MANNEQUIN, MANNEQUIN AND MOVEMENT CART ASSEMBLY, MACHINE AND SYSTEM FOR THE LASER MARKING OF TROUSERS
20230142032 · 2023-05-11
Assignee
Inventors
Cpc classification
D06C23/02
TEXTILES; PAPER
International classification
D06M10/00
TEXTILES; PAPER
D06C23/02
TEXTILES; PAPER
Abstract
A mannequin for supporting a pair of trousers whereon a laser marking is performed, having two leg structures housed inside the trouser legs. Each structure has a longitudinal axis, upper and lower areas, front and rear planes, an inner side and outer side. The separation between the inner and outer sides varies due to the tensing mechanism in order to go from a non-operative loosened position (A) to a maximum tensed end position (B) to perform the marking. Each leg structure is coupled to a respective main rotation axis around which rotates by a respective articulation having the mannequin for each leg structure. The main rotation axis is parallel to the direction of the dimension of the rise of the pair of trousers or collinear with it. The front planes can form at least two angles greater and/or less than 180° when rotated around the respective main rotation axes thereof.
Claims
1. A mannequin for supporting a pair of trousers whereon a laser marking can be performed, comprising two leg structures suitable to be housed on the inside of the legs of the trousers to be marked, wherein each leg structure is defined by a respective imaginary longitudinal axis wherein the respective trouser leg can be extended, an upper area, a lower area, a front plane whereon the front portion of the trouser leg can be arranged, a rear plane, opposite from the front plane, whereon the rear portion of the trouser leg can be arranged, an inner side whereon the inner lateral edge of the trouser leg can be arranged, which goes from the joining of the trouser legs to the lower end of the respective trouser leg, and an outer side, opposite from the inner side, whereon the outer lateral edge of the trouser leg can be arranged, which goes from the waist to the lower end of the trouser leg, wherein the separation distance between the inner side and the outer side of each leg structure is variable by means of a respective tensing mechanism, each leg structure being able to adopt and go from a non-operative loosened position (A) to a maximum tensed end position (B) by increasing the separation distance between the inner side and the outer side, such that the front and rear portions of the trouser leg when arranged on the leg structure stay extended to the maximum in order to be able to perform the laser marking on any of the portions, characterised in that each of the leg structures is coupled to a respective main rotation axis around which it is able to rotate by means of a respective articulation comprised by the mannequin for each leg structure, the main rotation axis of each leg structure being an axis parallel to the direction of the dimension of the rise of the pair of trousers or collinear with said direction, the articulations enabling the front planes of the two leg structures to form between each other at least two angles greater and/or less than 180° when rotating around the respective main rotation axes thereof.
2. The mannequin according to claim 1, characterised in that each leg structure 2 comprises in the upper area thereof a support wherein the inner side and the outer side are supported, and through which the leg structure is coupled to the respective main rotation axis around which the leg structure can rotate by means of a respective articulation.
3. The mannequin according to claim 2, characterised in that each support is linked to corresponding first transmission means through which a rotation is provided for each leg structure around the respective main rotation axis, such that the front planes of the two leg structures are able to rotate around the main rotation axis and adopt different positions wherein the two front planes form between each other a plurality of angles comprised between 0° and 360°.
4. The mannequin according to claim 1, characterised in that each leg structure comprises in the upper area thereof a support wherein the inner side and the outer side are supported, and through which the leg structure is coupled in an articulated manner to the main rotation axis, the inner side comprising a straight inner bar which extends in a direction parallel to that of the imaginary longitudinal axis, the outer side comprising a straight outer bar parallel to the inner bar, and comprising for each leg structure an intermediate bar arranged parallel to and between the respective inner bar and outer bar, and in that the tensing mechanism comprises actuation means to provide the movement of the outer bar and the intermediate bar with respect to the inner bar, increasing the separation distance between them when going from the non-operative loosened position (A) to the maximum tensed end position (B), and decreasing the separation distance between them when going from the maximum tensed end position (B) to the non-operative loosened position (A), and wherein each support comprises on the inside thereof a guide for the movement of the corresponding outer bar of the outer side in accordance with a trajectory perpendicular to the longitudinal direction wherein the outer bar extends.
5. The mannequin according to claim 4, characterised in that the intermediate bar is joined to the inner bar of the inner side and to the outer bar of the outer side by means of at least two connecting rods articulated on the two ends thereof, wherein the outer bar of the outer side and the intermediate bar of each leg structure are arranged such that they are movable with respect to the inner bar of the inner side moving away from the inner side or towards the inner side when going from the non-operative loosened position (A) to the maximum tensed end position (B), and vice versa.
6. The mannequin according to claim 1, characterised in that each leg structure comprises in the upper area thereof a support wherein the inner side and the outer side are supported and through which the leg structure is coupled in an articulated manner to the main rotation axis, the inner side comprising a plate with an inner profile which defines an outline simulating the shape had by the inner lateral edge of the trouser leg which goes from the joint of the trouser legs to the lower end of the respective trouser leg when the trouser leg is flattened with the front portion thereof and the rear portion thereof on top of each other, and/or the outer side comprising a plate with an outer profile which defines an outline simulating the shape had by the outer lateral edge of the trouser leg which goes from the waist to the lower end of the respective trouser leg when the trouser leg is flattened with the front portion thereof and the rear portion thereof on top of each other, the plates with inner and outer profiles, or most of them, being contained in a plane parallel to the front and rear planes of the respective leg structures thereof, the plate with an outer profile of each leg structure being intended to come into contact with at least one portion of the outer lateral edge of the leg of the pair of trousers when the leg structure is in the maximum tensed end position (B).
7. The mannequin according to claim 6, characterised in that the plate with an inner profile and/or the plate with an outer profile have a thickness, measured in the direction perpendicular to the front plane of the leg structure, comprised between 0.5 and 6 mm, the thickness thereof being able to vary in different areas of the plates, the thickness being lesser in the segment of the plate closer to the ends able to come into contact with the edges of the trouser legs.
8. The mannequin according to claim 6, characterised in that the plate with an inner profile has a width which varies along the inner side, being wider in the area of the outline simulating the shape had by the inner lateral edge of the trouser leg at the joining point of the trouser legs, and narrower at the upper and lower ends.
9. The mannequin according to claim 8, characterised in that on the plate with an inner profile, on the edge which defines the outline, a rise appendix is arranged, provided with a vertex at the free end thereof, the appendix being oriented according to an appendix plane which is parallel, perpendicular or which forms a certain oblique angle with the plate with an inner profile of the respective leg structure.
10. The mannequin according to claim 6, characterised in that in each leg structure the inner side comprises a straight inner bar which extends in a direction parallel to that of the imaginary longitudinal axis, and the outer side comprises a straight outer bar parallel to the inner bar, and in that the plate with an inner profile is detachably joined to the inner bar and the plate with an outer profile is detachably joined to the outer bar, the plates with inner and outer profiles being able to be disassembled from the respective inner and outer bars and be replaced by other plates with inner and outer profiles in accordance with another trouser design.
11. The mannequin according to claim 1, characterised in that the support of each leg structure wherein the inner side and the outer side are supported comprises a first semisupport wherein the inner side and the outer side are supported, and a second semisupport by which the leg structure is joined in an articulated manner to a respective articulation by which the leg structure is able to rotate around the respective main rotation axis, the first semisupport and the second semisupport being joined in an articulated manner to each other the first one with the ability to rotate with respect to the second one around an articulation for angular adjustment between the trouser legs with the ability to rotate around an angular adjustment axis, said angular adjustment axis being an axis perpendicular to the front plane or perpendicular to the plane wherein the inner side and the outer side of the leg structure are contained, the first semisupport and the second semisupport being configured articulated to each other by the articulation for angular adjustment such that when the first one rotates with respect to the second one, the inner side of the leg structure varies the angle it forms with respect to the direction wherein the main rotation axis extends which is parallel to the dimension of the rise of the pair of trousers or collinear with said direction, the mannequin being able to vary the angle formed by the inner sides of the two leg structures with each other in accordance with the trouser design.
12. The mannequin according to claim 10, characterised in that in each leg structure, the first semisupport supports the inner and outer bars of the inner and outer sides, respectively, the first semisupport and the second semisupport being configured as articulated to each other such that when the first one rotates with respect to the second one, the inner bar of the leg structure varies the angle it forms with respect to the direction wherein the main rotation axis extends which is parallel to the direction of the dimension of the rise of the pair of trousers or collinear with said direction, the mannequin being able to vary the angle the inner bars of the two leg structures form between each other.
13. The mannequin according to claim 11, characterised in that the first semisupport and the second semisupport of each one leg structure are made up of respective bodies, each provided with a front plate and a rear plate, parallel to the front plane and to the rear plane of the leg structure, said plates being provided with holes, pivots and slots in order to carry out the rotation of the first semisupport with respect to the second semisupport, and in that each leg structure comprises an angle regulation mechanism to vary the angle formed by the inner sides of the two leg structures with each other or the angle formed by the inner bars of the inner sides of the two leg structures with each other, and locking means for the angle between the first semisupport and the second semisupport.
14. The mannequin according to claim 13, characterised in that the angle regulation mechanism comprises a spindle arranged coupled in a fixed manner in the second semisupport with respect to which it moves in a direction towards the first semisupport, provided with a head able to be rotated manually in order to advance the spindle, wherein the end of the spindle is introduced into the first semisupport, a nut crossed through by the spindle, said nut being provided with a pivot arranged in a direction parallel to the angular adjustment axis, the pivot being in turn arranged inside at least one slot made in one of the front or rear plates of the first semisupport, arranged such that when the spindle is rotated, the nut moves with respect to the second semisupport and the pivot thereof exerts a pushing force inside the slot of the first semisupport, making the slot and the plate wherein it is located rotate with respect to the second semisupport around the angular adjustment axis.
15. The mannequin according to claim 13, characterised in that the locking means for the angle between the first semisupport and the second semisupport comprise an angle locking bolt which is parallel to the direction of the angular adjustment axis, provided at one end with a head and at the other with a tightening nut or wing nut, the angle locking bolt making up part of the second semisupport, and a slot in the shape of a circular arch provided in a plate integrally joined to the first semisupport, the slot being crossed through by the angle locking bolt, the head staying on one side of the slot and the tightening nut or wing nut on the other side of the slot and protruding out of one of the front or rear plates of the second semisupport, such that when the locking nut or wing nut is tightened, it is tightened against the plate, the head of the locking bolt is tightened against the slot and the rotation between the first semisupport and the second semisupport is immobilised.
16. The mannequin according to claim 1, characterised in that, above the upper areas of the leg structures, it comprises a cylindrical or prismatic apical axial body which extends in a direction parallel to the direction of the main rotation axes of the leg structures, the apical axial body being arranged equidistant from the two leg structures and integrally joined to a body supporting the articulations by which each leg structure can rotate around the respective main rotation axis thereof, all of this configured such that when the leg structures rotate around the respective main rotation axes thereof, they move with respect to the apical axial body.
17. An assembly formed by a mannequin and a transportation cart, characterised in that the mannequin is a mannequin according to claim 16, in that the transportation cart is provided with movement motor means for the autonomous movement of the transportation cart along a guided trajectory, and in that the transportation cart is able to be coupled to the mannequin for the joint transportation thereof along a guided trajectory, wherein said coupling to the mannequin is configured to enable access to the apical axial body from the outside of the movement cart and to enable the rotation of the mannequin independently from the cart around a vertical rotation axis of the mannequin which coincides with the imaginary axial axis of the apical axial body of the mannequin when the apical axial body is arranged in a vertical position.
18. The assembly formed by a manncquin and a transportation cart according to claim 17, characterised in that the transportation cart is joined in an articulated manner to the mannequin through a loading rotation axis which is horizontal and perpendicular to the direction of the imaginary axial axis of the apical axial body of the mannequin, the mannequin being able to rotate around said loading rotation axis and able to adopt a special loading position (C) for trousers wherein the front planes or the rear planes of the two leg structures of the mannequin are arranged forming an acute angle or arranged on top of each other, and are contained in non-vertical planes and wherein the imaginary axial axis of the apical axial body of the mannequin forms an acute angle with respect to the vertical direction, being able in said special loading position (C) to load onto the mannequin a pair of trousers folded on itself along the direction of the rise thereof.
19. A machine for loading and exposing trousers to a laser for the marking thereof, comprising a loading area, wherein the loading of a pair of trousers onto a mannequin is performed, and a marking area wherein the pair of trousers loaded onto the mannequin coming from the loading area is exposed to the external effects of a laser for the marking thereof, characterised in that the mannequin of the loading area and of the marking area is a mannequin which makes up a mannequin and cart assembly according to claim 17, wherein the transportation cart is movable through the movement motor means thereof along a guided trajectory for the transportation of the mannequin from the loading area to the marking area and from the marking area to the loading area.
20. The machine for loading and exposing trousers to a laser for the marking thereof according to claim 19, characterised in that it comprises more than one loading area separated from each other, and respective guided trajectories for transportation which converge in one same marking area, wherein the machine comprises at least one mannequin and cart assembly for each loading area.
21. The machine for loading and exposing trousers to a laser for the marking thereof according to claim 20, characterised in that the guided trajectories for transportation are trajectories arranged radially with respect to the marking area located on one side or on both sides of the marking area, the marking area facing a laser device.
22. The machine for loading and exposing trousers to a laser for the marking thereof according to claim 20, characterised in that the marking area comprises a motorised rotating positioning device with the ability to rotate around a vertical positioning axis, located after, but separated from, the guided trajectories for transportation by which the mannequins are led by the transportation carts from the loading areas to the end of the guided trajectories for transportation, wherein the positioning device comprises a positioning rail with a straight trajectory able to be aligned, when rotated with respect to the vertical positioning axis, with any of the guided trajectories for transportation in order to receive in the marking area (12) the mannequin led by the transportation cart, and the positioning device comprising connection means able to connect to the apical axial body of the mannequin received in the positioning rail and cause the rotation of the mannequin around the imaginary axial axis of the apical axial body of the mannequin, when said imaginary axis is parallel to the vertical direction.
23. The machine for loading and exposing trousers to a laser for the marking thereof according to claim 19, characterised in that it comprises a control device for detecting the presence of persons in any of the loading area or areas, configured to send a warning signal to the movement motor means of the transportation carts by which the advance speed of the transportation carts is controlled and varied in the guided trajectories for transportation, even being able to detect the advance thereof in any of the directions from the loading area or areas to the marking area and vice versa.
24. A system for the laser marking of trousers comprising at least one machine for loading and exposing trousers to a laser for the marking thereof according to claim 19, and at least one auxiliary device for loading and/or unloading trousers onto a mannequin located in the loading area or in each of the loading areas of the machine, wherein the auxiliary device for loading and/or unloading comprises a support base fixed on a surface such as a floor, a plurality of waiting supports, each of which in turn comprises a pair of oblong waiting profiles, wherein the waiting profiles of one same pair are parallel to each other, separated by a certain distance and they have a length such that they receive the insertion of the two legs of a pair of trousers in a folded position around the rise line of the pair of trousers, the waiting supports being arranged inclined and cantilevered, with the upper ends thereof free and with the lower ends thereof coupled to movement means by which the waiting supports are movable with respect to the support base and in a guided manner according to a trajectory, and an introducing arm made up of an inclined guide rail, fixed with respect to the support base and arranged above and facing one of the waiting supports of the plurality of supports, the length of the guide rail being such that it protrudes above the cited waiting support the upper end thereof being located at the same level or higher wherein the upper areas of the leg structures of a mannequin located in a or the loading area of the machine are located, wherein the introducing arm is provided with pushing projection means slidable along the guide rail and which protrude with respect to the guide rail towards the waiting support, which it is facing at a distance such that the pushing projection means are able to push a pair of trousers arranged folded over the waiting support and move it along the guide rail.
25. The system for the laser marking of trousers according to claim 24, wherein the auxiliary device for loading and/or unloading trousers is an automatic device, wherein each waiting support is able to be arranged in a point of the trajectory which follows in the movement thereof underneath the introducing arm, point wherein the inclination of said waiting support is parallel to the inclination of the introducing arm, and wherein the pushing projection means of the introducing arm protrude from the guide rail in the separation space between the two waiting profiles of the waiting support located underneath.
26. A mannequin for supporting a pair of trousers whereon a laser marking can be performed, comprising two leg structures suitable to be housed on the inside the legs of the trousers to be marked, wherein each leg structure is defined by a respective imaginary longitudinal axis wherein the respective trouser leg can be extended, an upper area, a lower area, a front plane whereon the front portion of the trouser leg can be arranged, a rear plane, opposite from the front plane, whereon the rear portion of the trouser leg can be arranged, an inner side whereon the inner lateral edge of the trouser leg can be arranged which goes from the joining of the trouser legs to the lower end of the respective trouser leg, and an outer side, opposite from the inner side, whereon the outer lateral edge of the trouser leg can be arranged which goes from the waist to the lower end of the trouser leg, wherein the separation distance between the inner side and the outer side of each leg structure is variable by means of a respective tensing mechanism, each leg structure being able to adopt and go from a non-operative loosened position (A) to a maximum tensed end position (B) by increasing the separation distance between the inner side and the outer side, such that the front and rear portions of the trouser leg when arranged on the leg structure stay extended to the maximum in order to be able to perform the laser marking on any of the portions, characterised in that in each leg structure the inner side comprises a straight inner bar which extends in a direction parallel to that of the imaginary longitudinal axis, and a plate with an inner profile which defines an outline simulating the shape had by the inner lateral edge of the trouser leg which goes from the joining of the trouser legs to the lower end of the respective trouser leg when the trouser leg is flattened with the front portion thereof and the rear portion thereof on top of each other, and the outer side comprises a straight outer bar parallel to the inner bar, and a plate with an outer profile which defines an outline simulating the shape had by the outer lateral edge of the trouser leg which goes from the waist to the lower end of the respective trouser leg when the trouser leg is flattened with the front portion thereof and the rear portion thereof on top of each other, the plates with inner and outer profiles, or most of them, being contained in a plane parallel to the front and rear planes of the respective leg structures thereof, the plate with an outer profile of each leg structure being intended to come into contact with at least one portion of the outer lateral edge of the leg of the pair of trousers when the leg structure is in the maximum tensed end position (B), and in that the plate with an inner profile is detachably joined to the inner bar and the plate with an outer profile is detachably joined to the outer bar, the plates with inner and outer profiles being able to be disassembled from the respective inner and outer bars and be replaced by other plates with inner and outer profiles in accordance with another trouser design.
27. The mannequin according to claim 26, characterised in that the plate with an inner profile and/or the plate with an outer profile have a thickness, measured in the direction perpendicular to the front plane of the leg structure, comprised between 0.5 and 6 mm, the thickness thereof being able to vary in different areas of the plates, the thickness being lesser in the segment of the plate closer to the ends able to come into contact with the edges of the trouser legs.
28. The mannequin according to claim 6, characterised in that the plate with an inner profile has a width which varies along the inner side, being wider in the area of the outline simulating the shape had by the inner lateral edge of the trouser leg at the joining point of the trouser legs, and narrower at the upper and lower ends.
29. The mannequin according to claim 8, characterised in that the plate with an inner profile, on the edge which defines the outline, a rise appendix is arranged, provided with a vertex at the free end thereof, the rise appendix being oriented according to an appendix plane which can be parallel, perpendicular or which forms a certain oblique angle with the plate with an inner profile of the respective leg structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] As a complement to the description provided herein, and for the purpose of helping to make the characteristics of the invention more readily understandable, this specification is accompanied by a set of drawings which, by way of illustration and not limitation, represent a first preferred embodiment and a second embodiment of the mannequin, of a mannequin and movement cart assembly, embodiments of the machine for loading and exposing the trousers to a laser for the marking thereof, and embodiments of the system comprising said machine and an auxiliary device for loading and/or unloading, all of these objects of the invention, wherein:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0078]
[0079] The mannequin 1 comprises two leg structures 2 suitable to be housed on the inside of the legs of the trousers to be marked, which are commonly called semi-trouser holders. Each leg structure 2 is defined by a respective imaginary longitudinal axis 20 (see
[0080] Each inner side 25 comprises a straight inner bar 25a which extends in a direction parallel to that of the imaginary longitudinal axis 20, and moreover, each outer side 26 comprises a straight outer bar 26a parallel to the inner bar 25a. Furthermore, for each leg structure 2 there is an intermediate bar 34 arranged parallel to and between the respective inner bar 25a and outer bar 26a. The inner bars 25a and the outer bars 26a are formed by bars or profiles having a front face and a rear face. The front faces of the inner 25 and outer 26 sides of a leg structure 2 are the ones which are taken into account in order to determine the front plane 23 of said leg structure 2, and the rear faces, opposite from the front ones, are the ones which determine the rear plane 24. The distance between the front plane 23 and the rear plane 24 translates into the thickness of the profiles or bars making up the inner 25 and outer 26 sides.
[0081] The mannequin 1 comprises a tensing mechanism 3 due to which the separation distance between the inner side 25 and the outer side 26 of each leg structure 2 is variable, such that each leg structure 2 can adopt and go from a non-operative loosened position A, shown in
[0082] According to the represented embodiment of the mannequin 1 in
[0083] The plate with an inner profile 25b and the plate with an outer profile 26b have a thickness, measured in the direction perpendicular to the front plane 23 of the leg structure 2, comprised between 0.5 and 6 mm (around 1.5 mm in many of the plates). Nevertheless, in a plate with a profile, the thickness, instead of being constant, can vary in different areas of the plate, the thickness being lesser in the segment of the plate closer to the ends able to come into contact with the edges of the trouser legs. Preferably, they are made of metal, and more preferably, aluminium. It can be seen how the plate with an inner profile 25b has a width which varies along the inner side 25, being wider in the area of the outline simulating the shape had by the inner lateral edge of the trouser leg at the joining point of the trouser legs, and narrower at the upper and lower ends.
[0084] It can be clearly seen in
[0085] The plates with an inner profile 25b are detachably joined (for example, by a joint screwed at one or more points, by a joint pivotable at one point) to the respective inner bars 25a, and the same thing occurs with the plates with an outer profile 26b, which can be detachably joined to the outer bars 26a, thereby being able to disassemble the plates with inner 25b and outer 26b profiles from the respective inner 25a and outer 26a bars, and be replaced by other plates with inner 25b and outer 26b profiles in accordance with another trouser design with a different shape of the lateral edges of the trouser legs. Thus, the plates with inner and outer profiles 25b and 26b can be changed, for example, by screwing them and unscrewing them from the inner and outer bars 25a and 26a, according to the model and size of the trousers to be marked.
[0086]
[0087] The mannequin 1 stands out in that the two leg structures 2 are coupled in an articulated manner to a respective main rotation axis 5 around which each leg structure 2 is able to rotate by means of a respective articulation 51 comprised by the mannequin 1 for each leg structure, the main rotation axis 5 being an axis parallel with the direction of the dimension of the rise of the pair of trousers. It is recalled that rise of the pair of trousers is understood as the distance from the joining of the trouser legs (a point located underneath what corresponds to the fly of the pair of trousers if it has one) of a pair of trousers to the waist. Each leg structure 2 is able to rotate independently from the other leg structure 2, meaning, the rotation of one leg structure 2 does not have to influence the magnitude of rotation of the other leg structure 2, although in the preferred embodiment shown, the two leg structures 2 rotate the same magnitude of rotation and in the same direction of rotation.
[0088]
[0089] This ability to rotate each leg structure 2 with respect to the main rotation axis 5 thereof enables the mannequin 1 to adopt multiple positions wherein to suitably expose practically any area of the pair of trousers to the effects of the laser, without there being portions of the mannequin 1 which are hidden or impede the laser beam from reaching the desired area, although most times the laser marking is done when the angle is 180°. This ability to rotate is also particularly advantageous for adopting the position like the one shown in
[0090] In order to perform the rotation of each leg structure 2 around the respective main rotation axis 5 thereof, each leg structure 2 comprises in the upper area 21 thereof a support 27 attached to transmission means 29 through which the rotation is imparted to the leg structure 2. The transmission means can in turn be coupled to motor means through which the independent rotation of each leg structure 2 is imparted. Each support 27 comprises two opposite main faces parallel respectively to the front plane 23 and the rear plane 24 defined in each leg structure.
[0091] The motor means of each leg structure, if they are had due to not being manual, can be formed by a servomotor for adjusting with precision the desired angle between the two front planes 23 (and therefore the angle between the two rear planes 24) and for a better control of the torque applied. The transmission means can be formed by straps and/or gears and thereby be the ones responsible for transmitting the torque generated by the servomotors to the supports 27 so that they are arranged forming between each other the optimal angles for the best exposure to the laser of the portion of a leg of the pair of trousers to be marked, without the other trouser leg interfering or creating hidden areas which impede the projected marking.
[0092] Nevertheless, according to the preferred embodiment, the two leg structures 2 rotate at the same time and the same angle, and the rotation can be imparted manually, without needing motor means. The transmission means of
[0093] Returning to the tensing mechanism 3 by which the mannequin 1 goes from position A to position B, said tensing mechanism 3 comprises actuation means shown in the partial cross sections of
[0094] The tensing mechanism 3 further comprises, for each leg structure 2, an intermediate bar 34 arranged parallel between the respective inner 25 and outer 26 sides, and practically coplanar with them, and that increases the separation distance with respect to the inner 25 and outer 26 sides when going from the non-operative loosened position A to the maximum tensed end position B, and decreases the separation distance when going from the maximum tensed end position B to the non-operative loosened position A. In fact, preferably and as seen in
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[0097] The first semisupport 81 and the second semisupport 82 of each leg structure 2 are formed by respective bodies each provided with a front plate and a rear plate, parallel to the front plane 23 and to the rear plane 24 of the leg structure 2, said plates being provided with holes, pivots and slots in order to carry out the rotation of the first semisupport 81 with respect to the second semisupport 82. Each leg structure 2 comprises an angle regulation mechanism to vary the angle formed by the inner sides 25 of the two leg structures 2 with each other or the angle formed by the inner bars 25a of the inner sides 25 of the two leg structures 2 with each other, and locking means 88 for the angle between the first semisupport 81 and the second semisupport 82.
[0098] The angle regulation mechanism comprises a spindle 84 arranged coupled in a fixed manner in the second semisupport 82 with respect to which it moves in a direction towards the first semisupport 81, provided with a head 83 able to be rotated manually in order to advance or withdraw the spindle 84, wherein the end of the spindle 84 is introduced into the first semisupport 81. The mechanism also comprises a nut 85 crossed through by the spindle 84, said nut 85 being provided with a pivot 86 arranged in a direction parallel to the angular adjustment axis. The pivot 86 is in turn arranged inside at least one slot 87 made in one of the front or rear plates of the first semisupport 81. All of this is arranged such that when the spindle 84 is rotated in an advance direction, the nut 85 moves with respect to the second semisupport 82 and the pivot 86 thereof exerts a pushing force inside the slot 87 of the first semisupport 81, making the slot 87 and the plate wherein it is located rotate with respect to the second semisupport 82 around the angular adjustment axis.
[0099] The locking means 88 for the angle (see
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[0101] According to the embodiment of the assembly shown in
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[0103] Thus,
[0104] Thus, in the machine 10 of
[0105] According to other embodiments not shown, in the machines 10 of
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[0107] Although it is not shown in the figures, the machine 10 comprises a control device for detecting the presence of persons in any of the loading area or areas 11, configured to send a warning signal to the movement motor means 74 of the transportation carts 71 by which the advance speed of the transportation carts 71 is controlled and varied in the guided trajectories for transportation 110, even being able to detect the advance thereof in any of the directions from the loading area or areas 11 to the marking area 12 and vice versa.
[0108] Thus, if an operator is close to a loading area 11 or the corresponding guided trajectory for transportation 110 thereof, the mannequin 1 which is already loaded will be transported slowly by the transportation cart 71 to the marking area 12, or for the case in which the pair of trousers loaded onto a mannequin 1 has already been marked and is transported from the marking area 12 to one of the loading areas 11 and the presence of an operator is detected, the mannequin 1 will also be transported slowly. Otherwise, when in the vicinity of a loading area 11 or of the guided trajectory for transportation 110 thereof, the presence of a person is not detected, the mannequins 1 loaded with trousers will be transported quickly to the marking area 12, and the same thing will occur when the pair of trousers has already been marked and needs to be transported to one of the loading areas 11 in order to unload it.
[0109] In the machines 10, the pairs of trousers loaded onto the mannequins 1 stay perfectly flat and enable a marking as if it were made on a table, with the difference that on this occasion the pair of trousers is in a vertical plane. The guided trajectories for transportation 110 and the trajectory within the loading area defined by the positioning rail 122 with a straight trajectory are only aligned when the loaded mannequin must go to the marking area 12 or must leave the marking area 12 in order to unload the pair of trousers; the rest of the time, during the marking, they stay unaligned. Furthermore, as seen in the figures, the positioning device 120 is independent from the loading areas 11 and from the guided trajectories for transportation 110 in order to prevent the transmission of vibrations. Results carried out by a machine 10 like those of
[0110]
[0111] In the machine 10 of
[0112] Due to this configuration able to rotate around the loading rotation axis 72, the mannequins 1 can adopt a special loading position C which is very comfortable for the operator, wherein the trousers can be loaded onto a mannequin 1 folded around the rise of the pair of trousers, with the trouser legs almost or practically on top of each other (which we do when folding a pair of trousers lengthwise, around the axis of symmetry of the pair of trousers), by being able to arrange the front planes 23 of the two leg structures 2 of a mannequin by forming a small acute angle of about 20° for example, according to the capacity thereof to rotate around the main rotation axis 5. Furthermore, by the mannequin 1 being able to tilt around the loading rotation axis 72, horizontal and perpendicular to the main rotation axis 5 of the mannequin 1, the mannequin 1 can be arranged with the front 23 and rear 24 planes of the leg structures 2 thereof in inclined planes, not vertical ones and the lower ends of the leg structures 2 from whence the mannequin 1 is dressed with the pair of trousers, are higher and are further forwards than the rest of the mannequin 1, for which reason the operator loading the mannequin 1 does not have to bend over in order to introduce the pair of trousers.
[0113] In this manner, the operator does not have to load the pair of trousers in the habitual position thereof, with the waist extended and bending over in order to pass underneath the pair of trousers, but rather the mannequin 1 can be arranged in the special loading position C thereof, with the front planes 23 forming an acute angle and in a position wherein said planes are inclined with respect to the vertical plane v, being able to load the pair of trousers folded along and from a height comfortable for arranging the lower portion of the mannequin 1 at the height of their hands when the operator is standing.
[0114] It is also envisaged that in the marking area 12, descending forced ventilation means (not shown in the drawings) are provided for the extraction through the lower portion of the machine 10 of the gases originating from the laser heating the inks of the pair of trousers during the marking.
[0115]
[0116] The auxiliary device for loading and/or unloading 90 comprises a plurality of waiting supports 9, 9′, made up of pairs of oblong waiting profiles 9a and 9b, arranged radially and inclined in a descending direction towards the centre, as if they were the petals of a flower. The waiting profiles 9a and 9b of one same pair are parallel to each other, are separated by a short distance and have a length such that they receive the insertion of the two legs of a pair of trousers in the position folded around the rise line of the pair of trousers. By way of example, a waiting support 9 or 9′ can be configured as a U-shaped fork, the arms of which are the waiting profiles 9a and 9b. Precisely the short distance separating the waiting profiles 9a and 9b is so that there is a space to place the two inner faces of the trouser legs which stay facing each other when the pair of trousers is folded.
[0117] The auxiliary device for loading and/or unloading 90 also comprises an introducing arm 91 made up of an inclined guide rail facing one of the waiting supports 9′ of the plurality of supports 9. The introducing arm 91 is arranged above said waiting support 9′, the length of the guide rail being such that it protrudes above the cited waiting support 9′, the upper end thereof being located at the same level or a higher level wherein the upper areas 21 of the leg structures 2 of the mannequin 1 located in the loading area 11 are located. The introducing arm 91 is provided with pushing projection means 92 slidable along the guide rail and which protrude, with respect to the guide rail towards the waiting support 9′, a distance such that the pushing projection means 92 are able to push a pair of trousers arranged folded over the waiting support 9′ and move it along the guide rail to the upper end thereof.
[0118]
[0119] In order to make use of the auxiliary device for loading and/or unloading 90 to automatically load a pair of trousers on the mannequin 1, the first thing is to arrange a waiting support 9′ wherein a folded pair of trousers is supported and that this waiting support 9′ is facing the introducing arm 91. A mannequin 1 free of trousers must also be placed, in the loading position C in order to receive a folded pair of trousers activating the suitable means, arranging the front planes 23 of the leg structures 2 in non-vertical planes, and specifically, with the same inclination of the introducing arm 91. The two lower areas 22 of the leg structures 2 of the mannequin 1 will be arranged after the respective waiting profiles 9a and 9b which make up the waiting support 9′, aligned with them. The pushing projection means 92 will start the ascension thereof and will push the folded pair of trousers carrying it upwards by the joining area of the trouser legs. As the pair of trousers is dragged upwards, the pair of trousers will start to leave the waiting support 9′ and will enter the leg structures 2 of the mannequin 1 until the mannequin 1 of the loading area 11 is dressed. Afterwards, when the transfer of the mannequin 1 together with the transportation cart 71 thereof is activated, and passes along the cam profile located in an area of the rail, the lower areas 22 of the leg structures 2 will lower bit by bit and the mannequin 1 will be arranged with the front planes 23 in vertical planes and will be transported to the marking area 12.
[0120] Alternatively or additionally, the pushing projection means 92 can be provided with gripping elements such as for example clamps, which grip the waist of the pair of trousers by two segments and in this manner by sliding along the introducing arm carry the pair of trousers to the upper areas 21 of the leg structures and once there they release it so that the pair of trousers goes to the maximum tensed end position B.
[0121] It is also envisaged that the already-marked trousers can be unloaded in the same auxiliary device for loading and/or unloading 90 in the free waiting supports 9. An operator can be monitoring the automatic loading and also assisting the unloading of the trousers in the waiting supports 9. In this manner the auxiliary device for loading and/or unloading 90 is taken advantage of, the yield of the operator operating the automatic loading is optimised so that they also take care of the unloading, and the plant floor is optimised using a single auxiliary device for loading and/or unloading 90 also as an unloader. Another option would be to unload the marked trousers in a second auxiliary device for loading and/or unloading 90 exclusively dedicated to receiving marked trousers.
[0122] Alternatively to the flower configuration of the auxiliary device for loading and/or unloading 90 of the drawings, according to other embodiments the waiting supports 9 could adopt a roundabout-type configuration or more fanciful shapes but which likewise enable the different work steps or stations to be established: the manual loading of the trousers in the auxiliary device for loading and/or unloading 90, the automatic loading of the trousers from the auxiliary device for loading and/or unloading 90 to the mannequin 1 and vice versa, and the unloading of the already-marked trousers, manually or automatically, from the auxiliary device for automatic loading and/or unloading 90. Thus, the waiting supports 9 and 9′ are arranged inclined and cantilevered, they have the upper ends thereof free and the lower ends thereof are coupled to movement means by which the waiting supports 9, 9′ are movable with respect to the support base and in a guided manner according to a trajectory which can have any shape, while it goes underneath the introducing arm 91. In the movement thereof along said trajectory, a moment will arrive in which each of the waiting supports 9 goes underneath the introducing arm 91, becoming the waiting support 9′ upon reaching that point of the trajectory. In that point the inclination of said waiting support 9′ will be arranged parallel to the inclination of the introducing arm 91 and the pushing projection means 92 will protrude from the guide rail in the separation space between the two waiting profiles of the waiting support 9′ located beneath it.
[0123] Finally, apart from the distribution shown in
[0124] Thus, it is clear that the auxiliary devices for loading and/or unloading 90 can be used not only for loading trousers but also for unloading. A machine 10 can be attached to an auxiliary device for loading and/or unloading 90 full of folded trousers in the waiting supports 9, from which the mannequins 1 of the loading area 11 are loaded, and another empty auxiliary device for loading and/or unloading 90, in an unloading area (not shown in the drawings) wherein the mannequins 1 in the special loading position C, which is the same position adopted by the mannequins in the unloading position, are once again within reach of the pushing projection means 92 which hook or grip the marked trousers and start to place them in the waiting supports 9.