DRIVE ASSEMBLY
20230278661 · 2023-09-07
Inventors
- Sigmund Braun (Kusterdingen, DE)
- Adolf Dillmann (Muensingen, DE)
- Alexander Elter (Oftersheim, DE)
- Daniel Hettinger (Reutlingen-Bronnweiler, DE)
- Harald Hundt (Aichelberg, DE)
- Julian Binder (Wannweil, DE)
- Stefan Holst (Reutlingen, DE)
Cpc classification
B62M6/55
PERFORMING OPERATIONS; TRANSPORTING
B62K25/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A drive assembly of a vehicle operable with muscular power and/or motor power. The drive assembly including a drive unit, a frame interface, wherein the drive unit is arranged at least partially between a first wall and a second wall of the frame interface, a first bracket holding the drive unit on the first wall, and a second bracket holding the drive unit on the second wall. The first bracket comprises a first damping sleeve inserted into a first opening of the drive unit, the second bracket comprises a second damping sleeve inserted into a second opening of the drive unit, wherein each damping sleeve is screwed to the corresponding wall by means of a screw. Each damping sleeve comprises a sleeve, and a damping element which at least partially surrounds the sleeve and is formed from a vibration-damping material.
Claims
1. A drive assembly of a vehicle operable with muscular power and/or motor power, comprising: a drive unit; a frame interface, wherein the drive unit is arranged at least partially between a first wall and a second wall of the frame interface; a first bracket holding the drive unit on the first wall; and a second bracket holding the drive unit on the second wall; wherein the first bracket includes a first damping sleeve inserted into a first opening of the drive unit, wherein the second bracket includes a second damping sleeve inserted into a second opening of the drive unit; wherein the first damping sleeve and the second damping sleeve are screwed to the first and second wall, respectively, by a screw, and wherein each for the first damping sleeve and the second damping sleeve includes a sleeve, and a damping element at least partially surrounding the sleeve and formed from a vibration-damping material.
2. The drive assembly according to claim 1, wherein each damping element is formed from an elastomer.
3. The drive assembly according to claim 1, wherein the first bracket is configured in such a way that in a screwed state, the first damping sleeve bridges a gap between the drive unit and the first wall.
4. The drive assembly according to claim 1, wherein the first and second openings are configured in such a way that a press fit between the first damping sleeve and the first opening has a smaller interference than a press fit between the second damping sleeve and the second opening.
5. The drive assembly according to claim 1, wherein the drive unit includes, for each respective opening of the first and second openings, one protruding mounting tab in which the respective opening is arranged.
6. The drive assembly according to claim 1, wherein the drive unit includes a through-opening, and face ends of the through-opening form the first and second openings into which the first and second damping sleeves, are respectively inserted.
7. The drive assembly according to claim 6, wherein the through-opening at the second opening includes a tapering region having a smaller inner diameter than the rest of the through-opening.
8. The drive assembly according to claim 7, wherein the drive unit includes a two-part housing having a base region and a lid, wherein the tapering region is arranged exclusively within the lid.
9. The drive assembly according to claim 1, wherein the second opening includes a groove region including at least one circumferentially extending groove on an inner circumference of the second opening.
10. The drive assembly according to claim 1, wherein each damping element includes several circumferentially extending elevations on an outer circumference.
11. The drive assembly according to claim 1, wherein at least one of the sleeves includes a shank and a flange, wherein on a side facing the first or second wall, the flange includes a plurality of protruding form fit elements, and the form fit elements are configured to press into the first or second wall as a result of the first or second damping sleeve being screwed to the first or second wall.
12. The drive assembly according to claim 11, wherein each of the form fit elements has a pyramid or a cone protruding from a surface of the flange.
13. The drive assembly according to claim 12, wherein in the surface of the flange, each form fit element has a recess adjacent to the pyramid.
14. The drive assembly according to claim 1, wherein at least one of the sleeves includes a shank and a flange, wherein the flange has a taper at a radially outer end and on a side facing the shank, and wherein the taper is compensated by the damping element.
15. The drive assembly according to claim 14, wherein the drive unit includes at least one protruding annular rib arranged concentrically with one of the first or second openings, wherein the protruding annular rib and the taper of the flange of the one of the sleeves are arranged on a same radius with respect to an opening axis of the first or second opening.
16. The drive assembly according to claim 1, further comprising: a friction coating arranged on a surface of the drive unit and/or on a surface of the frame interface and/or on a surface of the first damping sleeve and/or on a surface of the second damping sleeve, wherein the friction coating includes hard particles to increase friction.
17. The drive assembly according to claim 16, wherein the friction coating further includes a lacquer with which the hard particles are coated.
18. The drive assembly according to claim 11, wherein: (i) the flange of at least one of the sleeves has a thickness substantially corresponding to a wall thickness of the shank of the at least one of the sleeves, or (ii) the flange of at least one of the sleeves has a thickness corresponding to at least 1.5 times a wall thickness of the shank of the at least one of the sleeves.
19. A vehicle operable with muscular power and/or motor power, the vehicle being an electric bicycle, the vehicle comprising: a drive assembly a drive unit, a frame interface, wherein the drive unit is arranged at least partially between a first wall and a second wall of the frame interface, a first bracket holding the drive unit on the first wall, and a second bracket holding the drive unit on the second wall, wherein the first bracket includes a first damping sleeve inserted into a first opening of the drive unit, wherein the second bracket includes a second damping sleeve inserted into a second opening of the drive unit; wherein the first damping sleeve and the second damping sleeve are screwed to the first and second wall, respectively, by a screw, and wherein each for the first damping sleeve and the second damping sleeve includes a sleeve, and a damping element at least partially surrounding the sleeve and formed from a vibration-damping material.
20. The vehicle according to claim 19, further comprising: a vehicle frame, wherein: (i) the frame interface of the drive assembly is an integral part of the vehicle frame, or (ii) the frame interface and/or at least one of the first and second walls is a separate component from the vehicle frame and is connected to the vehicle frame by a screw.
21. The vehicle according to claim 19, further comprising: a chainring connected to an output shaft of the drive unit, and wherein the second bracket of the drive assembly is arranged on a side of the chainring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The present invention is described below based on exemplary embodiments in connection with the figures. In the figures, functionally identical components are respectively denoted by identical reference signs.
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0051]
[0052] The drive assembly 1 of the first exemplary embodiment is shown in sectional views in
[0053] The drive assembly 1 furthermore comprises a U-shaped frame interface 3 within which the drive unit 2 is partially received. The frame interface 3 is an integral part of a vehicle frame 105 of the vehicle 100 (cf.
[0054] The drive unit 2 is screwed to each of the two walls 31, 32. Specifically, a first bracket 41 holding the drive unit 2 on the first wall 31 is provided. A second bracket 42 holding the drive unit 2 on the second wall 32 is also provided. Each of the two brackets 41, 42 comprises a respective screw 6, which is screwed from outside the frame interface 3 through the corresponding wall 31, 32 into a damping sleeve 5a, 5b. The damping sleeves 5a, 5b are pressed into a respective opening 20a, 20b of the drive unit 2.
[0055] The openings 20a, 20b of the drive unit 2 are each designed as blind holes in protruding tabs 21 of the drive unit 2. The two openings 20a, 20b are arranged coaxially, i.e., on a common opening axis 60.
[0056] The two damping sleeves 5a, 5b of the first bracket 41 and the second bracket 42, respectively, are identical. Each damping sleeve 5a, 5b comprises a sleeve 51, which is designed as a cylindrical metal sleeve with an internal thread and a flange. In addition, each damping sleeve 5a, 5b comprises a damping element 52, which circumferentially completely surrounds the cylindrical region of the sleeve 51. The damping element 52 is formed from a vibration-damping material, specifically an elastomer. In particular, the damping element 52 is designed as an overmolding of the sleeve 51.
[0057] Connecting the drive unit 2 and the frame interface 3 via the damping sleeves 5a, 5b results in the advantage of a vibration-decoupled mounting of the drive unit 2 to the vehicle 100. In addition to preventing or reducing a transmission of acoustic vibrations, which has an advantageously effect on noise reduction during operation of the vehicle 100, a transmission of mechanical vibrations is also reduced or prevented. A damaging effect of such vibrations on the screw connections on the brackets 41, 42 can thus be prevented or reduced. That is to say, loosening or unscrewing the screw connections can be prevented or reduced. Moreover, as a result of the elasticity of the damping element 52 itself, some tolerance compensation can take place, for example with respect to a coaxiality of the bores or openings, or the like.
[0058] When assembling the drive assembly 1, all damping sleeves 5a, 5b are first pressed completely into the corresponding openings 20a, 20b, in particular until the flange 51a of the sleeve 51 abuts against the drive unit 2 (cf.
[0059] First, the screw 6 of the second bracket 42 is preferably screwed into the second damping sleeve 5b so that the drive unit 2 abuts against an inner side of the second wall 32. The screw 6 of the first bracket 41 is subsequently screwed into the first damping sleeve 5a. The screw 6 of the first bracket 41 is screwed in such a way that the first damping sleeve 5a is partially pulled out of the first opening 20a of the drive unit 2 until the first damping sleeve 5a, specifically the flange 51a of the sleeve 51, abuts against the inner side of the first wall 31 (cf.
[0060] In order to achieve the tolerance compensation, i.e., the bridging of the gap 7, selectively on the side of the first wall 31, the two openings 20a, 20b are designed differently. Specifically, the two openings 20a, 20b are designed in such a way that a press fit between the first damping sleeve 5a and the first opening 20a has a smaller interference and is thus weaker than a press fit between the second damping sleeve 5a and the second opening 20b. As a result, during the screwing process, only the first damping sleeve 5a is selectively pulled out of the first opening 20a.
[0061] Preferably, the stronger press fit at the second opening 20b is caused by the second opening 20b having a slightly smaller diameter than the first opening 20a.
[0062] As a result of the selective tolerance compensation on the side of the first wall 31, an advantageous positioning of the drive unit 2 in the frame interface 3 is achieved, which has a particularly advantageous effect with regard to a position of the drive of the vehicle 100. Specifically, as shown in
[0063] Preferably, the drive assembly (not shown) may comprise several first brackets 41 and several second brackets 42 having identical damping sleeves 5a and 5b, respectively.
[0064]
[0065] The first opening 20a and the second opening 20b, into which the damping sleeves 5a, 5b are pressed, are each formed in the second exemplary embodiment by a face or axial end of the through-opening 22. At the second opening 20b, the through-opening 22 comprises a tapering region 26, which has a smaller inner diameter 23 than the rest of the through-opening 22. In particular, the inner diameter 23 at the tapering region 26 is at most 98%, preferably at most 95% of the inner diameter 24 of the remaining through-opening (cf.
[0066] The tapering region 26 is arranged directly adjacent to a face end of the through-opening 22 and extends over an axial length, which is less, preferably at least 10% less than an axial length of the second damping sleeve 5b.
[0067] The tapering region 26 thus on the one hand causes the second damping sleeve 5b to have the stronger press fit compared to the first damping sleeve 5a. Moreover, the lower axial length of the tapering region 26 has the effect that in the pressed-in state of the second damping sleeve 5b, the part, projecting beyond the tapering region 26, i.e., located further inward in the through-opening 22, of the damping element 52 can radially widen compared to the part of the damping element 52 within the tapering region 26 (cf.
[0068] As can be seen in
[0069]
[0070]
[0071] As shown in
[0072] As an alternative or in addition to the contact surface between the drive unit 2 and the frame interface 3, the friction coating 9 may also be provided at other contact regions, for example between the sleeve 51 and the frame interface 3 and/or the intermediate sleeve 51 and the drive unit 2, for example also as indicated in
[0073]
[0074] The sleeve 51 comprises a shank 51b and a flange 51a. The shank 51b is inserted into the corresponding opening 20a, 20b of the drive unit 2. The flange 51a is provided for abutment against an inner side of the respective wall 31, 32 (cf., e.g.,
[0075] A single form fit element 51c of the sleeve of
[0076] In this case, the pyramids 51d have the effect that they are pressed into the surface of the wall 31, 32, i.e., plastically deform the wall 31, 32, when the sleeve 51, i.e., the damping sleeve 5a, 5b, is screwed to the wall 31, 32. This produces a micro form fit between the sleeve 51 and the wall 31, 32 in a plane perpendicular to the screw axis, which enables a particularly fixed connection of the drive unit 2 and the frame interface 3 to one another, which can reliably prevent slippage.
[0077] In addition to the pyramid 51d, each form fit element 51c comprises a respective recess 51e, which is formed on an outer circumference of the pyramid 51d and in the surface 51f of the flange 51a. The recess 51e can, for example, receive material of the wall 31, 32 displaced by the penetration of the pyramid 51d into the wall 31, 32, so that the wall 31, 32 and the flange 51a can reliably rest precisely flatly on one another. For example, a respective recess 51e partially or completely surrounding the pyramid 51d may be provided per pyramid 51d. Alternatively, a single recess 51e can preferably be formed in the surface 51f of the flange 51a, the pyramids 51d being arranged on the radial inner side and/or outer side of said recess.
[0078]
[0079] The damping element 52 is designed to compensate for the taper 51g of the flange 51a. Additionally, at a radially outermost end, the damping element 52 comprises a thickening 52g. As a result, a particularly thick damping element 52 is present at the radially outer end of the flange 51a. This has an advantageous effect on an optimal seal between the damping sleeve 5b and the drive unit 2.
[0080] This seal is furthermore supported by a protruding annular rib 2g of the drive unit 2, which is provided in the sixth exemplary embodiment as shown in
[0081]
[0082]
[0083]
[0084] Particularly advantageously, a development (not shown) of the damping sleeve 5b, shown by way of example in
[0085] A further preferred development (not shown) of the damping sleeve 5b, shown by way of example in