MACHINING TOOL AND METHOD FOR INDEXING A CUTTING INSERT
20230150037 · 2023-05-18
Inventors
Cpc classification
B23B5/12
PERFORMING OPERATIONS; TRANSPORTING
B23B27/1681
PERFORMING OPERATIONS; TRANSPORTING
B23B27/1666
PERFORMING OPERATIONS; TRANSPORTING
B23B2205/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A machining tool includes a tool carrier with at least one seat receiving an exchangeable, indexable cutting insert. A fastening screw fastening cutting insert to seat has a head section for support on the cutting insert and a shaft section at least regionally having an external screw thread. The seat has a contact face supporting an underside of the cutting insert and at least one lateral bearing face supporting a side surface of the cutting insert. A through-hole is formed in the contact face, through which the shaft portion of the fastening screw extends. A clamping element is disposed on the tool carrier on the rear side of the contact face of the seat, in which an internal screw thread is formed, cooperating with the external screw thread of the fastening screw. The fastening screw and the clamping element can be jointly displaced in a displacement direction.
Claims
1-17. (canceled)
18. A machining tool, comprising: a tool carrier having at least one seat for receiving an exchangeable, indexable cutting insert; a fastening screw for fastening the cutting insert to said seat, said fastening screw having a head section to be supported on the cutting insert and a shank section having an external thread at least in some regions; said seat having a contact face for supporting an underside of the cutting insert, and said seat having at least one lateral bearing face for supporting a side face of the cutting insert; said contact face having a through hole formed therein for permitting said shank section of said fastening screw to reach through said through hole; a clamping element disposed on said tool carrier on a rear side of said contact face of said seat, said clamping element having an internal thread interacting with said external thread of said fastening screw; and said fastening screw and said clamping element being displaceable jointly in a displacement direction.
19. The machining tool according to claim 18, wherein said tool carrier has a stop limiting a displacement of said fastening screw and said clamping element in said displacement direction.
20. The machining tool according to claim 18, wherein said displacement direction has a directional component perpendicular to said lateral bearing face.
21. The machining tool according to claim 18, wherein said seat has at least one further lateral bearing face for supporting a further side face of the cutting insert.
22. The machining tool according to claim 21, wherein said displacement direction has a directional component perpendicular to said at least one further lateral bearing face.
23. The machining tool according to claim 21, wherein said lateral bearing face and said further lateral bearing face enclose a seat-side interior angle (α)<90° as viewed perpendicularly to said contact face.
24. The machining tool according to claim 18, wherein said through hole is configured as a slot with an elongate cross-sectional shape and a longitudinal axis of said elongate cross-sectional shape running in said displacement direction.
25. The machining tool according to claim 18, wherein said clamping element is received in a rear-side recess of said tool carrier.
26. The machining tool according to claim 25, wherein said clamping element is held in said recess in a manner preventing rotation and permitting displacement in said displacement direction.
27. The machining tool according to claim 18, wherein the machining tool is a bar peeling cartridge for bar peeling.
28. The machining tool according to claim 27, wherein said machining tool has at least one other seat for receiving exchangeable cutting inserts.
29. A machining assembly, comprising the machining tool according to claim 18, and an exchangeable, indexable cutting insert disposed on said seat.
30. The machining assembly according to claim 29, wherein said cutting insert has a through hole formed therein having a smaller cross section than said head section of said fastening screw.
31. A method for indexing a cutting insert on a seat of a machining tool, the method comprising: providing a machining tool having a fastening screw for fastening an exchangeable, indexable cutting insert to the seat, the fastening screw having a head section to be supported on the cutting insert and a shank section with an external thread at least in regions; providing the seat with a contact face for supporting an underside of the cutting insert and at least one lateral bearing face for supporting a side face of the cutting insert, the shank section of the fastening screw engaging through a through hole in the contact face, and the external thread interacting with an internal thread in a clamping element disposed displaceably on a rear side of the contact face; loosening a threaded connection between the external thread of the fastening screw and the internal thread of the clamping element, without releasing the fastening screw completely from the clamping element; jointly displacing the fastening screw, the clamping element and the cutting insert being held by the fastening screw along a displacement direction, resulting in the side face of the cutting insert not bearing against the lateral bearing face; indexing the cutting insert by rotating the cutting insert about a screw axis of the fastening screw over a predefined angular range; jointly displacing the fastening screw, the clamping element and the cutting insert toward the lateral bearing face, resulting in the side face of the cutting insert bearing against the lateral bearing face; and tightening the threaded connection between the external thread of the fastening screw and the internal thread of the clamping element, resulting in the cutting insert being clamped fixedly on the seat.
32. The method according to claim 31, which further comprises providing the displacement direction with a directional component perpendicular to the lateral bearing face.
33. The method according to claim 31, which further comprises holding the clamping element to prevent the clamping element from rotating on the machining tool.
34. The method according to claim 31, which further comprises guiding the fastening screw and the clamping element, during the displacement in the machining tool in the displacement direction, through at least one of the through hole or a recess for the clamping element.
Description
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FIRST EMBODIMENT
[0045] A first embodiment of the machining tool will be described in the following text with reference to
[0046] In the case of the first embodiment, the machining tool 1 is configured as a bar peeling cartridge for bar peeling. In the case of bar peeling, a surface layer is removed by machining from a substantially cylindrical workpiece, as a result of which the workpiece obtains a smaller diameter. Here, a relative movement takes place between the workpiece and the machining tool 1 about the longitudinal axis of the workpiece. For example, the workpiece can rotate about its longitudinal axis, and the machining tool 1 is moved with a predefined cutting depth in the radial direction and with a predefined advance in the axial direction along the longitudinal axis of the workpiece, or the workpiece is moved along its longitudinal axis with a predefined advance relative to the machining tool 1, without rotating about its longitudinal axis, and the machining tool 1 is moved with a predefined cutting depth in the radial direction on a circular path about the longitudinal axis of the workpiece. Here, in the case of bar peeling, a plurality of machining tools 1 of this type can also be used at the same time distributed over the circumference of the workpiece to be machined.
[0047] The machining tool 1 has a tool carrier 2, on which, in the case of the first embodiment, a total of two seats 3, 3′ for receiving exchangeable, indexable cutting inserts 4, 4′ are configured. The tool carrier 2 can be configured, for example, from steel.
[0048] In the case of the example which is shown specifically in
[0049] In the following text, merely the region of the first seat 3 and the cutting insert 4 arranged thereon will be described in greater detail with reference to
[0050] As can be seen, in particular, in
[0051] The cutting insert 4 can be configured, for example, as a single-sided cutting insert, in the case of which a cutting edge 44 is configured only at the transition from the upper side 43 to the side faces. It can also be configured, however, as a double-sided cutting insert, for example, in the case of which a further cutting-edge is also configured at the transition from the lower side 40 to the side faces.
[0052] The seat 3 on the tool carrier 2 will be described in the following text in greater detail with reference to
[0053] As can be seen in
[0054] Furthermore, the seat 3 has a lateral bearing face 31 for supporting a side face 41 of the cutting insert 4, as can likewise be seen in
[0055] As can be seen in
[0056] As can likewise be seen in
[0057] Furthermore, a fastening screw 5 is provided to fasten the cutting insert 4 securely to the seat 3. The fastening screw 5 extends along a screw axis Z and has a head section 50 for supporting on the cutting insert 4 and a shank section 51 which extends along the screw axis Z starting from the head section 50, as can be seen in
[0058] As can be seen, in particular, in the rear-side illustration of the tool carrier 2 in
[0059] In the case of the specifically shown exemplary embodiment, the recess 8 is configured, for example, as a depression which is open only on the side which faces away from the contact face 30 and is otherwise enclosed on the circumferential side. Here, for example, the recess 8 can have, in particular, an approximately rectangular cross-sectional shape. In accordance with one modification, however, the recess can also be closed, for example, on the side which faces away from the contact face 30, for example by way of a cover.
[0060] A clamping element 7 is arranged in the recess 8, as can be seen, in particular, in
[0061] Here, the clamping element 7 is adapted to the shape of the recess 8 in such a way that it can be displaced along the longitudinal axis Y of the recess, in a direction perpendicularly with respect to the longitudinal axis Y and perpendicularly with respect to the screw axis Z, but is adapted in terms of its width to the width of the recess 8 in such a way that it is held in the recess 8 such that it cannot rotate with regard to rotation about the screw axis Z. In the direction of the longitudinal axis Y of the recess 8, the clamping element 7 is of shorter configuration than the recess 8, in order to make displacing of the clamping element 7 in this direction possible.
[0062] If the fastening screw 5 is not tightened, the fastening screw 5 and the clamping element 7 can be displaced jointly in a displacement direction V on account of the described configuration, which displacement direction V runs parallel to the longitudinal axis Y of the recess 8. In the case of the described implementation of the through hole 6 as a slot, the displacement direction V is also parallel here to the longitudinal axis L of the elongate cross-sectional shape of the through hole 6.
[0063] In order to make the displacement in the displacement direction V possible, the through hole 6 has to have, at least in the displacement direction V, an extent which is at least greater than the displacement travel than the diameter of the shank section 51 of the fastening screw 5.
[0064] In the case of the first embodiment, the possible displacement of the fastening screw 5 and the clamping element 7 in the displacement direction V is limited. In the specifically shown example, a side wall of the recess 8 forms a stop 81 which limits the displacement of the clamping element 7. As an alternative or in addition to this, the displacement can also be limited via a stop 61 which the side wall of the through hole 6 forms for the shank section 51 of the fastening screw 5.
[0065] In the case of the embodiment, the displacement direction V has a directional component perpendicularly with respect to the lateral bearing face 31 and also a directional component perpendicularly with respect to the further lateral bearing face 32. The displacement direction V therefore runs neither parallel to the lateral bearing face 31 nor parallel to the further lateral bearing face 32. In the case of the first embodiment, the displacement direction V runs in a section perpendicularly with respect to the screw axis Z, in particular, along the bisector between the lateral bearing face 31 and the further lateral bearing face 32.
[0066] In the following text, a method for indexing the cutting insert 4 on the seat 3 of the above-described machining tool 1 will be described in greater detail.
[0067] In a clamping position, as is shown, for example, in
[0068] In order to index the cutting insert 4, that is to say in order to move a following cutting edge section 45 of the cutting edge 44 into an active position, the fastening screw 5 is loosened slightly. This can take place, for example, by way of a screwdriver which engages into a corresponding (not shown in greater detail) interface on the head section 50 of the fastening screw 5. The threaded connection between the external thread 52 of the fastening screw 5 and the internal thread 72 of the clamping element 7 is not canceled completely here, but rather the tightening torque is merely loosened. Depending on the specific embodiment of the thread, this can require, for example, only one revolution of the fastening screw 5. Here, the non-rotationally arrangement of the clamping element 7 in the recess 8 prevents the clamping element 7 from likewise rotating about the screw axis Z.
[0069] The bracing between the cutting insert 4, the clamping element 7 and that region of the tool carrier 2 which is enclosed between them is released by way of the loosening of the threaded connection. In this state, the fastening screw 5, the clamping element 7 and the cutting insert 4 can be moved jointly in the displacement direction V into the indexing position which is shown diagrammatically in
[0070] On account of the mutually adapted shape of the clamping element 7 and the recess 8, the clamping element 7 is guided here in a rail-like manner in the recess 8. As a result of the configuration of the through hole 6 as a slot, the shank section 51 of the fastening screw 5 is also guided in the through hole 6.
[0071] Here, the movement in the displacement direction V can take place until it is limited by way of the stop 61 and/or the stop 81. During this movement, the side face 41 of the cutting insert 4 is spaced apart from the lateral bearing face 31, and the further side face 42 of the cutting insert 4 is spaced apart from the further lateral bearing face 32, with the result that the form-locking securing of the cutting insert 4 against rotation about the screw axis Z is canceled.
[0072] In the indexing position, the cutting insert 4 can be rotated about the screw axis Z, in order to index it, that is to say in order to move a following cutting edge section 45 into the active machining position. In the case of the specifically shown exemplary embodiment, in the case of which the cutting insert 4 has a substantially hexagonal basic shape with six cutting edge sections 45 which can be used one after another, the cutting insert 4 is therefore rotated, for example, by 60° (=360°/6) or an integral multiple of 60° about the screw axis Z. Here, the angular range which is required for the indexing is defined generally by way of the multiplicity of the rotational symmetry of the cutting insert 4 about the screw axis Z.
[0073] After the indexing by way of rotation of the cutting insert 4 by the predefined angular range, the fastening screw 5, the cutting insert 4 and the clamping element 7 are again jointly moved into the clamping position which is shown in
[0074] By way of subsequent tightening of the threaded connection between the fastening screw 5 and the clamping element 7, the cutting insert 4 is again clamped fixedly on the seat 3, with the result that it can no longer be displaced jointly with the fastening screw 5 and the clamping element 7. Here, the non-rotationally arrangement of the clamping element 7 and the recess 8 prevents the clamping element from corotating during tightening of the fastening screw 5.
Second Embodiment
[0075] A second embodiment of the machining tool will be described briefly in the following text with reference to
[0076] The machining tool 1′ in accordance with the second embodiment is a rotary holder for turning, in the case of which the tool carrier 2 has only one seat 3 for receiving an exchangeable, indexable cutting insert 4. Here, in the case of the second embodiment, the tool carrier 2 which is shown by way of example is configured, in particular, as what is known as a monoblock rotary holder.
[0077] In a further difference from the above-described first embodiment, the cutting insert 4 in the case of the second embodiment is supported, furthermore, indirectly via a washer 9 which is arranged in between on the contact face of the seat 3.
[0078] The further features of the seat 3 and also of the above-described mechanism for indexing the cutting insert 4 are identical to those of the above-described first embodiment, and therefore will not be repeated.
[0079]
[0080] Modifications
[0081] Although, in the case of the above-described embodiments, an embodiment of the through hole 6 as a slot which is particularly advantageous was described in each case, the through hole can also have, for example, a different cross-sectional shape, and the displacement direction can be defined, for example, only via the guidance of the clamping element 7 in the recess 8. It is to be noted, however, that the through hole 6 has to have a sufficient oversize in comparison with the shank section 51 of the fastening screw 5, in order that a sufficient displacement is made possible.
[0082] Although the exemplary embodiments of the machining tool have described by way of example a bar peeling cartridge for bar peeling and a monoblock holder for turning, the machining tool can also have a different configuration. For example, the application is not necessarily restricted to turning, but rather machining tools for other machining applications are also conceivable. In particular in the case of machining tools for turning, the described mechanism is particularly suitable for indexing cutting inserts, however.
[0083] One modification of the embodiment of the machining tool in the region of the seat will be described briefly in the following text with reference to
[0084] The cover 10 closes the recess 8′ on the rear side, with the result that the penetration of dirt is prevented. Furthermore, the cover 10 prevents that the clamping element 7′ falls out or is lost in the case of a complete removal of the fastening screw 5.
[0085] As can be seen in
[0086] In the case of a further modification which is shown diagrammatically in
[0087] It is to be noted that this further modification can also be used in the case of the two above-described exemplary embodiments and also in combination with the above-specified modifications.
[0088] A further modification, in the case of which additional form-locking securing is provided in the clamping position, will be explained briefly in the following text with reference to the diagrammatic illustrations of
[0089] The functionality of this further modification will now briefly be explained in greater detail. When the clamping element 7 is in the indexing position which is shown in
[0090] This further modification can also be combined as desired with the above-described embodiments and modifications.