COOKING DEVICE
20230148781 · 2023-05-18
Inventors
Cpc classification
A47J27/04
HUMAN NECESSITIES
F24C7/088
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/327
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C7/087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C7/067
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C15/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A47J27/04
HUMAN NECESSITIES
F24C7/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24C7/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cooking device, in particular a steam oven, includes a cooking cavity and a heating unit. The heating unit has a first and a second heating element capable to operate at different temperatures, and at least one fan. The cooking device is configured in such a manner that the fan collects air from the cooking cavity and conveys a first airflow towards the first heating element and a second airflow towards the second heating element. The first airflow passing the first heating element creates a first airflow circuit in the cooking cavity, and the second airflow passing the second heating element creates a second airflow circuit in the cooking cavity. The two airflows can have different temperatures by individually controlling the power of the two heating element.
Claims
1. A cooking device, in particular a steam oven, comprising: a cooking cavity, a heating cavity, a wall arranged between the cooking cavity and the heating cavity, ventilation openings located between the cooking cavity and the heating cavity, a heating unit arranged in the heating cavity and comprising a first and a second heating element and a first fan, wherein the first fan is positioned and adapted to collect air from the cooking cavity and to generate a first airflow interacting with the first heating element and being conveyed back into a first part of the cooking cavity, and a second airflow interacting with the second heating element and being conveyed back into a second part of the cooking cavity, a control unit adapted to operate the first and second heating elements independently from each other, and in particular adapted to operate the first and second heating elements at different average surface temperatures, wherein the heating unit comprises a second fan, and wherein the second fan is positioned and adapted to collect air from the cooking cavity and to convey said air towards the first and the second heating element.
2. (canceled)
3. A cooking device, in particular a steam oven, comprising: a cooking cavity, a heating cavity, a wall arranged between the cooking cavity and the heating cavity, ventilation openings located between the cooking cavity and the heating cavity, a heating unit arranged in the heating cavity and comprising a first and a second heating element and a first fan, wherein the first fan is positioned and adapted to collect air from the cooking cavity and to generate a first airflow interacting with the first heating element and being conveyed back into a first part of the cooking cavity, and a second airflow interacting with the second heating element and being conveyed back into a second part of the cooking cavity, a control unit adapted to operate the first and second heating elements independently from each other, and in particular adapted to operate the first and second heating elements at different average surface temperatures, wherein the cooking device comprises a first and a second subsection in the heating cavity, wherein the first subsection comprises the first and second heating element and the first fan and wherein the second subsection comprises a third and a fourth heating element and a second fan, wherein the second fan is positioned and adapted to collect air from the cooking cavity and to generate a third airflow interacting with the third heating element and being conveyed back into the first part of the cooking cavity, and a fourth airflow interacting with the fourth heating element and being conveyed back into the second part of the cooking cavity, wherein said control unit is adapted to operate said third and fourth heating elements independently from each other, and in particular adapted to operate the third and fourth heating elements at different surface average temperatures.
4. The cooking device of claim 3, wherein in an intended operation, a rotation direction of the first fan is opposite to a rotation direction of the second fan.
5. (canceled)
6. (canceled)
7. (canceled)
8. The cooking device of claim 3, wherein at least one of the heating elements is shaped as a folded heating rod comprising a parallel section where a first section of the rod extends parallel to a second section of the rod, a bent folding section connecting the first and the second section of the rod, and a connector section forming a beginning and an end of the rod.
9. The cooking device of claim 3 comprising at least one deflector element arranged in said heating cavity, wherein said deflector element is arranged between two of the heating elements and extends transversally to a tangential direction of the fan.
10. The cooking device of claim 3 having at least two deflector elements with the first and second fan being between the two deflector elements.
11. The cooking device of claim 8 with at least one deflector element being arranged between the connector section of the first heating element and the connector section of the second heating element, and/or between the connector section of the first heating element and the folding section of the second heating element, and/or between the folding section of the first heating element and the folding section of the second heating element.
12. The cooking device of claim 3, with at least one deflector element being arranged between the connector section of the third heating element and the connector section of the fourth heating element, and/or between the connector section of the third heating element and the folding section of the fourth heating element, and/or between the folding section of the third heating element and the folding section of the fourth heating element.
13. (canceled)
14. The cooking device of claim 3, wherein the control unit is adapted to keep a temperature difference between the first airflow and the second airflow exiting the heating cavity at at least 20° C., in particular at at least 50° C., very particular at at least 100° C.
15. The cooking device of claim 3, wherein said cooking device comprises a steam generator and said control unit is adapted to maintain an air humidity in said cooking cavity at at least 40%.
16. The cooking device of claim 3, wherein said ventilation openings comprise at least one entry opening, at least a first exit opening and at least a second exit opening, wherein said first fan is adapted to convey air from said cooking cavity into said heating cavity through said entry opening, and to convey said first airflow from said heating cavity into said cooking cavity through said first exit opening and said second airflow from said heating cavity into said cooking cavity through said second exit opening.
17. The cooking device of claim 16 wherein said at least one first exit opening is located in an upper half, in particular in an uppermost third, of the cooking cavity and wherein said at least one second exit opening is located in a lower half, in particular in a lowermost third, of the cooking cavity.
18. The cooking device of claim 3 further comprising a single temperature sensor arranged in the cooking cavity, wherein said control unit is adapted to maintain, in a closed loop, the temperature at the temperature sensor at a desired temperature while keeping the surface temperatures of the first and second heating elements at different average surface temperatures.
19. (canceled)
20. (canceled)
21. (canceled)
22. (canceled)
23. A cooking device, in particular a steam oven, comprising: a cooking cavity, a heating cavity, a wall arranged between the cooking cavity and the heating cavity, ventilation openings located between the cooking cavity and the heating cavity, a heating unit arranged in the heating cavity and comprising a first and a second heating element and a first fan, wherein the first fan is positioned and adapted to collect air from the cooking cavity and to generate a first airflow interacting with the first heating element and being conveyed back into a first part of the cooking cavity, and a second airflow interacting with the second heating element and being conveyed back into a second part of the cooking cavity, a control unit adapted to operate the first and second heating elements independently from each other, and in particular adapted to operate the first and second heating elements at different average surface temperatures, wherein the heating unit comprises a second fan, and wherein the second fan is positioned and adapted to collect air from the cooking cavity and to convey said air towards the first and the second heating element, wherein at least one of the heating elements comprises at least one curved portion that extends essentially along a sector section of a rotation circle described by tips of blades of the first fan, wherein at least one of the heating elements comprises at least a second curved portion that extends essentially along a second sector section of a rotation circle described by tips of blades of the second fan.
24. The cooking device of claim 23, wherein the at least one curved portion extends along a sector section of above 60°, very particular along a sector section of above 120°.
25. A cooking device, in particular a steam oven, comprising: a cooking cavity, a heating cavity, a wall arranged between the cooking cavity and the heating cavity, ventilation openings located between the cooking cavity and the heating cavity, a heating unit arranged in the heating cavity and comprising a first and a second heating element and a first fan, wherein the first fan is positioned and adapted to collect air from the cooking cavity and to generate a first airflow interacting with the first heating element and being conveyed back into a first part of the cooking cavity, and a second airflow interacting with the second heating element and being conveyed back into a second part of the cooking cavity, a control unit adapted to operate the first and second heating elements independently from each other, and in particular adapted to operate the first and second heating elements at different average surface temperatures, wherein the heating elements are formed by pipes, wherein, in at least one plane, in particular a vertical plane, extending through an axis of rotation of the fan, the closest pipe intersections of the pipes with said plane have a direction of closest distance that is under an angle α to the axis of the fan, wherein said angle α is between 20° and 70°, in particular between 30° and 60°.
26. The cooking device of claim 9 having at least two deflector elements with the first and second fan being between the two deflector elements.
27. The cooking device of claim 9 with at least one deflector element being arranged between the connector section of the first heating element and the connector section of the second heating element, and/or between the connector section of the first heating element and the folding section of the second heating element, and/or between the folding section of the first heating element and the folding section of the second heating element.
28. The cooking device of claim 9 with at least one deflector element being arranged between the connector section of the third heating element and the connector section of the fourth heating element, and/or between the connector section of the third heating element and the folding section of the fourth heating element, and/or between the folding section of the third heating element and the folding section of the fourth heating element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0068] The invention will be better understood and objects other than those set forth above will become apparent from the following detailed description thereof. Such description refers to the annexed drawings, wherein:
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078] Note: The wall separating the cooking cavity and the heating cavity is only shown in
DETAILED DESCRIPTION
[0079]
[0080] As shown in
[0081] In the shown embodiments, wall 26 extends vertically and forms a backside wall of the cooking cavity 1, located opposite a user-facing opening 11 of the cooking cavity 1.
[0082] Entry openings 27 as well as exit openings 28a, 28b are located between in wall 26 between the cooking cavity 1 and the heating cavity 25. They form ventilation openings that allow the air to circulate between the two cavities 1 and 25.
[0083] The cooking device 100 is configured in such a manner that, in the intended operation, the fan 20 collects air from the cooking cavity 1 and conveys a first airflow towards the first heating element 21 and a second airflow towards the second heating element 22. The first airflow passing the first heating element 21 is conveyed back into a first part 12 of the cooking cavity 1. The second airflow passes the second heating element 22 and is conveyed back into a second part 13 of the heating cavity.
[0084] The air enters the heating cavity 25 through the entry openings 27. The first airflow leaves it through first exit opening 28a, and the second airflow leaves it through second exit opening 28b.
[0085] Advantageously, the first exit opening 28a is located in the upper half, in particular in the uppermost fourth, of the cooking cavity 1 while the second exit opening 28b is arranged in the lower half, in particular in the lowermost fourth, of the cooking cavity, which allows to generate a vertical temperature gradient in the cooking cavity 1 between its first part 12 and its second part 13.
[0086] By arranging the exit openings 28a, 28b close to the top and bottom of cooking cavity 1, the air tends to flow all the way to the user door 4 of cooking cavity 1, where it is deflected and then returns along the top and bottom of the food to be prepared, which provides a more homogeneous temperature distribution along the depth (i.e. the direction perpendicular to user door 6) of cooking cavity 1.
[0087] As illustrated in
[0088] Advantageously, fan 20 is a radial fan sucking in air along an axial direction and expulsing it radially, which allows to keep the heating cavity 25 small in axial direction of the fan 20.
[0089]
[0090] The fan 20 comprises blades that extend, from a rotational axis A of the fan 20 (cf.
[0091] The first 21 and the second 22 heating element each has the shape of a folded heating rod. Each respective folded rod has a parallel section “a” where a first section of the rod is formed essentially in parallel to a second section of the rod. In addition, each respective folded rod has a folding section “b”, which refers to the bent portion of the rod between the first and the second section. Furthermore, a connector section “c” of each of the respective rods is referring to the two portions at the beginning and at the end of the rod, which are mounted close to each other. The connector section c of the first 21 and the second 22 heating elements are controllable independently from each other.
[0092] The first 21 as well as the second 22 heating element both comprise a curved portion 210. The curved portion 210 of each heating element 21, 22 extends within the parallel section of each respective rod. The curved portion 210 extends essentially along a sector section of a rotation circle described by the tips 201 of blades of the fan 20 of the heating unit 2. The heating elements 21, 22 each extend essentially along a sector section of above 60°.
[0093] A first deflector element 5 is arranged between the folding section b of the first heating element 21 and the connector section c of the second heating element 22. A second deflector element 5 is arranged between the connector section c of the first heating element 21 and the folding section b of the second heating element 22.
[0094] In an advantageous mode of operation of the cooking device, the temperature difference between the first airflow and the second airflow is at least 20° C., advantageously at least 50° C., very advantageously at least 100° C.
[0095] The cooking device 100 is advantageously a steam oven, wherein in the intended operation, the humidity of the air is at least 40%.
[0096]
[0097]
[0098] As can best be seen from
[0099] As can be seen in
[0100] Hence, in more general terms, the heating elements 21, 22 are advantageously formed by pipes. In at least one plane extending through the axis A of rotation of fan 20, the closest pipe intersections 61a, 62b of the pipes with the plane have a direction of closest distance D that is under an angle α to the axis A of fan 20. The angle α is between 20° and 70°, in particular between 30° and 60°. If the angle is smaller than this range, the distance D decreases and the friction of the airflow increases. Also, the friction becomes very sensitive to any misalignment of the pipes, thereby tending to make the airflow inhomogeneous. If the angle is too large, the heating elements require too much space in radial direction or one pipe starts to shadow the other pipe, thereby affecting the heat transfer from the heating elements to the air.
[0101] Advantageously, this condition is fulfilled for the vertical plane extending through the axis A of fan 20.
[0102] In another advantageous embodiment, the above condition is fulfilled for a plurality of different planes, in particular for all planes within an azimuthal angular range of at least 45°. In this context, the azimuthal angle is the angle between two directions extending perpendicularly through axis A of fan 20.
[0103]
[0104] In preferred operation of the cooking device 100, the rotation direction of the fan 20 is opposite to the rotation direction of the second fan 30, which improves the symmetry of the temperature distribution in the cooking cavity 1.
[0105] In another advantageous mode of operation of the cooking device 100, the rotation direction of the first fan 20 may be the same as the rotation direction of the second fan 30.
[0106] The first fan 20 and the second fan 30 each comprise blades that extend from the rotational axis A of the respective fan 20, 30 in radial direction and end in tips 201, 301 of the respective fan 20, 30.
[0107] The first 21 and the second 22 heating element again each have the shape of a folded heating rod. Each respective folded rod has a parallel section “a” where a first section of the rod is formed essentially in parallel to a second section of the rod. In addition, each respective folded rod has a folding section “b” which refers to the bent portion of the rod between the first and the second section. Furthermore, a connector section “c” of each of the respective rods is referring to the two portions at the beginning and at the end of the rod, which are mounted close to each other. The connector section c of the first 21 and the second 22 heating elements are controllable independently from each other.
[0108] The first 21 and the second 22 heating element each comprise a first curved portion 210 that extends essentially along a sector section of a rotation circle described by the tips 201 of blades of the first fan 20. The first 21 and the second 22 heating element further comprise each a second curved portion 211 that extends essentially along a second sector section of a second rotational circle described by tips 301 of blades of the second fan 30. The curved portion 201 of each of the heating elements 21, 22 may extend along a sector section of more than 120°. The second curved portion 211 of each of the heating elements 21, 22 may extend along a sector section of more than 120°.
[0109] A first deflector element 5 is arranged between the folding section b of the first heating element 21 and the folding section b of the second heating element 22. A second deflector element 5 is arranged between the connector section c of the first heating element 21 and the connector section b of the second heating element 22.
[0110] The parallel section “a” of the first heating element 21 between the folding section b and the connector section c has a curved section d, which is curved in a way to form the smallest gap ds to the parallel section a to the respective curved section d of the parallel section a of the second heating element 22.
[0111] In an intended operation of an advantageous cooking device, the temperature difference between the first airflow and the second airflow is at least 20° C., advantageously at least 50° C., very advantageously at least 100° C.
[0112] The cooking device 100 might advantageously be a steam oven, wherein in the intended operation, the humidity of the air is at least 40%.
[0113]
[0114]
[0115] The cooking device 100 may be configured in such a manner that, in at least one mode of operation, the second fan 40 collects air from the cooking cavity 1 and conveys a third airflow towards the third heating element 41 and a fourth airflow towards the fourth heating element 42. The third airflow passing the third heating element 32 creates a third airflow circuit and the fourth airflow passing the fourth heating element 42 creates a fourth airflow circuit. The third airflow enters the cooking cavity in its first part 12 and the fourth airflow enters the cooking cavity in its second part 13.
[0116] Again, in an advantageous mode of operation, the rotation direction and/or rotating speed of the first fan 20 can be opposite to or different from the rotation direction and/or rotating speed of the second fan 40.
[0117] In another advantageous mode of operation, a rotation direction and/or rotating speed of the first fan 20 can have the same direction and/or speed as the second fan 40.
[0118] The first fan 20 and the second fan 40 each comprise blades that extend from the rotational axis A of the respective fan 20, 40 in radial direction and end in tips 201, 401 of the respective fan 20, 40.
[0119] Again, the first 21, second 22, third 41 and fourth 42 heating element each may have the shape of a folded heating rod. Each respective folded rod has a parallel section “a” where a first section of the rod is parallel to a second section of the rod. Each heating element 41, 42 has a folding section “b” which refers to the bent portion of the rod between the first and the second section. Furthermore, a connector section “c” of each of the respective rods is formed by the two portions at the start and at the end of the rod, which are mounted close to each other. The connector section of the first 21, the second 22, the third 41, and the fourth 42 heating element are controllable independently from each other.
[0120] The first 21 and the second 22 heating element each comprise a curved portion 210 that extends essentially along a sector section of a rotation circle described by the tips 201 of blades of the fan 20.
[0121] The third 41 and the fourth 42 heating element each comprise a curved portion 410 that extends essentially along a sector section of a rotation circle described by the tips 401 of blades of the fan 40.
[0122] The curved portion 201 of each of the heating elements 21, 22, 41, 42 extends essentially along a sector section of more than 60°.
[0123] A first deflector element 5 is arranged between the connector section c of the first heating element 21 and the connector section c of the second heating element 22. A second deflector element 5 is arranged between the connector section c of the third heating element 41 and the connector section c of the fourth heating element 42.
[0124] In an advantageous operation of the cooking device, the temperature difference between the first airflow and the second airflow, as they enter the cooking cavity 1, is again at least 20° C., advantageously at least 50° C., very advantageously at least 100° C. The temperature difference between the third airflow and the fourth airflow, as they enter the cooking cavity 1, is at least 20° C., advantageously at least 50° C., very advantageously at least 100° C.
[0125] The cooking device 100 might advantageously be a steam oven, wherein in the intended operation, the humidity of the air is at least 40%.
[0126]
[0127] The fans 20, 40 are advantageously rotating in opposing directions.
[0128] The first and second heating elements may be symmetric to each other, which allows to use the same type of heating rod for both of them.
[0129] The first and second heating elements may be curved and shaped as those if the embodiment of
[0130] Advantageously, the connector section of the first heating element 21 is adjacent to the folding section of the second heating element 22 and the folding section of the first heating element 21 is adjacent to the connector section of the second heating element 22.
Notes
[0131]
[0132] In particular, and in all embodiments, the cooking device comprises a control unit 110, which may e.g. be a microprocessor system including memory and program instructions. It may be implemented as a single unit or comprise several subunits. Control unit 110 is adapted to control the components of the device and to carry out the steps for operating it automatically.
[0133] The device may further comprise a series of power drivers 111-114, advantageously with at least one power driver for each heating element, with each power driver 111-114 powering one heating element. The control unit may be adapted to control the power drivers independently and individually in order to power the heating elements 21, 22, 41, 42 independently and individually at different, and advantageously differently varying, power levels. For example, the power drivers 111-114 may comprise relays for switching the heating elements on or off at short cycles (e.g. a few ten seconds) in order to control their average heating power. Alternatively, semiconductor switches may be used,
[0134] The device may further comprise at least one fan driver 115, 116 for operating the fan(s) 20, 30, 40 of the heating unit. Again, there may be one fan driver 115, 116 per fan, and the control unit 110 may be adapted to control the fan drivers 115, 116 and therefore the fans independently and individually.
[0135] As shown in in
[0136] Advantageously, there is only one such temperature sensor 117, which may e.g. be arranged in heating cavity 1 (i.e. it is located to measure a signal indicative of the temperature in heating cavity 1) in order to measure (and regulate in a closed loop) the temperature at a given point in heating cavity 1. In this case, and in at least one mode of operation, control unit 110 may be adapted to maintain different temperatures in the first and second part 12 and 13 of the cooking cavity 1 by keeping the temperatures of the first and second heating elements 21, 22 (and, where available, of the third and fourth heating elements 41, 42) at different average surface temperatures. Advantageously, these average temperatures differ by at least 20° C., in particular by at least 50° C.
[0137] In one embodiment, temperature sensor 117 may comprise two redundant temperature measuring units for safety reasons. These two measuring units are, however, located to measure the temperature at substantially the same position of cooking cavity 1 and are therefore considered to be a single temperature sensor.
[0138] If the device is a steam oven, it may further comprise a steam generator 118 as it is known to the skilled person. Control unit 110 may be adapted to cause the steam generator 118 to generate steam to be fed to the cooking cavity 1.
[0139] As shown in the embodiments of
[0140] The two fans are advantageously rotating in opposite directions. In this case, there may advantageously be no deflector element between the two fans 20, 40.
[0141] Further, if there are at least two fans 20, 40, the axes of the two fans are advantageously arranged horizontally, and the fans are arranged horizontally side by side as shown in all the embodiments having two fans.
[0142] The mode where the two heating elements 21, 22 (and 41, 42, where available) are operated at different average surface temperatures may be only one of several operating modes. In another operating mode, the control unit may be adapted to operate the two heating elements 21, 22 (and 41, 42, where available) at the same average surface temperatures in order to generate a homogeneous temperature distribution within the cooking cavity 1.
[0143] Even though only shown in
[0144] In the example of
[0145] Similarly, while
[0146] While there are shown and described presently preferred embodiments of the invention, it is to be distinctly understood that the invention is not limited thereto but may be otherwise variously embodied and practiced within the scope of the following claims.