WINDOW-MOUNTED AIR CONDITIONER
20230280048 · 2023-09-07
Inventors
Cpc classification
F24F1/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/0003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F1/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F1/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A window mounted air conditioning unit is disclosed. The A/C includes an indoor unit, an outdoor unit, and a bridge. The indoor unit and outdoor unit are operatively connected by a line set (electrical wiring, refrigerant piping, condensate drainage piping, communication wiring, etc.) that is flexible and extensible and that resides in the bridge. The bridge is extendable from a first position to a second position to accommodate window openings of varying thicknesses. The A/C appliance is mounted to a separate mounting bracket that is itself extendable for varying width openings. The outdoor unit is pivotally connected to the bridge so that the outdoor unit can assume a first orientation during installation through a window opening, and a second orientation after passing through the window opening.
Claims
1. A window air conditioner, comprising: an indoor unit configured for operation within an air-conditioned space and having an indoor unit housing and an indoor heat exchanger and a fan, all located within said indoor unit housing; an outdoor unit configured for installation exteriorly of the air-conditioned space and having an outdoor housing and an outdoor heat exchanger, a compressor, and a fan, all located within said outdoor housing; a bridge coupled between said indoor unit and said outdoor unit, said bridge fixedly coupled to said indoor unit and rotationally coupled to said outdoor unit, said bridge including a first portion and a second portion telescopically connected to said first portion, wherein said first portion and said second portion define an internal open space therebetween, wherein said internal open space houses a flexible line set, said flexible line set including refrigerant piping and electrical wiring coupled to said indoor unit and said outdoor unit such that said heat exchanger of said indoor unit is operatively connected with said compressor and said outdoor heat exchanger of said outdoor unit; said bridge further including a hinge having a first end and a second end, wherein said first end of said hinge is connected to said second portion of said bridge, and wherein said second end of said hinge is connected to said outdoor unit, whereby said outdoor unit is rotatable about an axis through said bridge from a first orientation to a second orientation, wherein said second orientation is rotated approximately 90 degrees from said first orientation; and a support bracket independent from said window air conditioner and separately installed at said window opening, said support bracket including an indoor member, an outdoor member, and a telescoping bridge portion connecting said indoor member and said outdoor member.
2. The window air conditioner of claim 1, wherein said first portion of said support bracket further comprises a first wall-facing member approximately perpendicular to, and depending downwardly from, said telescoping bridge portion of said support bracket.
3. The window air conditioner of claim 2, wherein said second portion of said support bracket further comprises a second wall-facing member approximately perpendicular to, and depending downwardly from, said telescoping bridge portion of said support bracket.
4. The window air conditioner of claim 3, wherein said indoor unit housing further comprises a front side, a rear side, a left side, a right side, a top, and a bottom.
5. The window air conditioner of claim 4, wherein said indoor unit housing depends downwardly from an extension of a top surface of said bridge.
6. The window air conditioner of claim 5, wherein said rear side of said indoor unit housing is approximately perpendicular to said first portion of said bridge.
7. The window air conditioner of claim 6, wherein said indoor unit housing further comprises an indoor unit lock for lockably coupling to said support bracket.
8. The window air conditioner of claim 7, wherein said indoor member of said support bracket further comprises one or more feet thereon for engaging contact with an interior room wall inside the air-conditioned space.
9. The window air conditioner of claim 3, wherein said outdoor unit housing further comprises a front side, a rear side, a left side, a right side, a top, and a bottom.
10. The window air conditioner of claim 9, wherein said outdoor unit housing is rotatable about said hinge through a range of orientations from a first orientation to a second orientation.
11. The window air conditioner of claim 10, wherein when said outdoor unit housing is in said first orientation, said top of said outdoor unit is approximately perpendicular to said second portion of said bridge.
12. The window air conditioner of claim 11, wherein when said outdoor unit housing is in said second orientation, said top of said outdoor unit is approximately parallel to said second portion of said bridge.
13. The window air conditioner of claim 12, wherein said outdoor unit housing further comprises an outdoor unit lock for lockably coupling to said support bracket.
14. The window air conditioner of claim 13, wherein said outdoor unit housing further comprises a rotational lock for rotatably locking said outdoor unit housing to said bridge when said outdoor unit housing is in said first orientation.
15. The window air conditioner of claim 14, wherein said outdoor member of said support bracket further comprises one or more feet thereon for engaging contact with an exterior room wall outside the air-conditioned space.
16. A window air conditioner for a window opening, comprising: a first unit disposed inside a conditioned space; a second unit disposed outside a conditioned space; a bridge comprising a first portion and a second portion operatively and telescopically coupled to said first portion; wherein said bridge telescopically extends through the window opening; wherein said first unit is fixedly coupled to said first portion of said bridge and said second unit is rotatably coupled to said second portion of said bridge; wherein said bridge further comprises an interior open space between said first portion and said second portion, which contains refrigerant piping and electrical wiring, each of which is permanently but flexibly coupled between said first unit and said second unit; and a support bracket separate from said first unit, said second unit, and said bridge, and onto which said first unit, said second unit, and said bridge is installed.
17. The window air conditioner of claim 16, wherein said support bracket further comprises an indoor member and an outdoor member telescopically coupled to said first member.
18. The window air conditioner of claim 17, wherein said second unit is rotatable with respect to said bridge through a range of orientations from a first orientation to a second orientation.
19. The window air conditioner of claim 18, wherein in said first orientation, said outdoor unit occupies a relatively horizontal configuration to pass through the window opening.
20. A method of installing a window air conditioner, wherein said window air conditioner includes an indoor unit, an outdoor unit, and a bridge telescopically connecting said indoor unit to said outdoor unit, and wherein said outdoor unit is further rotatably coupled to said bridge enabling said outdoor unit to rotate from a first orientation to a second orientation, said method comprising: providing a support bracket having a first wall-facing member, a bridge surface, and a second wall-facing member, said bridge telescopically coupling said first wall-facing member and said second wall-facing member; installing said support bracket in a window opening such that said bridge resides over a sill, said first wall-facing member is coupled to an interior wall within a conditioned space, and said second wall-facing member is coupled to an exterior wall outside the conditioned space; ensuring said outdoor unit is rotated into said first orientation with respect to said bridge; placing said air conditioner on said support bracket such that said outdoor unit rests atop said bridge; sliding said air conditioner toward the exterior of the window opening until a surface of said indoor unit contacts said first wall-facing member; locking said indoor unit to said support bracket; rotating said outdoor unit downwardly until said outdoor unit contacts said second wall-facing member; locking said outdoor unit to said support bracket; and connecting said air conditioner to an electrical power source.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0025] The embodiments discussed hereinafter are directed in part to a window-mounted air conditioner and a method for installing the same. The structures, features, and functionality of the disclosed apparatus are significant improvements over the prior art. The apparatus described herein provides a structure for a novel air conditioner and methods of installation. The air conditioner remains functionally coupled as a unit, even when occupying a telescoping configuration and also a rotational orientation. The embodiments shown and described include a window air conditioner having an indoor unit and an outdoor unit connected by a bridge containing the piping/conduits and wiring between the indoor unit and the outdoor unit.
[0026] Turning now to the drawings, wherein like numbers denote like parts throughout the several views, the overall configuration of an integral-type window air conditioning unit (air conditioner) 100 will now be described with initial reference to
[0027] The indoor heat exchanger 230 functions as a condenser/radiator during a heating operation, and as an evaporator during a cooling operation. The indoor fan 240 may be disposed proximate the indoor heat exchanger 230 to direct air to the indoor heat exchanger 230 and the air-conditioned space. The air inlet 250 and air outlet 260 can have varying arrangements and locations on the front panel 210, according to various embodiments. The air inlet 250 and air outlet 260 introduce air from/to the air-conditioned space, respectively. In some embodiments, the air inlet 250 may be formed at an upper portion of the front panel 210 and the air outlet 260 may be formed at a lower portion of the front panel 210. This type of arrangement is shown in
[0028] The outdoor unit 300 of the air conditioner 100 may include an outdoor unit housing 320 having panels such as a front 321, a rear 322, a left side 323, a right side 324, a top 325, and a bottom 326 (see
[0029] With reference to
[0030] With continuing reference to
[0031] Referring now to
[0032] With continued reference to
[0033] Referring again to
[0034] In some embodiments, the bridge 400, including the high-pressure refrigerant conduit 422 and low-pressure refrigerant conduit 423, which is connected to the indoor unit 200 and the outdoor unit 300, may include additional components, such as a condensation (condensate) drain conduit 424, as well as electrical wiring 421 and possibly communication wiring 425. In such embodiments, the bridge 400 may be configured to accommodate, protect, and hide all required line sets between the indoor unit 200 and the outdoor unit 300. For example, the condensate drain conduit 424, which is usually supplied with the indoor heat exchanger 230, may be a certain length of insulated drain hose with one end connected to the condensate drain pan inside the indoor unit 200 and the other end connected to a suitable condensate outlet (e.g., a drainage system) inside or, more often, outside of the air-conditioned space. As part of the condensate drain there may also or alternatively be one or more pumps (not shown) to assist in removing condensate from the indoor unit 200. A drain plug also would be accessible from the indoor side. In some embodiments, the power cable with plug may be electrically extended from the outdoor unit 300 through the bridge 400 to electrically couple with a power outlet 10 on the interior wall 1. Therefore, the disclosed air conditioner 100 may not require any alterations to any electrical wiring system of the air-conditioned space for installation. In such embodiments, one or more electrical cables within the bridge 400 may be configured to supply power to and communicate with the indoor unit 200. For example, in some embodiments, the electrical cable may be used both to power the indoor heat exchanger 230 and indoor fan 240 as well as to provide electrical signals to enable the indoor heat exchanger 230 to communicate with the outdoor heat exchanger 330 and the compressor 340.
[0035] The line sets 420 may be made from any material (e.g., plastic, fabric, metal, flex hose, coiled tubing, coiled wire, etc.) that provides the properties of flexibility and/or length adjustment (extensibility) for allowing the outdoor unit 300 to be telescopically connected to the indoor unit 200 without damaging the lines or disconnecting them from either the indoor unit 200 or the outdoor unit 300.
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[0037] In the Figures, the support bracket 500 is in a first, contracted configuration, owing to a sill width of a certain size. However, it is to be restated that, because of the telescopical adjustability of the support bracket 500,
[0038] Next, the outdoor unit 300 is telescopically moved toward or away from the inside unit 200 by sliding the second portion 413 away from or toward the first portion 410 of the bridge 400 until the proper distance between the inside unit 200 and outside unit 300 is achieved (
[0039] The flow chart of
[0040] Steps 804 and 806 are alternatives. After the support bracket 500 is installed, the user then begins to install the air conditioner 100. The user inspects to determine whether the outdoor unit 300 is already rotated into its first orientation, in which the top 325 is perpendicular to the bridge top cover 411. If not, the user disengages the rotational lock 375 and rotates the outdoor unit 300 into its primarily horizontal position, wherein top 325 is perpendicular to top cover 411. In this orientation, the outdoor unit 300 can fit through the window opening.
[0041] In step 808 (
[0042] Next, in step 812, the user can extend or retract the outdoor unit 300 as needed in order to locate it properly on the support bracket 500. This is because, as discussed previously, the bridge 400 is telescopic. Once the outdoor unit 300 is in the desired location, the user can, in step 814, release the rotational lock 375. Then, the user rotates (step 816) the outdoor unit 300 from its first position (horizontal) to its second, installed position. After that, the user can adjust the distance between the outdoor unit 300 and the indoor unit 200, if needed, such that the outdoor unit 300 contacts the second wall-facing member 520. Thereupon (step 818), the user can lock the outdoor unit 300 to the support bracket 500 by engaging the outdoor unit lock 522. Now the air conditioner 100 is fully installed, and the user simply need to plug the power cord into a proper power source to operate the air conditioner 100. Owing to the unique design, the user need not make, re-make, or adjust any connections between the indoor unit 200 and the outdoor unit 300. Rather, all functional connections remain connected as they were at purchase, and the line sets 420 can adjust in length without damage or diminished functionality.
[0043] As discussed previously, multiple embodiments of the air conditioner 100 and support bracket 500 are possible. As but one example of an alternative embodiment, the indoor unit 200 may be separated from the bridge 400 and, instead, be hung and fixed on an indoor wall, or placed elsewhere in the conditioned space, rather than being integral with the bridge 400 and outdoor unit 300. Such an indoor unit 200 can be the type of indoor unit described in co-pending application U.S. application Ser. No. 17/566,416, filed on Dec. 30, 2021, the entire contents of which are herein incorporated by reference.
[0044] The disclosed air conditioner 100 may be a variety of constructions, shapes, sizes, quantities, and positions and still accomplish the same intent. The elements depicted in the figures may not be drawn to scale and thus, the elements may have different sizes and/or configurations other than as shown in the figures.
[0045] While several embodiments have been described and illustrated herein, those of ordinary skill in the art will readily envision a variety of other means and/or structures for performing the function and/or obtaining the results and/or one or more of the advantages described herein, and each of such variations and/or modifications is deemed to be within the scope of the embodiments described herein. More generally, those skilled in the art will readily appreciate that all parameters, dimensions, materials, and configurations described herein are meant to be exemplary and that the actual parameters, dimensions, materials, and/or configurations will depend upon the specific application or applications for which the teachings is/are used. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, many equivalents to the specific embodiments described herein. It is, therefore, to be understood that the foregoing embodiments are presented by way of example only and that, within the scope of the appended claims and equivalents thereto, embodiments may be practiced otherwise than as specifically described and claimed. Embodiments of the present disclosure are directed to each individual feature, system, article, material, and/or method described herein. In addition, any combination of two or more such features, systems, articles, materials, and/or methods, if such features, systems, articles, materials, and/or methods are not mutually inconsistent, is included within the scope of the present disclosure.
[0046] All definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms.
[0047] The indefinite articles “a” and “an,” as used herein in the specification and in the claims, unless clearly indicated to the contrary, should be understood to mean “at least one.”
[0048] The phrase “and/or,” as used herein in the specification and in the claims, should be understood to mean “either or both” of the elements so conjoined, i.e., elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with “and/or” should be construed in the same fashion, i.e., “one or more” of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the “and/or” clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to “A and/or B”, when used in conjunction with open-ended language such as “comprising” can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0049] As used herein in the specification and in the claims, “or” should be understood to have the same meaning as “and/or” as defined above. For example, when separating items in a list, “or” or “and/or” shall be interpreted as being inclusive, i.e., the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as “only one of” or “exactly one of,” or, when used in the claims, “consisting of,” will refer to the inclusion of exactly one element of a number or list of elements. In general, the term “or” as used herein shall only be interpreted as indicating exclusive alternatives (i.e. “one or the other but not both”) when preceded by terms of exclusivity, such as “either,” “one of,” “only one of,” or “exactly one of” “Consisting essentially of,” when used in the claims, shall have its ordinary meaning as used in the field of patent law.
[0050] As used herein in the specification and in the claims, the phrase “at least one,” in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase “at least one” refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, “at least one of A and B” (or, equivalently, “at least one of A or B,” or, equivalently “at least one of A and/or B”) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
[0051] It should also be understood that, unless clearly indicated to the contrary, in any methods claimed herein that include more than one step or act, the order of the steps or acts of the method is not necessarily limited to the order in which the steps or acts of the method are recited.
[0052] In the claims, as well as in the specification above, all transitional phrases such as “comprising,” “including,” “carrying,” “having,” “containing,” “involving,” “holding,” “composed of,” and the like are to be understood to be open-ended, i.e., to mean including but not limited to. Only the transitional phrases “consisting of” and “consisting essentially of” shall be closed or semi-closed transitional phrases, respectively, as set forth in the United States Patent Office Manual of Patent Examining Procedures, Section 2111.03.
[0053] It is to be understood that the embodiments are not limited in its application to the details of construction and the arrangement of components set forth in the description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Unless limited otherwise, the terms “connected,” “coupled,” “in communication with,” and “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings.
[0054] The foregoing description of several embodiments of the invention has been presented for purposes of illustration. It is not intended to be exhaustive or to limit the invention to the precise steps and/or forms disclosed, and obviously many modifications and variations are possible in light of the above teaching.