Process for producing anti-gravity balance massage type buffer convection airbag and airbag cushion
11639041 · 2023-05-02
Assignee
Inventors
Cpc classification
F16F9/0454
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16F2226/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A43B13/20
HUMAN NECESSITIES
Abstract
Disclosed in the present invention are a process for producing an anti-gravity balance massage type buffer convection airbag and an airbag cushion. The production process comprises the steps of preparing materials, laminating, preparing an upper cushion body, preparing a lower cushion body, laminating the upper cushion body and the lower cushion body, and shaping to obtain a finished product. The production process and the airbag cushion can produce anti-gravity and buffer convection effects while increasing the force area, and have the effects of balance and massage.
Claims
1. A process for producing an anti-gravity balance massage type buffer convection airbag, the process comprising: preparing materials comprising preparing different materials for an upper cushion surface and a lower cushion surface for producing the airbag; laminating comprising laminating and molding the upper and the lower cushion surfaces to obtain a material I; preparing an upper cushion body comprising: heating the material I; then covering the material I with a material; performing die-casting molding with a mold to obtain the upper cushion body; wherein the material II is an elastic fabric and stretchable to completely cover the material I; spreading the material II, isolating the material II from the mold, and preventing the material II from adhering to the die-casting mold; removing the material II to obtain the upper cushion body; and after the material II is removed from the lower cushion surface, forming grains on the lower cushion surface away from the upper cushion surface, wherein the grains on the lower cushion surface corresponds to grains on the material II; preparing a lower cushion body; laminating the upper cushion body and the lower cushion body to obtain a semi-finished product; and shaping to obtain a finished product.
2. The process according to claim 1, after the upper cushion body and the lower cushion body are laminated, further comprising fulling the airbag with air or liquid.
3. The process according to claim 2, wherein in preparing materials further comprises: preparing the upper cushion surface and the lower cushion surface, smearing the upper surface of the lower cushion surface uniformly with a hot-melt adhesive, and then spreading the upper cushion surface to the upper surface of the lower cushion surface in an alignment manner, wherein regular concave-convex grains are arranged on the surface of the upper cushion surface close to the lower cushion surface to bond with the lower cushion surface, wherein the lower cushion surface has certain elasticity to be stretched to four sides of the material of the lower cushion surface to generate a balanced force, so as to protect the material I and the upper cushion body formed, and enable it to be well combined with the lower cushion body to maintain the stability of the manufactured airbag cushion, wherein a material of the lower cushion surface is either TPU elastomer rubber or EVA.
4. The process according to claim 3, wherein in laminating further comprises: placing the prepared material on a laminating machine for laminating and molding, the laminating machine being provided with a front roller, a rear pressure roller and a winding roller, wherein a temperature of the front roller is between 60° C. and 120° C., and a temperature of the rear pressure roller is room temperature or 90° C.
5. The process according to claim 4, wherein in preparing the upper cushion body further comprises: air cooling the material I which has been laminated and molded for more than 24 hours for cooling and shrinkage; preparing a movable first jig, fixing the material I molded to the first jig, putting the material I into an oven heated to a temperature in a range from 180° C. to 220° C. and baking the material I for 60-120 seconds; preparing a first male mold and a first female mold, placing and fixing the first male mold and the first female mold on an oil hydraulic press, and sheathing and engaging the first jig on which the material I is baked around a mold frame of the first female mold; preparing a second jig which area is larger than an area of the first female mold and preparing a material II corresponding to the area of the second jig, fixing the material II with the second jig with a clip, then wetting the material II and covering the material I with the wetted material II; placing the second jig fixed with the material II on the upper surface of the first jig, and completely covering the first jig with the material II; and die-casting to obtain the upper cushion body comprising a plurality of airbags and a plurality of air channels, the plurality of air channels correspondingly connecting the plurality of airbags to an exterior environment.
6. The process according to claim 5, wherein in laminating the upper cushion body and the lower cushion body further comprises: preparing a second female mold, fixing the second female mold on a high-frequency machine, and placing the upper cushion body on the second female mold while the airbags are placed downward, correspond to recessed holes of the second female mold one to one; preparing the lower cushion body and an insulating fabric, covering the upper cushion body with the lower cushion body in an alignment manner, and then covering the lower cushion body with the insulating fabric in an alignment manner; the materials of the lower cushion body and the lower cushion surface being the same; preparing a second male mold, fixing the second male mold on the high-frequency machine, operating the high-frequency machine to laminate the upper cushion body and the lower cushion body by electric waves; during the lamination, pumping air with an air filling device through reserved air inlets, and compressing the air inlets and air intercepting ports of each group of air chambers by using the high-frequency machine to obtain the airbag cushion.
7. An anti-gravity balance massage type buffer convection airbag cushion comprising a plurality of airbags, and convection units formed among the plurality of airbags, each of the convection units comprising more than two of the plurality of airbags, and adjacent airbags in the convection units being connected by air channels, such that air or liquid flows among the plurality of airbags.
8. The anti-gravity balance massage type buffer convection airbag cushion according to claim 7, wherein the airbag cushion further comprises airbag units, each of the airbag units comprising single and independent airbag, gaskets or pads being disposed in the airbags of the airbag units, and the gaskets or pads being configured to support a human body.
9. The anti-gravity balance massage type buffer convection airbag cushion according to claim 8, wherein the gaskets or pads are made of a flexible material to provide buffering and support; and the surfaces of the plurality of airbags comprise at least one non-slip protrusion configured to stop the airbag from slipping.
10. An airbag cushion comprising an upper cushion body and a lower cushion body, wherein the upper cushion body comprises an upper cushion surface and a lower cushion surface adhered together by adhesive, the upper cushion surface and the lower cushion surface are made of different materials, and a material of the lower cushion surface is higher in elasticity than a material of the upper cushion surface, grains are formed on a surface of one side of the lower cushion surface away from the upper cushion surface, the surface of a side of the lower cushion surface is bonded and fixed with the lower cushion body, so that a bonding area and an unbonding area are formed between the lower cushion surface and the lower cushion body, wherein a plurality of air bags are formed in the unbonding area, and a plurality of air channels connecting the plurality of air bags are correspondingly formed in the bonding area.
11. The airbag cushion according to claim 10, further comprising regular concave-convex grains arranged on the surface of the upper cushion surface close to the lower cushion surface to bond with the lower cushion surface.
12. The airbag cushion according to claim 11, wherein the upper cushion body is obtained by: heating a material I obtained by laminating the upper cushion surface and the lower cushion surface, and then covering the lower cushion surface of the material I, wherein a material II is an elastic fabric and is stretched to completely cover the material I; and after die-casting molding, removing the material II from the lower cushion surface to obtain the upper cushion body, wherein the grains on the lower cushion surface corresponds to grains on the material II.
13. The airbag, cushion according to claim 10, wherein the material of the lower cushion surface is either TPU elastomer rubber or EVA.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34) In the figures: 1, upper cushion body; 11, upper cushion surface; 12, lower cushion surface; 13, upper airbag chamber; 14, air channel; 15, air inlet; 16, airbag; 17, air intercepting port; 2, lower cushion body; 21, lower airbag; 3, first jig; 31, positioning column; 4, first male mold; 41, first base; 411, positioning column hole; 42, first cooling water hole; 43, airbag lug; 44, air channel lug; 45, air inlet lug; 46, positioning lug; 47, air intercepting raised slot; 5, first female mold; 51, second base; 511, positioning recessed hole; 512, airbag recess; 513, air channel recess; 514, air inlet recess; 515, air intercepting recess; 52, second cooling water hole; 53, mold frame; 6, polyester elastic fabric; 61, positioning hole; 7, second jig; 71, positioning column.
DETAILED DESCRIPTION OF EMBODIMENTS
(35) In order to make the objectives, technical solutions and advantages of the present invention clearer, the following further describes the present invention in detail in combination with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used for interpreting the present invention, rather than limiting the present invention.
(36) The core technical solution of the present invention is as follows:
(37) A process for producing an anti-gravity balance massage type buffer convection airbag, including the following steps:
(38) Step 1: preparing materials for preparing cushion surfaces required for producing the airbag;
(39) Step 2: laminating and molding the cushion surfaces to obtain a material I;
(40) Step 3: preparing an upper cushion body;
(41) The upper cushion body is obtained by die-casting molding; the material II is an elastic fabric and can thus be stretched and completely cover the material I; by spreading the material II, the material II can be isolated from the die-casting mold, and the material II can be prevented from being adhered to the die-casting mold; after the die-casting molding, the material II is removed to obtain the upper cushion body; the material II is an isolation article, and mainly functions to isolate the material I from the die-casting mold, to prevent the material I from being adhered to the mold, and also to prevent the material I and the material II from being adhered together;
(42) Step 4: preparing a lower cushion body;
(43) Step 5: laminating the upper cushion body and the lower cushion body;
(44) Step 6: shaping to obtain a finished product.
(45) There are two types of finished airbag cushions with and without an air nozzle. Airbags of the airbag cushion with an air nozzle may not be filled with air or liquid, and such airbag cushion is obtained by shaping after the upper cushion body and the lower cushion body are laminated. If the airbag cushion is not provided with an air nozzle but provided with an inflation port, the airbag cushion is also obtained by shaping after laminating. If the airbag cushion is not provided with an air nozzle or an inflation port, the airbags need to be inflated. For the airbag cushion that needs to be filled with air or liquid, an air filling device is used to fill the air or liquid, and air channels between the airbags that need to be isolated, the air nozzle and the air channels are sealed after the filling.
(46) There are at least two structural forms of the air nozzle: one is an ordinary air nozzle that is vertically inflated, and the other is an air nozzle with a 90° air inlet. The two types of air nozzles can be used in the airbag cushion. Other types of air nozzles may also be used in the airbag cushion without affecting the function and use of the airbag cushion.
(47) An anti-gravity balance massage type buffer convection airbag cushion is manufactured by the above process and includes a plurality of airbags, convection units are formed among the airbags, each of the convection units is composed of more than two airbags, and the adjacent airbags in the convection units are connected by air channels, such that air can flow among the airbags to produce the effects of convection and balance.
(48) The airbag cushion includes not only the convection units but also airbag units, the airbag units are constituted by single independent airbags, gaskets or pads are disposed in the airbags of the airbag units, and the gaskets or pads occupy at least part of spaces of the airbags, and the gaskets or pads are made of a flexible material to achieve a good buffering effect and supportability.
(49) The specific implementation is as follows with reference to the drawings:
(50)
(51)
(52) In order to better describe the process for producing an anti-gravity balance massage type buffer convection airbag cushion, this embodiment provides a process for producing an anti-gravity balance massage type buffer convection airbag cushion, including the following steps in combination with
(53) S1: an upper cushion surface 11 and a lower cushion surface 12 are prepared, the upper surface of the lower cushion surface 12 is first smeared with a hot-melt adhesive uniformly, and then the upper cushion surface 11 is spread on the upper surface of the lower cushion surface 12 in an alignment manner. Generally, the upper cushion surface is any one of a polyester fabric, and a mutispandex or a PU (poly urethane) composite fabric (also known as PU leather). The lower cushion surface 12 has certain elasticity, and can be stretched to four sides of the material to generate a balanced force, so that the upper cushion surface can be well combined with the lower cushion surface 12 to form an upper cushion body 1; and at the same time, the lower cushion surface 12 can also be well combined with a lower cushion body 2 to maintain the stability of the manufactured airbag cushion.
(54) The upper cushion surface and the lower cushion surface are laminated to form the upper cushion body, which breaks through the limitation that the existing airbag cushion is only made of latex or plastic, and increases the firmness and stability of the airbag cushion.
(55) S2: the material manufactured in S1 is placed on a laminating machine (the laminating machine refers to a device for laminating two layers of base materials, which is the prior art) for laminating, the laminating machine being provided with three rollers, respectively a front roller, a rear pressure roller and a winding roller, wherein the temperature of the front roller is between 60° C. and 120° C., the temperature of the rear pressure roller is natural temperature or 90° C., specifically, when PU rubber is used, the temperature of the front roller is between 60° C. and 120° C., and the temperature of the rear pressure roller is natural temperature; when PU rubber is used, the temperature of the front roller is between 60° C. and 120° C., and the temperature of the rear pressure roller is 90° C.; thus, the purposes of infiltrating the upper cushion surface 11 and the lower cushion surface 12 mutually into capillary pores during lamination and increasing the density and adhesion of the materials are achieved; after the upper cushion surface 11 and the lower cushion surface 12 are laminated, positioning holes are formed on four sides;
(56) S3: the material laminated in S2 is placed for more than 24 hours for cooling and shrinkage;
(57) S4: a movable first jig 3 is prepared, positioning columns 31 are fixedly connected to the upper surface of the first jig 3, and the positioning columns 31 match the positioning holes 111; the material molded in S3 is fixed to the first jig 3, put into an oven of 180 to 220° C. and baked for 60-120 seconds;
(58) S5: a first male mold 4 and a first female mold 5 are prepared, the first male mold 4 includes a first base 41 and first cooling water holes 42, the first cooling water holes 42 pass through the first base 41, positioning lugs 46 are connected to four corners of the upper surface of the first base 41, the first base 41 is provided with positioning column holes 411, airbag lugs 43 are disposed on the first base 41 between the positioning column holes 411, air channel lugs 44 are connected between the airbag lugs 43, every six airbag lugs 43 form a group of convection air chamber raised slots, each group of convection air chamber raised slots is connected by an air intercepting raised slot 47, air inlet lugs 45 are connected to one side of the upper surface of the first base 41, and the air inlet lugs 45 are connected to one side of the airbag lugs 43; the first female mold 5 includes a second base 51 and second cooling water holes 52, the second cooling water holes 52 pass through the second base 51, positioning recessed holes 511 are formed on four corners of the second base 51, a mold frame 53 is formed on the upper surface of the second base 51, the second base 51 in the middle of the mold frame 53 is provided with airbag recesses 512, air channel recesses 513 are connected between the airbag recesses 512, one ends of the airbag recesses 512 are connected with air inlet recesses 514, every six airbag recesses 512 form a group of convection air chamber recesses, and each group of convection air chamber recesses is connected by an air intercepting recess 515; the airbag lugs 43, the air channel lugs 44, the air inlet lugs 45, and the air intercepting raised slots 47 match the airbag recesses 512, the air channel recesses 513, the air inlet recesses 514, and the air intercepting recesses 515 respectively, to press airbags 16 and air intercepting ports 17; the first male mold 4 and the first female mold 5 are placed and fixed on an oil hydraulic press, and the first jig 3 on which the material is baked in S4 is sheathed around the mold frame 53 of the first female mold 5 and engaged;
(59) S6: a second jig which area is larger than that of the first female mold 5 and a polyester elastic fabric 6 corresponding to the area of the second jig are prepared, the polyester elastic fabric 6 is fixed to the second jig 7 (the second jig 7 is of a frame structure, a plurality of positioning columns 71 are disposed on the frame, a plurality of positioning holes 61 corresponding to the positioning columns are also formed in the circumference of the polyester elastic fabric 6, and the positioning columns 71 pass through the polyester elastic fabric 6 through the positioning holes 61 to fix the polyester elastic fabric 6), and then water is sprayed onto the polyester elastic fabric 6 uniformly by using a sprayer until thoroughly wet;
(60) S7: the second jig 7 fixed with the polyester elastic fabric in S6 is placed on the upper surface of the first jig 3, and the polyester elastic fabric 6 is ensured to cover the first jig 3 completely;
(61) S8: die-casting is performed by the oil hydraulic press for 80 to 250 seconds to obtain the upper cushion body 1, wherein the time is determined according to the stretchability and height of the material, one or a few air inlets 15 are provided on one side of the upper cushion body 1, and each group of air chamber is provided with one or a few air channels 14;
(62) S9: a second female mold is prepared, the second female mold is provided with recessed holes, recesses, and concave-convex grains matching the upper cushion body 1; the second female mold is fixed on a high-frequency machine, and the upper cushion body 1 manufactured in S8 is placed on the second female mold while the airbags 13 are downward and correspond to the recessed holes of the second female mold one to one;
(63) S10: a lower cushion body 2 and an insulating fabric are prepared, the upper cushion body 1 placed in S9 is covered with the lower cushion body 2 in an alignment manner, and then the lower cushion body 2 is covered with the insulating fabric in an alignment manner; the materials of the lower cushion body and the lower cushion surface are the same, so that the both are laminated together, and the laminated structure is stable and will not be easily separated;
(64) S11: a second male mold is prepared, the second male mold is provided with recesses matching the lower cushion body 2 and connected with lugs; the second male mold is fixed on the high-frequency machine, the high-frequency machine is correctly operated, and the lamination of the upper cushion body 1 of S9 and the lower cushion body 2 of S10 is completed by means of electric waves; during the lamination, an air filling device is used to fill air through the reserved air inlets 15, the air volume in the airbags 16 being controlled to 60-90% of the air volume when the airbags can bear the maximum pressure, and the air filling volume is determined according to the specific requirements of a product; the air inlets 15 and the air intercepting ports 17 of each group of air chambers are compressed and completely sealed by the high-frequency machine to obtain an airbag cushion;
(65) Generally, two airbags 16 constitute a group, and six airbags 16 constitute a group in the mold shown in
(66) S12: the airbag cushion manufactured in S11 is placed on a fusing machine, and leftover materials are cut to obtain a finished product.
(67) Referring to
(68) Similarly, the material used for the lower cushion body 2 is the same as that for the lower cushion surface 12, so that the two are well and firmly combined to maintain the stability and reliability of the manufactured airbag cushion and avoid the separation of the airbags under the effect of pressure.
Embodiment 1
(69) As shown in
(70) The air cushion has four rows of convection units, each row has three convection units, and each convection unit is composed of six airbags 16 connected to each other. This embodiment can be applied to shoulder straps of a backpack or a school bag to protect the shoulders, and can be made into a detachable form.
Embodiment 2
(71) Referring to
(72)
(73) According to the above method, the air cushion has three convection units, each of the convection units is composed of six airbags 16 connected to each other, and the air cushion can be made into a detachable form.
Embodiment 3
(74) Referring to
Embodiment 4
(75) Referring to
Embodiment 5
(76) Referring to
Embodiment 6
(77) Referring to
(78)
Embodiment 7
(79) Referring to
Embodiment 8
(80) Referring to
Embodiment 9
(81) Referring to
Embodiment 10
(82) Referring to
Embodiment 11
(83) Referring to
Embodiment 12
(84) Referring to
Embodiment 13
(85) Referring to
Embodiment 14
(86) Referring to
Embodiment 15
(87) Referring to
Embodiment 16
(88) Referring to
Embodiment 17
(89) Referring to
Embodiment 18
(90) Referring to
Embodiment 19
(91) Referring to
Embodiment 20
(92) Referring to
Embodiment 21
(93) Referring to
Embodiment 22
(94) Referring to
Embodiment 23
(95) Referring to
(96) It should be noted that the airbags are usually inflated to 60-90% of the maximum pressure of the airbags, so that air can be convected, but over-inflated air cannot be convected.
(97) Moreover, in the airbag cushion product, the airbags may be set according to the actual application conditions. The airbags may have different sizes, different heights, different shapes, and the like.
(98) Based on the above, the present invention proposes a process for producing an anti-gravity balance massage type buffer convection airbag and an airbag cushion, where the upper cushion body 1 and the lower cushion body 2 are laminated by means of electric waves of a high-frequency machine to form a sealed structure, so the connection is firm; the upper cushion body 1 and the lower cushion body 2 are provided with upper airbag chambers 13, the upper cushion body 1 and the lower cushion body 2 are laminated to form airbags 16, and the airbags 16 are connected by air channels 14 to realize buffer and convection between the airbags 16, thus achieving the effects of massage, buffer and pressure reduction; air spaces are reserved between the airbags 16 for good comfort; after the airbags 16 are completely sealed, the overall stability is high, and air is unlikely to leak; in addition, the air cushion can be used for shoulder strap cushions, household seat cushions, lumbar cushions, medical mattresses, pillows, automotive safety belts, seat cushions and lumbar cushions, outdoor sports knee pads, wrist pads, shoe pads, motorcycle cushions, bicycle cushions, etc.; according to different products, different appearance shapes and airbag sizes are designed, and different convection air chambers of more than two airbags are constituted to achieve a force balance; and the airbags can be used for filling air or liquid, so the use range is wide.
(99) The above descriptions are specific preferred embodiments of the present invention only, but the protection scope of the present invention is not limited thereto. Any skilled person who is familiar with this art could make equivalent substitutions or variations within the disclosed technical scope of the present invention according to the technical solutions of the present invention and the inventive concepts thereof, and these substitutions or variations shall fall within the protection scope of the present invention.