MEMORY DEVICE HAVING ACTIVE AREA IN STRIP AND MANUFACTURING METHOD THEREOF
20230284444 · 2023-09-07
Inventors
Cpc classification
H10B41/46
ELECTRICITY
International classification
Abstract
The present application provides a memory device and a manufacturing method of the memory device. The memory device includes a semiconductor substrate defined with an active area over or in the semiconductor substrate and including a recess surrounding the active area; a first dielectric layer disposed over the active area of the semiconductor substrate; a second dielectric layer disposed over the first dielectric layer; and an isolation member disposed within the recess and entirely surrounding the active area.
Claims
1. A memory device, comprising: a semiconductor substrate defined with an active area over or in the semiconductor substrate and including a recess surrounding the active area; a first dielectric layer disposed over the active area of the semiconductor substrate; a second dielectric layer disposed over the first dielectric layer; and an isolation member disposed within the recess and entirely surrounding the active area.
2. The memory device according to claim 1, wherein a top surface of the second dielectric layer is substantially coplanar with a top surface of the isolation member.
3. The memory device according to claim 1, wherein a top surface of the first dielectric layer is substantially lower than a top surface of the isolation member.
4. The memory device according to claim 1, wherein the first dielectric layer and the isolation member include a same material.
5. The memory device according to claim 1, wherein the semiconductor substrate includes silicon.
6. The memory device according to claim 1, wherein the first dielectric layer is integral with the isolation member.
7. A method of manufacturing a memory device, comprising: providing a semiconductor substrate including an active area disposed over or in the semiconductor substrate; forming an oxide film over the semiconductor substrate; forming a nitride film over the oxide film; forming a trench extending through the oxide film and the nitride film; forming a first hollow spacer over the nitride film; forming a second hollow spacer surrounding the first hollow spacer; forming a third hollow spacer surrounded by the first hollow spacer; and removing portions of the oxide film and the nitride film exposed through the second hollow spacer and the third hollow spacer.
8. The method according to claim 7, wherein the second hollow spacer surrounds the first hollow spacer and the third hollow spacer.
9. The method according to claim 7, wherein the oxide film is formed by oxidizing the semiconductor substrate.
10. The method according to claim 7, wherein the nitride film is formed by chemical vapor deposition (CVD).
11. The method according to claim 1, wherein the trench is filled with an isolation material.
12. The method according to claim 7, further comprising disposing a photoresist material over the nitride film, and patterning the photoresist material to form a patterned photoresist layer.
13. The method according to claim 12, wherein the formation of the trench includes removing the oxide film and the nitride film exposed through the patterned photoresist layer.
14. The method according to claim 7, further comprising forming a sacrificial pillar over the nitride film prior to the formation of the first hollow spacer.
15. The method according to claim 14, wherein the first hollow spacer surrounds the sacrificial pillar.
16. The method according to claim 14, further comprising removing the sacrificial pillar after the formation of the first hollow spacer.
17. The method according to claim 7, wherein the formation of the second hollow spacer and the formation of the third hollow spacer are performed separately or simultaneously.
18. The method according to claim 7, wherein the second hollow spacer and the third hollow spacer include a same dielectric material.
19. The method according to claim 7, further comprising removing portions of the semiconductor substrate exposed through the nitride film to form a hole, and filling the hole with an isolation member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Aspects of the present disclosure are best understood from the following detailed description when read with the accompanying figures. It should be noted that, in accordance with the standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION
[0047] The following disclosure provides many different embodiments, or examples, for implementing different features of the provided subject matter. Specific examples of components and arrangements are described below to simplify the present disclosure. These are, of course, merely examples and are not intended to be limiting. For example, the formation of a first feature over or on a second feature in the description that follows may include embodiments in which the first and second features are formed in direct contact, and may also include embodiments in which additional features may be formed between the first and second features, such that the first and second features may not be in direct contact.
[0048] In addition, the present disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed.
[0049] Further, spatially relative terms, such as “beneath,” “below,” “lower,” “above,” “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
[0050]
[0051] In some embodiments, the memory device 100 includes a semiconductor substrate 101. In some embodiments, the semiconductor substrate 101 is semiconductive in nature. In some embodiments, the semiconductor substrate 101 is a semiconductor wafer (e.g., a silicon wafer) or a semiconductor-on-insulator (SOI) wafer (e.g., a silicon-on-insulator wafer). In some embodiments, the semiconductor substrate 101 is a silicon substrate.
[0052] In some embodiments, the semiconductor substrate 101 is defined with a peripheral region (not shown) and an array region 101a. In some embodiments, the array region 101a is at least partially surrounded by the peripheral region. In some embodiments, the peripheral region is adjacent to a periphery of the semiconductor substrate 101, and the array region 101a is adjacent to a central area of the semiconductor substrate 101. In some embodiments, the array region 101a may be used for fabricating electronic components such as capacitors, transistors or the like. In some embodiments, a boundary is disposed between the peripheral region and the array region 101a.
[0053] In some embodiments, the semiconductor substrate 101 includes a recess 101c extending into the semiconductor substrate and surrounding the active area 101b. In some embodiments, the semiconductor substrate 101 includes an active area 101b disposed over or in the semiconductor substrate 101. In some embodiments, the active area 101b is a doped region in the semiconductor substrate 101. In some embodiments, the active area 101b extends horizontally over or under a top surface of the semiconductor substrate 101. In some embodiments, a dimension of a top cross section of each active area 101b can be same as or different from each other.
[0054] In some embodiments, each of the active areas 101b includes a same type of dopant. In some embodiments, each of the active areas 101b includes a type of dopant that is different from the types of dopants included in other active areas 101b. In some embodiments, each of the active areas 101b has a same conductive type. In some embodiments, the active area 101b includes N type dopants.
[0055] In some embodiments, a first dielectric layer 102 is disposed over the semiconductor substrate 101. In some embodiments, the first dielectric layer 102 is disposed over the active area 101b of the semiconductor substrate 101. In some embodiments, the first dielectric layer 102 includes dielectric material such as oxide, silicon dioxide (SiO.sub.2) or the like. In some embodiments, the first dielectric layer 102 is an oxide film. In some embodiments, the first dielectric layer 102 may serve as a gate dielectric or a part of the gate dielectric subsequently formed over the active area 101b of the semiconductor substrate 101.
[0056] In some embodiments, a second dielectric layer 103 is disposed over the first dielectric layer 102 and the semiconductor substrate 101. In some embodiments, the second dielectric layer 103 is disposed over the active area 101b of the semiconductor substrate 101. In some embodiments, the second dielectric layer 103 includes nitride, silicon nitride or the like. In some embodiments, the second dielectric layer 103 is a nitride film. In some embodiments, the second dielectric layer 103 may serve as a mask layer for protecting the semiconductor substrate 101. In some embodiments as shown in
[0057] In some embodiments, the memory device 100 includes an isolation member 104 surrounding the active area 101b of the semiconductor substrate 101. In some embodiments, the active area 101b is surrounded by the isolation member 104, such that the active areas 101b are separated and electrically isolated from each other by the isolation member 104. In some embodiments, the active areas 101b are arranged along a column or row direction. In some embodiments, the active area 101b is entirely surrounded by the isolation member 104.
[0058] In some embodiments, the isolation member 104 surrounds the first dielectric layer 102 and the second dielectric layer 103 disposed over the active area 101b of the semiconductor substrate 101. In some embodiments, the isolation member 104 is at least partially disposed within the recess 101c of the semiconductor substrate 101. In some embodiments, the isolation member 104 entirely surrounds the active area 101b of the semiconductor substrate 101.
[0059] In some embodiments, a top surface 103a of the second dielectric layer 103 is substantially coplanar with a top surface 104a of the isolation member 104. In some embodiments, a top surface 102a of the first dielectric layer 102 is substantially lower than the top surface 104a of the isolation member 104. In some embodiments, a depth of the isolation member 104 is substantially greater than or equal to a depth of the active area 101b. In some embodiments, the isolation member 104 is a shallow trench isolation (STI) or is a part of the STI. In some embodiments, the isolation member 104 defines a boundary of the active area 101b.
[0060] In some embodiments, the isolation member 104 is formed of an insulating material, such as silicon oxide, silicon nitride, silicon oxynitride, the like or a combination thereof. In some embodiments, the first dielectric layer 102 and the isolation member 104 include a same material. In some embodiments, the first dielectric layer 102 is integral with the isolation member 104.
[0061]
[0062] The stages shown in
[0063] Referring to
[0064] In some embodiments as shown in
[0065] In some embodiments, the active area 101b is a doped region in the semiconductor substrate 101. In some embodiments, the active area 101b extends horizontally over or under a top surface of the semiconductor substrate 101. In some embodiments, each of the active areas 101b includes a same type of dopant. In some embodiments, each of the active areas 101b includes a type of dopant that is different from types of dopants included in other active areas 101b. In some embodiments, each of the active areas 101b has a same conductive type. In some embodiments, the active area 101b is formed by an ion implantation process or an ion doping process.
[0066] In some embodiments as shown in
[0067] In some embodiments as shown in
[0068] In some embodiments as shown in
[0069] Referring to
[0070] Referring to
[0071] Referring to
[0072] Referring to
[0073] Referring to
[0074] Referring to
[0075] Referring to
[0076] In some embodiments, the second spacer 110 is disposed by forming a first annular member 110a in contact with an outer surface 109a of the first spacer 109 and forming a second annular member 110b in contact with an inner surface 109b of the first spacer 109. In some embodiments, the first annular member 110a is a second hollow spacer, and the second annular member 110b is a third hollow spacer. In some embodiments, the first annular member 110a surrounds the first spacer 109, and the second annular member 110b is surrounded by the first spacer 109. The first annular member 110a surrounds the first spacer 109 and the second annular member 110b. In some embodiments, the formation of the first annular member 110a and the formation of the second annular member 110b are performed separately or simultaneously.
[0077] In some embodiments, the disposing of the second spacer 110 includes forming an opening 111 surrounded by the first spacer 109 and the second spacer 110. After the disposing of the second spacer 110, at least a portion of the second dielectric layer 103 is exposed through the second spacer 110 and are disposed within the opening 111 from a top view as shown in
[0078] Referring to
[0079] In some embodiments, the removal of the second portions of the first dielectric layer 102 and the second dielectric layer 103 exposed through the second spacer 110 includes removing the portions of the first dielectric layer 102 and the second dielectric layer 103 that are within the second spacer 110 from the top view as shown in
[0080] In some embodiments, the removal of the portions of the first dielectric layer 102 and the second dielectric layer 103 that are within the second spacer 110 from the top view as shown in
[0081] In some embodiments, after the removal of the portions of the first dielectric layer 102 and the second dielectric layer 103 that are within the second spacer 110 from the top view as shown in
[0082] In some embodiments, after the removal of the second portions of the first dielectric layer 102 and the second dielectric layer 103 exposed through the second spacer 110, the first spacer 109 and the second spacer 110 are removed as shown in
[0083] In some embodiments, the portion of the semiconductor substrate 101 exposed through the second dielectric layer 103 as shown in
[0084] In some embodiments, the second dielectric layer 103 is removed after the filling of the hole 112 by the isolation member 104. In some embodiments, after the removal of the second dielectric layer 103, the isolation member 104 and the first dielectric layer 102 are planarized. In some embodiments, after the planarization, implantation of dopants over the active area 101b is performed.
[0085] In an aspect of the present disclosure, a method of manufacturing a memory device is provided. The method includes steps of providing a semiconductor substrate including an active area disposed over or in the semiconductor substrate, a first dielectric layer over the semiconductor substrate, a second dielectric layer over the first dielectric layer, and a patterned photoresist layer over the second dielectric layer; removing first portions of the semiconductor substrate, the first dielectric layer and the second dielectric layer exposed through the patterned photoresist layer to form a trench; removing the patterned photoresist layer; disposing an isolation member within the trench; disposing a sacrificial pillar over the second dielectric layer; disposing a first spacer surrounding the sacrificial pillar; removing the sacrificial pillar; disposing a second spacer surrounding the first spacer; and removing second portions of the first dielectric layer and the second dielectric layer exposed through the second spacer.
[0086] In another aspect of the present disclosure, a method of manufacturing a memory device is provided. The method includes steps of providing a semiconductor substrate including an active area disposed over or in the semiconductor substrate; forming an oxide film over the semiconductor substrate; forming a nitride film over the oxide film; form a trench extending through the oxide film and the nitride film; forming a first hollow spacer over the nitride film; forming a second hollow spacer surrounding the first hollow spacer; forming a third hollow spacer surrounded by the first hollow spacer; and removing portions of the oxide film and the nitride film exposed through the second hollow spacer and the third hollow spacer.
[0087] In another aspect of the present disclosure, a memory device is provided. The memory device includes a semiconductor substrate defined with an active area over or in the semiconductor substrate and including a recess surrounding the active area; a first dielectric layer disposed over the active area of the semiconductor substrate; a second dielectric layer disposed over the first dielectric layer; and an isolation member disposed within the recess and entirely surrounding the active area.
[0088] In conclusion, because the active area of the semiconductor substrate is defined by disposing several annular spacers over the semiconductor substrate and removing predetermined portions of the semiconductor substrate exposed through the annular spacers, a size of the active area can be maintained with minimal or no decrease during the removal. Therefore, a process window for subsequent processes over the active area is not further reduced. As a result, misalignment or leakage among the memory cells in the memory device can be prevented or minimized, and an overall performance the memory device can be improved.
[0089] Although the present disclosure and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the disclosure as defined by the appended claims. For example, many of the processes discussed above can be implemented in different methodologies and replaced by other processes, or a combination thereof.
[0090] Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein, may be utilized according to the present disclosure. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods and steps.