Wind turbine with trailing edge flap
11655797 · 2023-05-23
Assignee
Inventors
Cpc classification
F05B2240/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/221
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0675
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/72
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/311
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D1/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2280/4003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/502
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/041
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/3052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D7/0232
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/327
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2270/508
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A rotor blade for a wind turbine having an aerodynamic profile which extends from a blade root up to a blade tip and has a leading edge and a trailing edge. An adjustable aerodynamic flap, which can be adjusted between a retracted and a deployed position by means of a flap drive, is provided on the rotor blade. The flap drive comprises a passive control system which controls a flap position depending on rotation speed. The passive control system of the flap drive is low-maintenance and does not interfere with the safety concept of a wind turbine. In comparison with a reference rotor blade without a flap, the rotor blade has increased lift at low wind speeds.
Claims
1. A rotor blade for a wind turbine, comprising: a body having an aerodynamic profile extending from a blade root to a blade tip, and having a leading edge and a trailing edge, at least one adjustable aerodynamic flap arranged on the body, and a flap drive configured to adjust the at least one adjustable aerodynamic flap between a retracted position and a deployed position, wherein the flap drive comprises a passive control system configured to control a flap position depending on rotation speed, wherein the flap drive has, as a drive source to generate force, a centrifugal body, and an elastic element providing an elastic force that exceeds a centrifugal force generated by the centrifugal body up to a predetermined rotation speed of a rotor on which the rotor blade is arranged, and wherein the flap drive is configured such that, when the rotor is not rotating, the flap is in a fully extended position, and only when a limit speed of the rotor is exceeded, the centrifugal force generated by the centrifugal body exceeds the elastic force of the elastic element such that the flap drive gradually adjusts the flap from the extended position into the retracted position.
2. The rotor blade as claimed in claim 1, wherein the flap drive is made from an electrically non-conductive plastic.
3. The rotor blade as claimed in claim 1, wherein the flap drive comprises a gear mechanism.
4. The rotor blade as claimed in claim 1, further comprising a locking mechanism configured to lock the at least one adjustable aerodynamic flap, wherein the at least one adjustable aerodynamic flap is configured to be locked in the retracted position.
5. The rotor blade as claimed in claim 1, wherein the at least one adjustable aerodynamic flap is formed as a trailing edge flap.
6. The rotor blade as claimed in claim 1, wherein the at least one adjustable aerodynamic flap is configured to be adjusted from a starting position towards a pressure side of the aerodynamic profile.
7. The rotor blade as claimed in claim 1, wherein the at least one adjustable aerodynamic flap is a flap comprising one of a split flap, a camber flap, a slotted flap, a Fowler flap, or a through-flow flap.
8. The rotor blade as claimed in claim 1, wherein the at least one adjustable aerodynamic flap is a plurality of adjustable aerodynamic flaps, wherein the plurality of adjustable aerodynamic flaps are configured to be adjusted independently of each other.
9. The rotor blade as claimed in claim 8, wherein the plurality of adjustable aerodynamic flaps include a plurality of different types of flaps.
10. The rotor blade as claimed in claim 1, wherein the at least one adjustable aerodynamic flap is arranged in a region of the body at a thickness of the body that is between 50% and 19% of a maximum profile thickness.
11. The rotor blade as claimed in claim 1, wherein a length of the at least one adjustable aerodynamic flap in a direction of a rotor blade longitudinal axis is between 0.5 and 5 meters.
12. The rotor blade as claimed in claim 1, wherein the at least one adjustable aerodynamic flap is arranged in a region that extends from the blade root up to one half a total longitudinal length of the body.
13. The rotor blade as claimed in claim 1, wherein a depth of the at least one adjustable aerodynamic flap is approximately between 5% and 25% of a profile depth of the aerodynamic profile of the rotor blade in a region in which the at least one adjustable aerodynamic flap is arranged.
14. The rotor blade as claimed in claim 1, wherein a flap angle between the retracted position and a maximally deployed flap position is no more than 20°.
15. The rotor blade as claimed in claim 1, wherein a flap angle, at an inner region of the rotor blade close to a hub, between the retracted position and a maximally deployed flap position is up to 90°.
16. The rotor blade as claimed in claim 1, wherein the flap drive comprises a damping element.
17. The rotor blade as claimed in claim 1, wherein a mass of a centrifugal body of the flap drive is between 1 kg and 25 kg.
18. A rotor comprising one or more rotor blades as claimed in claim 1, wherein the one or more rotor blades are coupled to the rotor.
19. An assembly comprising: an aerodynamic trailing edge flap and a flap drive configured for mounting on a trailing edge of a rotor blade for a wind turbine, wherein the flap drive has, as a drive source to generate force, a centrifugal body, and an elastic element providing an elastic force that exceeds a centrifugal force generated by the centrifugal body up to a predetermined rotation speed of a rotor on which the rotor blade is arranged, and wherein the flap drive is configured such that, when the rotor is not rotating, the flap is in a fully extended position, and only when a limit speed of the rotor is exceeded, the centrifugal force generated by the centrifugal body exceeds the elastic force of the elastic element such that the flap drive gradually adjusts the flap from the extended position into a retracted position.
20. The assembly as claimed in claim 19, wherein the assembly is made from an electrically non-conductive material.
21. A wind turbine comprising the rotor as claimed in claim 18.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The present invention is explained in more detail below as an example using exemplary embodiments with reference to the accompanying figures. The figures are diagrammatic and not to scale. In the figures, the same or equivalent components carry the same or corresponding reference signs. The drawings show schematically as examples:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
DETAILED DESCRIPTION
(21)
(22) In the interest of maximum yield from the wind turbine, it is desirable if the wind turbine reaches its nominal power as quickly as possible. To this end trailing edge flaps are provided on the rotor blades, which increase the lift of the rotor blades at low wind speeds.
(23) The structure of a rotor blade 108 is firstly explained below, and then its aerodynamic function is presented.
(24)
(25) In the exemplary embodiment shown in
(26) The terms “trailing edge flap” and “flap” in the present description are used synonymously since only trailing edge flaps are used. It is however also conceivable to transfer the teaching of the invention to flaps on the leading edge or other aerodynamic attachments.
(27) For the sake of brevity, reference is made below to only a single flap 211 as an example of all flaps when several flaps are present in an exemplary embodiment. With reference to the exemplary embodiment shown in
(28)
(29) In an exemplary embodiment (not shown in the drawing), the flap angle α, in particular in the inner region 207 close to the hub, may be up to 90°. The flap then acts as a Gurney flap which allows a significant reduction in profile depth.
(30) Pivoting the flap 211 towards the pressure side of the rotor blade increases the curvature of the aerodynamic profile of the rotor blade 108, which—as described initially—leads to a greater lift at wind speeds below the nominal wind speed of a wind turbine. In other words, at a constant rotor rotation speed and for constant wind conditions, the coefficient of lift of a rotor blade profile depends on the profile curvature of the rotor blade. The greater the curve of the rotor blade, the greater the coefficient of lift, which in turn means that the rotor can supply a greater torque to the generator and hence the yield of the wind turbine increases.
(31) In other exemplary embodiments, the maximum flap angle α is selected smaller, for example α=5°. In general, the flap angle α is adapted to the respective profile of the rotor blade 108, which in turn is adapted to the area of application of the wind turbine. In concrete terms, this means that for sites with low winds, usually a different profile is selected for the rotor blades than for sites with high winds.
(32) As evident from
(33)
(34) In the interests of optimum lightning protection, all components of the flap and the drive 401 are made of electrically non-conductive material, in particular plastic. Fiber-reinforced plastics, in particular glass-fiber-reinforced plastics, are suitable here.
(35) The twisted rod 406 meshes with the pinion 411 such that the reciprocating movement of the twisted rod 406 causes a pivot movement of the pinion 411 and hence of the flap 211a.
(36) If the rotor of the wind turbine is not turning, the spring force of the compression spring 408 is so great that the flap 211 assumes a fully deployed position, i.e., the flap angle α is at a maximum. In the depiction shown in
F.sub.z=mω.sup.2r,
wherein m is the mass of the centrifugal body, w the angular speed, and r the distance of the centrifugal body from the rotational center of the rotor.
(37) The spring force of the compression spring 408 is selected such that the centrifugal force generated by the centrifugal body 405 only overcomes the spring force after a limit rotation speed n.sub.gr of approximately 4 revolutions per minute (rpm) has been exceeded. As a result, the flap 211 gradually moves from the deployed position to the retracted position. The compression spring 408 is thereby compressed, which leads to a rise in spring force until equilibrium is restored between the spring force and the centrifugal force. In this way, a passive control of the flap position as a function of the rotation speed is achieved without using sensors or actuators. At the latest when the wind turbine reaches the nominal rotation speed, the flap 211 is completely retracted.
(38) In other exemplary embodiments, the compression spring 408 is replaced for example by gas spring. In principle, for the implementation of the invention, it is irrelevant which means are used to generate a counter-force which is oriented against the centrifugal force generated by the centrifugal body 405.
(39) The gravity acting on the flap 211 during the revolution of the rotor leads to fluctuations in the forces exerted on the flap 211. In order to prevent oscillation or resonance effects, in one exemplary embodiment of the invention, a damping element 414 is also provided. The damping element 414 is mechanically coupled to the twisted rod 406 and acts in the manner of a shock absorber in a vehicle. On a rapid movement of the twisted rod 406, the damping element 414 exerts a large counter-force, whereas on slow movements a substantially lower counter-force acts against this. In this way, rapidly changing aerodynamic forces caused by turbulence, and a revolutionarily periodic change in the gravity acting on the flap, do not lead to an adjustment of the flap 211. As a result, at any rotation speed n>n.sub.gr, a stable flap angle is set between α=0° and the maximum flap angle.
(40) In addition, the damping element 414 is provided with a locking mechanism 416 which allows locking of the twisted rod 406. Depending on the configuration of the locking mechanism 416, this may take place at one or more predefined positions and at arbitrary positions. Preferably, the twisted rod 406 can be locked at a position which corresponds to a fully retracted flap. In this way, it is possible to safely continue operation of the wind turbine, even on a fault in flap drive 401, until a repair is possible.
(41) In a concrete exemplary embodiment, the flap angle is α=0° when the wind turbine reaches its nominal rotation speed. The flap angle α remains at α=0° even at rotation speeds above the nominal rotation speed. Only when the rotation speed of the rotor again falls below the limit nominal rotation speed is the flap 211a gradually extended again and the flap angle α assumes values of α>0°.
(42) The drive 401 is described as passive because there are no sensors of any type with correspondingly assigned actuators to cause deflection of the flap 211. Rather, the deflection of the flap 211 is controlled exclusively by the interaction of the centrifugal body 405 and the spring 408.
(43) The drive 401 and the flap 211 are formed as an assembly which can be mounted as a unit in a rotor blade 108. If a fault occurs on the trailing edge flap 211 or the drive 401, it is possible to carry out a repair by simple replacement of the assembly. In particular, this avoids the need to remove a rotor blade from the rotor 106 for repair.
(44) As well as centrifugal force, aerodynamic forces act on the flap 211; these depend on the size of the flap angle α.
(45)
(46) The drive of the trailing edge flap shown in
(47) The general effect of a trailing edge flap (as described initially) on a rotor blade is now explained in more detail with reference to characteristic curves of the turbine plant.
(48)
(49) The deviation from the optimum tip speed ratio has an influence on the induction factors of the rotor blade. Ideally, a rotor blade is designed such that the induction factors, which describe the deceleration of the air flow in the rotor plane, are approximately ⅓. If the induction factors fall below this value, the power coefficients of the wind turbine also fall. The power coefficient describes the ratio between the energy produced by the wind turbine relative to the primary energy contained in the wind. The theoretical maximum value for the power coefficient cp is 0.59.
(50)
(51) This correlation is shown in
(52) The fall in induction factors or power coefficients is at least partially compensated by the use of a trailing edge flap. For illustration, an exemplary embodiment is considered in which a trailing edge flap is arranged on the rotor blade in a region between 36 m and 53 m away from the hub, and deflected for example by 20° towards the pressure side.
(53)
(54)
(55)
(56)
(57) Table 1 shows a differential value for the annual energy yield, for a series of mean wind speeds, between a wind turbine with rotor blades equipped with trailing edge flaps (AEP(flap)) and a wind turbine without trailing edge flaps (AEP(ref)). The differential value for the annual energy yield ΔAEP (annual energy production) is calculated as follows:
(58)
(59) This gives the following values:
(60) TABLE-US-00001 TABLE 1 mean wind speed (m/s) ΔAEP (%) 5.5 1.64 6.6 1.68 7.5 1.57 8.5 1.41
(61) In a concrete exemplary embodiment, the annual energy yield of a wind turbine with rotor blades equipped with a trailing edge flap is approximately 1-2% higher than a wind turbine with reference profile without trailing edge flap.
(62) In an alternative exemplary embodiment of the invention, the trailing edge flap is set precisely inversely to the exemplary embodiments described, wherein the trailing edge flap is fully retracted at low rotation speeds and deployed as the rotation speed rises. This behavior of the trailing edge flap is illustrated by the diagram in
(63) Although the influence of the trailing edge flap always depends on the overall profile of the rotor blade, in most cases the aerodynamic behavior deteriorates if the flap angle increases as a function of rotation speed. This behavior may however be useful, for example in a wind turbine for sites with low winds, for which the rotor blades are optimized for low wind speeds. In order to reduce the load on the rotor blades at high wind speeds, a trailing edge flap is extended in the direction of the suction side at high rotation speeds, which causes a deterioration in the aerodynamic properties of the rotor blades in order to reduce the load. The load on the rotor blades is here reduced independently of the set pitch angle. The rotor blades may therefore be designed for lower loads, which saves materials and costs.
(64) The alternative exemplary embodiment of the invention is shown in
(65)
(66) In the alternative embodiments also, the adjustment of the rotor blade is achieved by a passive control system in which the force necessary to adjust the trailing edge flap is produced by a centrifugal body.
(67)
(68)
(69) Because, in the operating range just around nominal power (see
(70)
(71) Thus in this embodiment, it can be guaranteed that the local induction factor remains in the region of the Betz optimum over the entire operating range of the wind turbine, and thus the aerodynamic power of the rotor blade is improved by avoiding over-induction in the partial load range.
(72)
(73) The tip speed ratio λ begins to fall in the higher partial load range, i.e., in the operating range between the partial load range 1400 and nominal power, as described with reference to
(74) This procedure however leads to increases in load. The increase in load is however smaller than caused by the usually completed or necessary reduction in blade angle, i.e., by pitching the rotor blades. If the trailing edge flaps are arranged in a specific region of the blade and thus only affect local induction factors, as a whole a lower load is achieved. Also, the risk of flow separation, as caused by a reduction in the blade setting or pitch angle, is reduced. In the diagrammatic
LIST OF REFERENCE SIGNS
(75) 100 Wind turbine
(76) 102 Tower
(77) 104 Nacelle
(78) 106 Rotor
(79) 108 Rotor blades
(80) 110 Spinner
(81) 112 Hub
(82) 201 Blade root
(83) 202 Blade tip
(84) 203 Leading edge
(85) 204 Trailing edge
(86) 206 Suction side
(87) 207 Inner region
(88) 208 Middle region
(89) 209 Outer region
(90) 211a-211d Flaps
(91) 212 Rotor blade longitudinal axis
(92) 401 Drive for trailing edge flap
(93) 402 Arrow (towards blade tip)
(94) 403 Edge
(95) 404 Guide tube
(96) 405 Centrifugal body
(97) 406 Twisted rod
(98) 407 Open end
(99) 408 Compression spring
(100) 409 Closed end
(101) 411 Pinion
(102) 412 Fixed bearing
(103) 413 Movable bearing
(104) 414 Damping element
(105) 416 Locking mechanism
(106) 1400 Partial load range
(107) 1500 Threshold value
(108) 1600 Rotor rotation speed