a plan view in the present exemplary embodiment, the present invention is not limited thereto. For example, as illustrated in
(94) Although the connecting portion 94 and the plural guide portions 92 are formed of one component as describe above in the present exemplary embodiment, the present invention is not limited thereto. For example, as illustrated in
Other Modifications
(95) Although an example in which the recording medium P is used as an example of the material to be conveyed has been described in the present exemplary embodiment, the present invention is not limited thereto. For example, as an example of the material to be conveyed may be used for being conveyed without for forming an image thereon.
(96) Although the gripper 54 holds the front end of the recording medium P in the present exemplary embodiment, the present invention is not limited thereto. For example, the gripper 54 may be configured to hold a front end of the recording medium P from a side end of the recording medium P. The front end of the recording medium is a portion of the recording medium on a downstream side (front side) of a center in the conveying direction.
(97) Although an example using the chain 52 as an example of the rotation part has been described in the present exemplary embodiment, the present invention is not limited thereto. For example, an example of the rotation part may use a rotation member such as a timing belt.
(98) Although an example in which the pressing roller 69 is used as an example of the conveying roller has been described in the present exemplary embodiment, the present invention is not limited thereto. As an example of the conveying roller, for example, a roller for a purpose other than a purpose of performing pressing, such as a transfer roller or the like for transferring an image to a material to be conveyed, a conveying roller for a purpose of only conveying a material to be conveyed, or the like may be used.
(99) Although an example in which the heating roller 68 is used as an example of the nip portion has been described in the present exemplary embodiment, the present invention is not limited thereto. As an example of the nip portion, a conveying body such as a heating belt (fixing belt) or a heating pad (fixing pad) may be used. As an example of the nip portion, for example, a nip portion for a purpose other than a purpose of performing heat, such as a transfer body or the like for transferring an image to a material to be conveyed, a conveying body for a purpose of only conveying a material to be conveyed, or the like may be used.
(100) Although an example in which a fixing device that heats a toner image is used as an example of the heating device has been described in the present exemplary embodiment, the present invention is not limited thereto. As an example of the heating device, for example, a drying device that dries moisture of ink by heating the recording medium P onto which the ink is ejected, or a drying device that dries carrier oil of a liquid developer by heating the recording medium P onto which a toner image is transferred by the liquid developer may be used.
(101) The image forming apparatus 10 of the present exemplary embodiment may be configured as an image forming apparatus that forms an image on both surfaces of the recording medium P. Example of the image forming apparatus that forms an image on both surfaces of the recording medium P, may have a configuration in which the front and back of the recording medium P are reversed after an image transferred to one surface of the recording medium P is fixed by the fixing device 16, and the recording medium is conveyed to the secondary transfer position T2, and an image is transferred and fixed to the other surface of the recording medium P.
(102) Although the conveying part 15 according to the present exemplary embodiment conveys the recording medium P in the horizontal direction, the present invention is not limited thereto. For example, the conveying part 15 may be configured to convey the recording medium P in a vertical direction or an oblique direction with respect to the horizontal direction.
(103) The present invention is not limited to the above-described exemplary embodiment, and various modifications, changes, and improvements are possible without departing from the gist of the present invention. For example, plural modifications described above may be combined as appropriate.
(104) The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.