Aluminum fence system
11746559 · 2023-09-05
Assignee
Inventors
Cpc classification
E04H17/16
FIXED CONSTRUCTIONS
International classification
E04H17/16
FIXED CONSTRUCTIONS
Abstract
The fence system attaches to an aluminum or steel rectangular base post in concrete or the ground. The inside wall of a fence column slides over the base post. The fence column also has an outside wall around the inside wall. Each of three side of the fence column has an elongated slot, which receives one end of a slat. A bracket may secure the slat to the fence column. The fence system also has a gate of the same style as the rest of the fence. A lockset housing replaces one fence column. It receives slats on one side, and the lockset's latch projects from the other side. A hollow post has a slot facing the latch when the gate is closed. A latch cover is held by the slot, and an extension of the latch cover extends along the lockset housing to block surreptitious opening the gate.
Claims
1. A fence system comprising: a gate comprising: a pair of opposing upright gate columns and a pair of opposing horizontal gate columns disposed therebetween, each of the gate columns comprising a longitudinally-extending extruded hollow member having an inside wall defining a longitudinally-extending central aperture sized to receive a base post therein, an outside wall having a plurality of outer sidewalls disposed around the inside wall, and a longitudinally-extending slot defined within at least one of the outer sidewalls extending the length of the gate column and extending toward the inside wall and adapted to receive fence slats therein; a plurality of fence slats mounted within corresponding aligned slots of the opposing upright gate columns and the opposing horizontal gate columns; and a lockset housing mounted on the outside wall of one of the upright gate columns extending the length of the gate column and parallel to the length of the at least one slot thereof, the lock set housing comprising a lockset disposed therein with a latch extending through an opening in an outer sidewall of the lockset housing; a stationary upright fence column comprising a longitudinally-extending extruded hollow member having a stationary inner cavity configured to receive a base post therein, a stationary outside wall having a plurality of stationary outer sidewalls, and a longitudinally-extending stationary slot defined within one of the stationary outer sidewalls extending the length of the stationary upright fence column and extending toward the stationary inner cavity, the stationary slot having opposing grooves along opposing sidewalls thereof; and a latch strike plate extending the length of the stationary upright fence column, the latch strike plate comprising: a slot cover extending the length of the stationary slot of the stationary upright fence column and comprising a latch opening positioned to receive the latch extending out of the lockset housing; a pair of opposing clip walls extending through and along the length of the stationary slot and having opposing distal shoulders to engage the opposing grooves in the stationary slot; and a strike extension extending the length of the slot cover for engaging the outside wall of the one upright gate column when the gate is closed.
2. The fence system of claim 1, wherein the inside wall of each upright and horizontal gate column is rectangular.
3. The fence system of claim 1, further comprising a gate slot cover having an outer wall and a pair of opposing clip walls, each clip wall having a distal shoulder aligned with a groove in a sidewall of a respective slot of one of the upright and horizontal gate columns.
4. The fence system of claim 1, further comprising a plurality of L-shaped braces each having a first end received in the inside wall of one of the upright gate columns and a second end received in the inside wall of one of the horizontal gate columns.
5. The fence system of claim 4, wherein opposing longitudinal ends the outside wall of each upright gate column and the outside wall of each horizontal gate column each has a 45° end intersecting each other.
6. The fence system of claim 1, wherein each of the upright and horizontal pate columns comprises: an inside wall formed from first, second, third and fourth inside walls sized to receive a base post, the first inside wall being connected to the second and fourth inside walls, the third inside wall being connected to the second and fourth inside walls, the second inside wall being connected to the first and third inside walls, each inside wall having a length, the first and third inside walls being parallel to each other, and the second and fourth inside walls being parallel to each other; a first outer member having first and second ends and an outside wall parallel to and longer than the length of one wall of the inside walls, the outside wall of the first outer member having a first end wall perpendicular to and attached to the first end of the outside wall and a second end wall perpendicular to and attached to the second end of the outside wall, a third end wall extending between the first end wall and a length of the second inside wall, a fourth end wall extending between the second end wall and a length of the fourth inside wall; a first pillar having a first pillar wall attached to a length of the second inside wall and a second pillar wall attached to a length of the first inside wall, a second pillar having a third pillar wall attached to a length of the fourth inside wall and a fourth pillar wall attached to a length of the first inside wall; and the first pillar being positioned to create a first slot between the first pillar and the outer member, the first and second pillars being positioned to create a second slot between the pillars, and the second pillar being positioned to create a third slot between the second pillar and the outer member.
7. The fence system of claim 6 wherein at least one slot of the first, second or third slots comprises one of the inside walls and two side walls perpendicular with the inside wall.
8. The fence system of claim 7 further comprising a groove in each side wall.
9. The fence system of claim 1, wherein the lockset housing is of a width greater than 2 inches.
10. The fence system of claim 1, wherein each of the upright and horizontal gate columns and the stationary upright fence column are formed of aluminum.
11. A gate within a fence system, the gate comprising: a pair of opposing upright gate columns and a pair of opposing horizontal gate columns disposed therebetween, each of the gate columns comprising a longitudinally-extending extruded hollow member having an inside wall defining a longitudinally-extending central aperture sized to receive a base post therein, an outside wall having a plurality of outer sidewalls disposed around the inside wall, and a longitudinally-extending slot defined within at least one of the outer sidewalls extending the length of the gate column and extending toward the inside wall and adapted to receive fence slats therein; at least one fence slat mounted within corresponding aligned slots of the opposing upright gate columns; and a lockset housing mounted on the outside wall of one of the upright gate columns, and comprising two opposing outside walls extending the length of the gate column and parallel to the length of the at least one slot thereof, the lock set housing comprising a lockset disposed therein with a latch extending through an opening in an outer sidewall of the lockset housing; a stationary upright fence column, adjacent to the one upright gate column, the stationary upright fence column comprising a longitudinally-extending extruded hollow member having a stationary inner cavity configured to receive a base post therein, a stationary outside wall having a plurality of stationary outer sidewalls, and a longitudinally-extending stationary slot defined within one of the stationary outer sidewalls extending the length of the stationary upright fence column and extending toward the stationary inner cavity, the stationary slot having opposing grooves along opposing sidewalls thereof; and a latch strike plate extending the length of the stationary upright fence column, the latch strike plate comprising: a slot cover extending the length of the stationary slot of the stationary upright fence column and comprising a latch opening positioned to receive the latch extending out of the lockset housing; a pair of opposing clip walls extending through and along the length of the stationary slot and having opposing distal shoulders to engage the opposing grooves in the stationary slot; and a strike extension extending the length of the slot cover for engaging the outside wall of the one upright gate column when the gate is adjacent to the stationary upright fence column.
Description
DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(17) Overview: Applicant's fence system 2 surrounds or partially surrounds property 4 (
(18) Base post 10 can attach to concrete, deck, soil, or to the top of a brick, block, or concrete wall. The base post may be painted or treated to resist corrosion or rust. Base post 10 in
(19) Cover 16 slides over the base post. The inside wall of a fence column slides over the base post (
(20) To mount the base post on soil, an 18 in. to 24 in. (46 cm to 61 cm) hole is dug. After concrete is poured into the hole, the base post is pushed into the soft concrete and plumbed to be vertical. Whether base posts 10 are in concrete or soil, the base posts are aimed to account for the path of the fence system.
(21) Connection of slats to fence column: Fence slats 100 extend between fence columns 20 around property 4 (
(22) Screws, other fasteners (not shown) or an adhesive may secure the base post to the inside wall, but friction may suffice. See also projections 34 on inside wall 36 of the other fence column 32 (
(23) Fence column 20 also has outside tubular member 40 attached to and spaced outside of inside wall 22 (
(24) Three-sided pillars 60 and 62 extend outward near corners 64 and 66 of inside wall 22 (
(25) The sizes and positions of outside tubular member 40 and three-sided pillars 60 and 62 create three slots 90, 92 and 94 (
(26) Slats 100 may be powder-coated aluminum, which can be cut to length with an electric miter saw. Each slat's width may be 20.6 mm (0.8 in.). The height of each slat may be 140 mm (5.5 in.), 50 mm (2 in.) or another height. The slats in the drawings are rectangular in cross-section and a height 102 that may exceed its width 104 (
(27) Stainless steel, L-shaped fasteners 110 and 114 and their associated stainless steel, self-driving screws 116 and 118 through wall 26 secure slat 100 to wall 26 at the inside end of slot 94 (
(28) Each sidewall of slots 90, 92, and 94 has opposing grooves 130, 132, 134, 136, 138, and 140 (
(29) The slats extend from one fence column 20 to adjacent fence column 32 (
(30) Increasing the slots' widths slightly may allow changing the angles that the slats, e.g., 98 and 100, project from fence column 20 so the fence can accommodate irregular property shapes. Angled slats still are secured by screws through L-shaped fasteners 110 and 118.
(31) Slats' Positioning:
(32) Slats 100 in
(33) L-shaped fasteners 110 and 118 secure slats to fence columns 20 in fence system with spacing between the slats, (
(34) A window of transparent material like glass or plastic 162 may replace one or more aluminum slats (
(35) Glass window 162 extends between fence columns 20 and 32 into slots 90 and 170 (
(36) Gates: The fence system can include sliding or pivoting door-like gates such as pivoting gate 190 (
(37) The gate may have two intersecting members: fence columns 192 (vertical) and platform 194 (horizontal) (
(38) Vertical fence column 192 extends upward from horizontal platform 194. See
(39) Short post 196 may be hollow and have the same outer dimensions as base post 10 (
(40) To install the short post, horizontal platform 194 is positioned with slot 210 open upward and slot 212 open downward (
(41) Until components are aligned, having the bolt remain loose may be advantageous. Smaller screws 218 (
(42) For a wide gate, one or two additional short posts like short post 196 may mount at spaced-apart locations between the ends of the gate. These short posts support a fence column with slots extending to the sides for receiving slats with the layout of the layout used between fence columns.
(43) Rolling gates have wheels facing downward from the bottom fence column. The wheels may travel over a metal track attached to concrete under the gate. The support for the wheel attaches to a bolt through the bottom fence column (not shown).
(44) During assembly, slot covers like cover 142 and 144 (
(45) To make the gate more rigid, a similar arrangement of the horizontal and vertical fence columns may mount on the top to the gate after the slats are positioned between the vertical fence columns.
(46) An alternate arrangement for a fence section uses an L-brace 224 (
(47) The free end 226 of L-brace 220 extends into a center section of horizontal platform 228, and the L-brace's vertical section 228 extends into the center section of vertical fence column 232.
(48) To cover the region near the intersection of L-brace 224's horizontal section 226 and vertical section 224, the adjacent ends 292 and 294 of the horizontal platform and vertical fence columns are cut at a 45° angle so they intersect to form a right angle. Self-drilling screws may extend through the fence columns into predrilled holds in L-brace 224 after ends 292 and 294 are brought together tightly.
(49) For swing gates, a fence column like fence column 20 mounts vertically on a base post like post 10, attaches to another stationary fence column, or attaches to a concrete, block, stucco, wood, or brick wall. One or more hinges (not shown) attach the fence column that pivots with the gate to the stationary object.
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(51) Lockset housing 232 receives a lockset, which includes doorknobs 246 and 248 (
(52) Parts of the lockset extend from the doorknobs to a conventional mechanism 250 inside lockset housing 232. Rotating a doorknob causes the mechanism to move latch assembly 252 to the right (
(53) Instead of or in addition to latch 254, the gate may have a deadbolt lock (not shown) as part of the lockset. Applicant also could use a lock for sliding gates such as a sliding gate lock from Locinox USA. The lockset may use electronics for opening the latch through fingerprint recognition, a numeric combination, or remote through wi-fi or other wireless network protocols.
(54) Post 260 for the gate (
(55) Narrow walls 242 and 244 at the right side of elongated walls 234 and 236 (
(56) Grooves like groove 130 (
(57) Having no visible slots makes the fence column smooth and aesthetically pleasing. When slats are installed in a slot, the slot cover hide the slats' open ends and any rough edges made while cutting the aluminum.
(58) Locating the slots along the fence columns' three sides enables the fence columns to be used for straight fence sections and for corners turning “left” or “right” along a fence row. The final side of the fence column, base wall 42, has no groove because that side needs no panels installed to that side.
(59) The description is illustrative, not limiting and is for example only. Although this application shows and describes examples, those having ordinary skill in the art will find it apparent they can make changes, modifications or alterations. Examples may involve specific combinations of method acts or system elements, but those acts and those elements may be combined in other ways to achieve the same objectives. Acts, elements and features discussed only with one embodiment are not intended to be excluded from a similar role in other embodiments.
(60) “Plurality” means two or more. A “set” of items may include one or more of such items. The terms “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” and similar words in the written description or the claims are open-ended, i.e., each means, “including but not limited to.” Only the transitional phrases “consisting of” and “consisting essentially of” are closed or semi-closed transitional phrases regarding claims. The ordinal terms like “first,” “second,” “third,” etc., in the claims don't by themselves connote any priority, precedence, or order of one claim element over another or the temporal order in which acts of a method are performed. Instead, they merely are labels to distinguish one claim element having a certain name from another element having a same name (but for the ordinal term's use). Alternatives like “or” include one or any combination of the listed items. “Applicant” means the assignee of this application at the time of filing.