Insulated Cooler
20230278762 · 2023-09-07
Inventors
Cpc classification
F25D3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D2331/804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An insulated cooler having an insulated bottom, an insulated peripheral wall, and an insulated lid is disclosed. The peripheral wall may extend up from the bottom to define an interior space of the cooler. The lid, pivotally attached to the peripheral wall, may be pivotable to a closed position engaging the peripheral wall to close the interior space. A vent passage may extend through the peripheral wall or the lid, communicating the interior space with an exterior of the cooler to prevent formation of a vacuum in the cooler. A retaining frame may be attached to the peripheral wall or the lid at a location on the peripheral wall or the lid corresponding to a location of the vent passage. An air-impermeable, water-impermeable material layer may block the vent passage. The material layer may be positioned between the retaining frame and the interior space of the cooler.
Claims
1. An insulated cooler, comprising: an insulated bottom; an insulated peripheral wall extending up from the bottom such that the bottom and the peripheral wall define an interior space of the cooler; an insulated lid pivotally attached to the peripheral wall and pivotable to a closed position engaging the peripheral wall to close the interior space; a vent passage extending through the peripheral wall or the lid, the vent passage communicating the interior space with an exterior of the cooler to prevent formation of a vacuum in the cooler; an air permeable-water impermeable material layer blocking the vent passage to allow air flow through the vent passage while preventing water from leaking out of the vent passage; and a retaining frame attached to the peripheral wall or the lid to hold the material layer in place relative to the vent passage.
2. The insulated cooler of claim 1, further comprising: a latch arm pivotably attached to the lid; and the retaining frame including a latch seat configured to be engaged by the latch arm when the lid is in the closed position.
3. The insulated cooler of claim 2, wherein: the vent passage extends through the peripheral wall; and the latch arm covers and conceals the vent passage and the material layer when the latch arm is engaged with the latch seat.
4. The insulated cooler of claim 1, wherein: the vent passage extends through the lid; the retaining frame comprises a plate attached to the lid to hold the material layer in place relative to the vent passage, and the plate covers and conceals the vent passage and the material layer.
5. The insulated cooler of claim 1, wherein: the vent passage is generally circularly shaped, and the vent passage has a diameter ranging from about 3 mm to about 6 mm.
6. The insulated cooler of claim 5, wherein: the material layer is generally circularly shaped, and the material layer has a diameter greater than or equal to the diameter of the vent passage.
7. The insulated cooler of claim 1, wherein: the material layer comprises expanded polytetrafluoroethylene (ePTFE)
8. The insulated cooler of claim 1, wherein: the material layer has a thickness ranging from about 0.1 mm to about 0.3 mm.
9. The insulated cooler of claim 1, wherein: the peripheral wall comprises an insulated first sidewall, an insulated second sidewall, an insulated front wall, and an insulated backwall; and the first sidewall, the second sidewall, the front wall, and the backwall extend up from the bottom to define the interior space of the cooler.
10. The insulated cooler of claim 10, wherein: the lid is pivotally attached to the backwall and pivotable to the closed position engaging the first sidewall, the second sidewall, the front wall, and the backwall to close the interior space.
11. An insulated container, comprising: a bottom; a peripheral wall extending up from the bottom such that the bottom and the peripheral wall define an interior space of the container; a lid pivotally attached to the peripheral wall and pivotable to a closed position engaging the peripheral wall to close the interior space such that a difference of temperature is generally maintained between the interior space of the container and an exterior of the container; a vent passage extending through the peripheral wall or the lid, the vent passage communicating the interior space with the exterior of the container to prevent formation of a suction seal between the lid and the peripheral wall when the lid is engaging the peripheral wall in the closed position; a retaining frame attached to the peripheral wall or the lid at a location on the peripheral wall or the lid corresponding to a location of the vent passage; and an air permeable-water impermeable material layer blocking the vent passage to allow air flow through the vent passage while preventing water from leaking out of the vent passage, the material layer positioned between the retaining frame and the interior space of the container.
12. The insulated container of claim 11, further comprising: a latch arm pivotably attached to the lid; and the retaining frame including a latch seat configured to be engaged by the latch arm when the lid is in the closed position.
13. The insulated container of claim 12, wherein: the vent passage extends through the peripheral wall; and the latch arm covers and conceals the vent passage and the material layer when the latch arm is engaged with the latch seat.
14. The insulated container of claim 11, wherein: the vent passage extends through the lid; the retaining frame comprises a plate attached to the lid at a location corresponding to the location of the vent passage; and the plate covers and conceals the vent passage and the material layer.
15. The insulated container of claim 11, wherein: the vent passage is generally circularly shaped, and the vent passage has a diameter ranging from about 3 mm to about 6 mm; and the material layer is generally circularly shaped, and the material layer has a diameter greater than or equal to the diameter of the vent passage.
16. The insulated container of claim 11, wherein: the vent passage extending through the peripheral wall or the lid defines a length beginning from an exterior surface of the peripheral wall or the lid and ending at an interior surface of the peripheral wall or the lid; and the material layer is disposed within the vent passage length.
17. The insulated container of claim 11, wherein: the material layer comprises expanded polytetrafluoroethylene (ePTFE)
18. A method of preventing a vacuum in a cooler and maintaining a temperature differential in the cooler, the method comprising the steps of: (a) providing a vent passage through an insulated peripheral wall or an insulated lid of the cooler, the peripheral wall extending up from a bottom of the cooler such that the bottom and the peripheral wall define an interior space of the cooler; and (b) blocking the vent passage with an air permeable-water impermeable material layer thereby allowing air flow through the vent passage while preventing water from leaking out of the vent passage.
19. The method of claim 18, wherein: the material layer comprises expanded polytetrafluoroethylene (ePTFE)
20. The method of claim 18, wherein: the step (a) includes concealing the vent passage behind a latch mounted on the peripheral wall such that when the latch is closed the vent passage is concealed from a user of the cooler.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Hereinafter, various exemplary embodiments of the disclosure are illustrated in more detail with reference to the drawings.
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DETAILED DESCRIPTION
[0048] Reference will now be made in detail to embodiments of the present disclosure, one or more drawings of which are set forth herein. Each drawing is provided by way of explanation of the present disclosure and is not a limitation. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made to the teachings of the present disclosure without departing from the scope of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment.
[0049] Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Other objects, features, and aspects of the present disclosure are disclosed in, or are obvious from, the following detailed description. It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only and is not intended as limiting the broader aspects of the present disclosure. Referring generally to
[0050] The words “connected,” “attached,” “joined,” “mounted,” “fastened,” and the like, or any variation thereof, should be interpreted to mean any manner of joining two objects including, but not limited to, the use of any fasteners such as screws, nuts and bolts, bolts, pin and clevis, and the like allowing for a stationary, translatable, or pivotable relationship; welding of any kind such as traditional MIG welding, TIG welding, friction welding, brazing, soldering, ultrasonic welding, torch welding, inductive welding, and the like; using any resin, glue, epoxy, and the like; being integrally formed as a single part together; any mechanical fit such as a friction fit, interference fit, slidable fit, rotatable fit, pivotable fit, and the like; any combination thereof; and the like.
[0051] The insulated cooler 10 may include an insulated bottom 20, an insulated lid 22, and an insulated peripheral wall 30. The peripheral wall 30 may include an insulated first sidewall 30A, an insulated second sidewall 30B, an insulated front wall 30C, and an insulated backwall 30D. For the purpose of this disclosure, when referring to the peripheral wall 30, the peripheral wall 30 may constitute any one or more of the first sidewall 30A, the second sidewall 30B, the front wall 30C, or the backwall 30D. The bottom 20 and peripheral wall 30 define an interior space 40 which may be closed by the lid 22. Exterior and interior surfaces of the peripheral wall 30, such as a peripheral wall exterior surface 34 or a peripheral wall interior surface 36, exterior and interior surfaces of the lid 22, such as a lid exterior surface 24 or a lid interior surface 26, or exterior and interior surfaces of the bottom 20, such as a bottom interior surface 21 or a bottom exterior surface (not depicted), may be rotomolded plastic and the walls may be as much as 3 inches thick filled with polyurethane foam insulation or other insulating materials understood in the art of insulated coolers.
[0052] The cooler 10 of the present disclosure may also include a cooler drain 52 disposed in the peripheral wall 30, as shown in
[0053] The lid 22 may be pivotally, or rotatably, attached to the peripheral wall 30, and the lid 22 may be pivotable, with respect to a pivot axis 32, between an open position 44, as shown in
[0054] In an absence of a vent passage 60 of the present disclosure (as further described below), where the lid 22 is in the closed position 46, a pressure differential may sometimes form between the interior space 40 of the cooler 40 and the exterior space 42. This pressure differential forms because cooled air in the interior space 40, which may be due to the presence of ice in the cooler 40 (or another cooling agent), causes the air enclosed within the cooler 10 to contract. This pressure differential provides a force holding the lid 22 in the closed position and makes it difficult for a user of the cooler 10 to open the lid 22.
[0055] Referring to
[0056] Referring to
[0057] Referring to
[0058] Referring to
[0059] In the embodiment illustrated in
[0060] As best seen in
[0061] Referring to
[0062] The material layer 70 may be generally circularly shaped, though the material layer 70 may be shaped in any other geometrical configuration. To the extent the material layer 70 is generally circularly shaped, the material layer 70 may have a material layer diameter 72. The material layer diameter 72 may be greater than or equal to the vent passage diameter 62. The material layer 70, which may constitute a membrane or a thin film, may have a thickness ranging from ranging from about 0.1 mm to about 0.3 mm. The material layer 70 may be attached or adhered to the peripheral wall exterior surface 34 adjacent to, in front of, in contact with, or against the vent passage 60, thereby blocking the vent passage 60
[0063] Alternatively, the material layer 70 may be disposed within the vent passage 60. For example, the material layer 70 may be disposed at any location along the vent passage length 64, thereby blocking the vent passage 60. The material layer 70 may be disposed within the vent passage 60 extending through the peripheral wall 30 as shown in
[0064] Referring to
[0065] To assemble the latch mechanism, which includes at least the latch 82 and the latch seat 90, and the vent arrangement, which includes at least the vent passage 60 and the material layer 70, as illustrated in the series of
[0066] Referring to
[0067] In other embodiments of the cooler 10, the vent passage 60 may be covered and concealed by other customary constituent parts of an embodiment of the cooler 10. For example, in some embodiments, the vent passage 60 may be disposed in the peripheral wall 30 at a location behind or proximate to where a handle 50 is attached to, or supported from, the peripheral wall 30 of the cooler 10. The handle 50 may be attached to, or supported from, the peripheral wall 30, such that the user of the cooler 10 can move, lift, carry, or otherwise manipulate the cooler 10. The handle 50 may constitute any one or more of embodiments of the handle 50 disclosed herein, including the handle 50 that rotates about, or pivots relative to, the peripheral wall 30 such that the handle 50 may be gripped or grabbed by the user atop the lid 22, as shown in
[0068] Referring to FIG. 5A5B a right-side elevation view of the cooler 10 is depicted, wherein the cooler 10 is an upright configuration 100. In
[0069] A method of preventing formation of a vacuum in the cooler 10 and maintaining a temperature differential in the cooler 10 may be described as follows. The method may commence with a step a) of providing the vent passage 60 through the peripheral wall 30 or the lid 22. The vent passage 60 may be provided through the peripheral wall 30 or the lid 22. The step a) of providing the vent passage 60 through the peripheral wall 30 or the lid 22 enables communication of the atmospheric conditions of the exterior space 42 with the atmospheric conditions of the interior space 40 of the cooler 10, thereby preventing a formation of the vacuum in the interior space 40 of the cooler 10. In optional embodiments, where the vent passage 60 extends through the peripheral wall 30, the step a) may further include covering and concealing the vent passage 60 behind the latch 82 mounted or supported from the peripheral wall 30 or the lid 22, where the latch seat 90 receives and secures the latch arm 84 when the lid 22 is pivoted to the closed position 46. In other optional embodiments, where the vent passage 60 extends through the lid 22, the step a) may further include covering and concealing the vent passage 60 behind the plate 94 attached to the lid 22. The method may continue with a step b) of blocking the vent passage 60 with the air-permeable, water-impermeable material layer 70. By blocking the vent passage 60 with the material layer 70, the air flow 12 may be allowed to transfer or exchange through the vent passage 60 from the interior space 40 of the cooler 10 to the exterior space 42, and vice versa. And further, by blocking the vent passage 60 with the material layer 70, the water 14, or the other liquified contents 14, may be prevented from escaping, exiting, or otherwise leaking out of the cooler 10 through the vent passage 60. Through performance of the step a) and the step b) of the method, at least a dual function is achieved: first, the vacuum is prevented from forming in the interior space 40 of the cooler 10, thereby preventing the formation of a pressure differential holding the lid 22 in the closed position 46; and, second, the water 14, or the other liquified contents 14, are prevented from inadvertently or undesirably exiting, escaping, or otherwise leaking out of the cooler 10 through the vent passage 60 when moving the cooler 10 from the upright configuration 100 to the rotated configuration 102.
[0070] Terms such as “a,” “an,” and “the” are not intended to refer to only a singular entity, but rather include the general class of which a specific example may be used for illustration.
[0071] The phrases “in one embodiment,” “in optional embodiment(s),” “in alternative embodiment(s),” and “in an exemplary embodiment,” or variations thereof, as used herein do not necessarily refer to the same embodiment, although it may.
[0072] As used herein, the phrases “one or more,” “at least one,” and “one or more of,” or variations thereof, when used with a list of items, mean that different combinations of one or more of the items may be used and only one of each item in the list may be needed. For example, “one or more of” item A, item B, and item C may include, for example, without limitation, item A or item A and item B. This example also may include item A, item B, and item C, or item B and item C.
[0073] Conditional language used herein, such as, among others, “can,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments of whether these features, elements, and/or states are included or are to be performed in any particular embodiment.
[0074] The previous detailed description has been provided for the purposes of illustration and description. Thus, although there have been described particular embodiments of new and useful INSULATED COOLER, it is not intended that such references be construed as limitations upon the scope of this disclosure except as set forth in the following claims. Thus, it is seen that the apparatus of the present disclosure readily achieves the ends and advantages mentioned as well as those inherent therein. While certain preferred embodiments of the disclosure have been illustrated and described for present purposes, numerous changes in the arrangement and construction of parts and steps may be made by those skilled in the art, which changes are encompassed within the scope and spirit of the present disclosure as defined by the appended claims.