SYSTEM, APPARATUS AND HYBRID VAV DEVICE WITH MULTIPLE HEATING COILS
20230151998 · 2023-05-18
Inventors
Cpc classification
F24F2110/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/0442
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2221/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2003/0446
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/72
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/84
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/63
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2120/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F3/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/0236
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/46
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24F13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/74
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F11/80
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An energy efficient hybrid variable air volume terminal system with multiple heating coils to enhance temperature control in each individual room in a plurality of rooms. The hybrid variable air volume terminal system includes a novel hybrid variable air volume box that has one inlet duct and a plurality of outlet ducts coupled to the novel hybrid variable air volume box. Each outlet duct has a heating coil operably connected thereto which can be operably connected to any number of the plurality of rooms to provide an energy efficient building management system. In certain embodiments, either an actual or a virtual thermostat is operably connected to the hybrid variable air volume terminal system to control the operation of the system remotely. In certain embodiments, the hybrid variable air volume terminal system comprises an automated air balance system or an automated space control damper and demand response control system to control and/or vary the amount of air flow.
Claims
1. A variable air volume terminal device with multiple heating coils to enhance temperature control for a plurality of rooms in a building, the variable air volume terminal device comprising: (a) a hybrid variable air volume box having an inlet with an air velocity flow sensor and without a control damper; (b) a plurality of outlets coupled to the hybrid variable air volume box, with at least one outlet of the plurality of outlets having a heating coil operably connected thereto to provide a heated outlet available for a connection to a duct to provide conditioned air to a plurality of rooms wherein each heating coil is a component of the hybrid variable air volume box; (c) a heat coil actuator to separately control the heating coil for each heated outlet of the plurality of outlets wherein said heat coil actuator is a component of the hybrid variable air volume box; and (d) a sub plenum disposed inside the hybrid variable air volume box between the plurality of outlets and a terminal wall of the hybrid variable air volume box.
2. The variable volume terminal device of claim 1 further comprising a floating damper that does not control temperature disposed in the hybrid variable air volume box between the inlet and the plurality of heated outlets, a plurality of automated space control dampers disposed outside the hybrid variable air volume box in at least one area to control temperature in the at least one area and a common supply duct connecting the at least one of the heated outlets to the plurality of automated space control dampers.
3. The variable volume terminal device of claim 1 wherein the heating coils are hot water heating coils or electric heating coils.
4. The variable volume terminal device of claim 1 wherein the heating coils are electric heating coils disposed inside of the hybrid variable air volume box.
5. A variable air volume terminal device with multiple heating coils to provide separate temperature control over a plurality of rooms in a building comprising: (a) a hybrid variable air volume box without a damper or with a free floating damper having an inlet and a plurality of heaters; (b) a plurality of outlets coupled to the plurality of heaters in the hybrid variable air volume box, each of the plurality of outlets having a separate heat control actuator to provide a plurality of independently controlled heated outlets: (c) a plurality of independently controlled automated space controlled dampers in the plurality of rooms in the building wherein said plurality of rooms are disposed in a location remote from the hybrid variable air volume box; and (d) a common supply duct disposed outside the hybrid variable air volume box to connect one of the plurality of independently controlled heated outlets to the plurality of independently controlled automated space control dampers.
6. The variable volume terminal device of claim 1 further comprising a plurality of automated space control dampers disposed outside the hybrid variable air volume box and operably connected to at least one heated outlet of the plurality of heated outlets with at least one of the plurality of automated space control dampers disposed in one of the plurality of rooms disposed at a location remote from the hybrid variable air volume box.
7. The variable volume terminal device of claim 6 wherein the plurality of automated space control dampers are connected to the hybrid variable air volume box by a single duct.
8. The variable volume terminal device of claim 7 further comprising a plurality of thermostats to individually control the plurality of automated space control dampers.
9. The variable volume terminal device of claim 8 further comprising a wired or wireless connection between the plurality of thermostats and the plurality of automated space control dampers.
10. The variable volume terminal device of claim 6 further comprising a plug in heat cartridge for at least one of the plurality of automated space control dampers.
11. The variable volume terminal device of claim 10 wherein the plug in heat cartridge is powered by a lighting circuit.
12. The variable volume terminal device of claim 1 wherein said plurality of heated outlets from the hybrid variable air volume box is from between two to seven outlets.
13. The variable volume terminal device of claim 12 wherein each heating coil is operatively connected to one less outlet than the two to seven outlets.
14. The variable volume terminal device of claim 2 wherein the sub plenum is disposed between the a plurality of heated outlets and the terminal wall of the hybrid variable air volume box.
15. The variable volume terminal device of claim 14 further comprising a static pressure sensor.
16. The variable volume terminal device of claim 2 further comprising an air measurement device disposed between the air inlet and the floating damper.
17. A method of providing a variable air volume system to provide an air temperature control for each air-conditioned zone in a plurality of air conditioned zones comprising: (a) utilizing a multiple outlet variable air volume box having at least one heater as a component of the variable air volume box associated with at least one terminal outlet of the multiple outlet variable air volume box; (b) having the at least one terminal outlet in the variable air volume box connected to the at least one heater to supply conditioned air to a plurality of separate air-conditioned zones; (c) attaching a plurality of automated space control dampers having an electrically controlled orifice for admitting conditioned air into each of the plurality of separate air-conditioned zones to a common supply duct and the at least one terminal outlet in the variable volume air box; and (d) providing a virtual or an actual thermostat to each zone of said plurality of separate air-conditioned zones to open or close the electrically controlled orifice for admitting conditioned air into a specific zone.
18. The method of claim 17 further comprising having a plug in heat cartridge heater for at least one of the plurality of automated space control dampers.
19. The method of claim 17 further comprising controlling by way of a computer the at least one heater associated with the at least one terminal outlet of the multiple outlet variable air volume box or the plurality of automated space control dampers having an electrically controlled orifice.
20. The method of claim 19 further comprising a providing data on occupant load with a sensor.
21. The method of claim 20 further comprising operating the multiple outlet variable air volume box using a database based on the occupant load data.
22. The method of claim 19 further comprising a providing remote instructions to the computer by a smart device to send a signal to operate the at least one heater associated with at least one terminal outlet of the multiple outlet variable air volume box.
23. The method of claim 22 wherein the signal is connected to an the internet.
24. The method of claim 23 wherein the signal is sent by the a building manager or a tenant.
25. The method of claim 17 further comprising calculating an optimum temperature zone by averaging a number of temperature inputs from a number of users of a each zone in the plurality of air conditioned zones.
26. A hybrid variable air volume box comprising: (a) a housing having at least one air inlet and at least two air outlets; (b) a damperless air inlet or a free floating flow control damper disposed in the housing that does not control temperature in the air inlet wherein the damperless or the floating flow control damper is a component of the hybrid variable air volume box; (c) at least one heating coil connected to each one of the at least two air outlets wherein the at least one heating coil is a component of the hybrid variable air volume box and said heating coil controls temperature; and (d) at least one heat coil actuator to separately control the at least one heating coil connected to each one of the at least two outlets wherein the at least one heat coil actuator is a component of the hybrid variable air volume box.
27. The hybrid VAV box of claim 26 further comprising an air flow sensor.
28. The hybrid box of claim 26 further comprising a controller to control the at least one heating coil.
29. The hybrid VAV box of claim 28 wherein said controller is connected to a computer with a database.
30. The hybrid VAV box of claim 26 wherein the at least two air outlets are three to six air outlets and at least one air outlet does not have a heating coil.
31. The hybrid VAV box of claim 26 further comprising a sub plenum disposed between the at least two air outlets and a terminal wall of the VAV box and occupying a space of 10 percent to 20 percent of interior space of the hybrid VAV box.
32. A heating and air conditioning balancing apparatus comprising: (a) a hybrid variable air volume box having an inlet and a plurality of outlets with at least one heater coil in at least one of the plurality of outlets; (b) a plurality of automated space control dampers disposed in a location remote from the hybrid variable air volume box; (c) a common supply duct connecting the at least one heater coil in one of the plurality of outlets to each one of said plurality of automated space control dampers; (d) at least one of an air flow and/or a temperature sensor associated with a zone or area served by each automated space control damper of said plurality of automated space control dampers; and (e) a controller to selectively open and close each of said plurality of automated space control dampers and record at least one of air flow or temperature in the zone or area served by each automated space control damper and set each damper in each of the plurality of automated space control dampers to balance each zone or area served by each automated space control damper.
33. The heating and air conditioning balancing apparatus of claim 32 further comprising a computer database to operate the heating and air conditioning apparatus.
34. The heating and air conditioning balancing apparatus of claim 33 further comprising a thermostat in each area or zone served by each automated space control damper.
35. The heating and air conditioning balancing apparatus of claim 33 further comprising a timer to time and record the last balancing of the plurality of automated space control dampers.
36. The heating and air conditioning balancing apparatus of claim 32 further comprising a program to periodically rebalance the plurality of automated space control dampers.
37. The heating and air conditioning balancing apparatus of claim 32 further comprising a self-diagnosing and reporting system on the mechanical condition of the components in the hybrid variable air volume box and each component in the plurality of automated space control dampers.
38. The heating and air conditioning balancing apparatus of claim 37 further comprising an occupancy sensor so as not periodically rebalance during occupancy.
39. The heating and air conditioning balancing apparatus of claim 32 wherein the air conditioning and balancing apparatus has a wired or wireless communication link.
40. The heating and air conditioning balancing apparatus of claim 32 wherein at least one of the plurality of automated space control dampers includes a supplemental heater.
41. The variable volume terminal device of claim 5 further comprising a computer link to a controller to allow an occupant of each room of the plurality of rooms to control the temperature of that room.
42. The variable volume terminal device of claim 41 wherein the computer link to the controller implements commands from a database based either on sensed use and/or a history of past usage to save energy.
43. The variable volume terminal device of claim 41 wherein the controller provides for a programmed or recalibration of the plurality of rooms.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The detailed description of some embodiments of the invention will be made below with reference to the accompanying figures, wherein the figures disclose one or more embodiments of the present invention; in which:
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DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
[0071] The following detailed description includes the best mode and accompanying drawings in which like references indicate similar elements and which show specific embodiments and portions of a GUI interface for practicing the invention. The embodiments include optional and preferred embodiments to practice the invention which may be modified without departing from the scope of the invention as claimed. For example logical, mechanical, electrical, functional and system changes can be made in implementing the invention without departing from the invention. The following detailed description including best mode is not to be taken in a limiting sense, since the scope of the invention is defined in the appended claims.
[0072] In certain embodiments of the invention, the novel hybrid variable air volume terminal system comprises one or more of the following components alone or in combination: (1) a hybrid VAV Box with or without a sub plenum; (2) Dual heating coils; (3) First air distribution duct or a plurality of distribution ducts; (4) Second air distribution duct; (5) Room control dampers for first duct; and (6) Room control dampers and preferably automated space control dampers (ASCD) for second duct.
[0073] Referring now to
[0074] Hybrid VAV 10 includes a sub plenum 30 disposed between the plurality of outlets and a terminal wall 36 opposite inlet 12 to equalize air flow and reduce noise. The size of the sub plenum is approximately 10% to 20% of the interior space of the novel hybrid VAV. Hybrid VAV 10 has at least two or more outlets 14 and 16 but may have one less heating element 22A or 22B than the total number of outlets. Where the novel hybrid VAV includes an outlet each with a heating element 22A and 22B a single duct 32 and 34 connect the hybrid VAV 10 to a separate group of offices with each office having its own ASCD or automated space control damper 40A, 40B, 40C and 40D each of which control temperature in duct 32 which ASCD dampers 40E, 40F, 40G and 40H control temperature in duct 34 as illustrated in
[0075] Referring now to
[0076] Comparing now prior art
[0077] The novel hybrid VAV box can be configured in a number of different ways as illustrated in
[0078] In one embodiment, a single hybrid VAV box (10) feeds two or more ducts (14, 16). Each duct can have a heating coil (22) operably connected thereto. Conditioned air is then delivered to individual temperature controlled rooms by ASCD control dampers (40). This assembly can be installed as many times as needed throughout the building. The hybrid VAV box air flow is controlled to maintain a static duct pressure setpoint
[0079] Referring now to prior art
[0080] Referring now to
[0081] In certain embodiments and a preferred application, the hybrid variable air volume terminal system comprises an automated air balance system and demand response control system to control and/or vary the amount of air flow into the plurality of rooms in the building by the ASCD. In the prior art once the system is installed the air balance remains the same until a technician comes out and rebalances the system. As a result seasonal and even diurnal changes can make a static air balanced system feel uncomfortable particularly prior art master slave air balanced systems. The dynamic air balance system provided by the novel VAV 10 and ASCD 40.
[0082] Referring now to
[0083] In the dynamic air balancing embodiment, the hybrid variable air volume terminal system comprises an automated air balance system due to its ability to isolate individual rooms. In certain embodiments, the automated air balance system comprises one or more of the following: (1) Minimum CFM drop damper position (based on measured airflow); (2) Maximum CFM drop damper position (based on measured airflow); (3) Maximum noise CFM drop damper position (based on setting or diffuser design); (4) Drop damper position / CFM calculation (created during balance); (5) hybrid VAV box static pressure setpoint calibration (created during balance); (6) Automated hybrid VAV two point CFM calibration to precision flow hood; and (7) Automated balance report.
[0084] The novel hybrid and ASCD combination not only provides for a dynamic balancing but also provides a database 102
[0085] Referring now to
[0086] The advantages of the embodiments are further enhanced with an energy saving building management system BMS as illustrated in
[0087] In a further energy saving embodiment, a demand response control system may be added to permit the following stages of the system: (1) First stage: Turn off all air in rooms that are not occupied and are being controlled using temperature setback; (2) Second stage: Raise room temperature setpoints in non-critical common areas (i.e. kitchens, break rooms, storage areas, etc.); and (3) Third stage: Raise room temperature setpoints in occupied offices.
[0088] In certain embodiments, the variable air volume terminal system comprises a virtual office thermostat configured to operate with or without the VAV box described in certain embodiments. The virtual office thermostat provides a web service that allows the office occupant of a building or building personnel using a smartphone, tablet, or desktop computer to view and control their own individual office space. Virtual thermostats are connected/interfaced into the building BMS system via a web or thick client application.
[0089] In certain embodiments, the office occupant, building personnel or other user can access and/or control any one of the following using the virtual office thermostat: (1) Room temperature setpoint (includes single and dual set points); (2) Lighting level setpoint; (3) Arrival and departure times; (4) Request after-hour services (includes HVAC and/or lighting); (5) Adjust temperature setpoint limits (Building Staff Only); (6) Adjust setup (Building Staff Only) includes minimum airflow setting, maximum airflow setting, K factor setting, box/damper size settings); (7) Invoke air balance mode (Building Staff Only), which temporarily disables thermostat limits; (8) Displays and notifies the tenant through this web service when a utility company invokes demand response. The system raises its personal setpoint to reduce energy consumption; and (9) 100% onboard, which requires only the user’s first and last name, plus email address and/or cell phone number.
[0090] In certain embodiments, energy savings are realized through the use of the hybrid variable air volume terminal system with the following characteristics: (1) Individual office solar temperature reset; (2) Individual office de-occupy temperature setback; (3) Individual office afterhours control; (4) Multiple demand response levels when for example a utility company announces a power reduction; (5) Prevents overcooling and overheating of all areas; (6) By backing down each area, it dramatically reduces fan and heating/cooling energy; and (7) Due to all interior zones’ ability to heat, faster warmup times are achievable.
[0091] In certain embodiments, the hybrid variable air volume terminal system provides an enhanced occupant experience with the following characteristics: (1) Each room and common area has individual temperature control through a virtual thermostat; (2) Easy intuitive software application for preference adjustments (virtual thermostat & lighting control); and (3) Remote individual controllability (can be set before arriving). In certain embodiments, the variable air volume terminal system provides an enhanced building personnel experience with the following characteristics: (1) Granular control provides for superior remote trouble shooting capability; (2) 3D control graphics are intuitive and easy to use; and (3) Comfort Control software application provides complete control and setup functionality.
[0092] In certain embodiments, the variable air volume terminal system provides enhanced system functionality with the following characteristics: (1) Intelligent Controlled Cool Down / Warmup is based on past room occupancy as illustrated in
[0093] It shall be appreciated that the variable air volume terminal system allows one novel hybrid VAV zoning box to perform the work of multiple prior art VAV boxes. This combined with automated air balance, downstream controlled room dampers, virtual thermostats and enhanced sequences reduces the overall cost and increases the overall effectiveness of the temperature control.
[0094] The variable air volume terminal system comprises the following advantages: (1) Reduces the cost of air distribution systems while providing better control for commercial buildings; (2) System provides tenants with an intuitive interface (looks like a thermostat) to interact with the building’s mechanical system; (3) System provides building personnel with a convenient tool to setup and control the building; and (4) Superior energy savings can be achieved due to the system’s design.
[0095] It shall be appreciated that the variable air volume terminal system’s use of a dual or multiple duct heating coil design with downstream room control dampers allows for twice the area coverage and superior control. In a 30,000 square foot commercial building that requires the installation of approximately 33 VAV boxes, the volume terminal system can be installed in the same building using approximately 11 VAV boxes. As such, cost advantages can be realized through the use of the variable air volume terminal system.
[0096] Referring now to
[0097] A control circuit is illustrated in
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[0101] It shall be appreciated that the components of the variable air volume terminal system described in several embodiments herein may comprise any alternative known materials in the field and be of any color, size and/or dimensions. It shall be appreciated that the components of the variable air volume terminal system described herein may be manufactured and assembled using any known techniques in the field.
[0102] Persons of ordinary skill in the art may appreciate that numerous design configurations may be possible to enjoy the functional benefits of the inventive systems. Thus, given the wide variety of configurations and arrangements of embodiments of the present invention, the scope of the invention is reflected by the breadth of the claims below rather than narrowed by the embodiments described above.