HEMT power device operating in enhancement mode and manufacturing process thereof
11658181 · 2023-05-23
Assignee
Inventors
Cpc classification
H01L29/66462
ELECTRICITY
H01L29/16
ELECTRICITY
H01L21/823456
ELECTRICITY
H01L21/8236
ELECTRICITY
H01L21/823462
ELECTRICITY
H01L29/205
ELECTRICITY
H01L21/82345
ELECTRICITY
H01L27/0883
ELECTRICITY
H01L21/8258
ELECTRICITY
H01L29/781
ELECTRICITY
H01L29/7786
ELECTRICITY
H03K17/6871
ELECTRICITY
International classification
H01L27/088
ELECTRICITY
H01L21/8236
ELECTRICITY
H01L21/8258
ELECTRICITY
H01L29/16
ELECTRICITY
H01L29/205
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/778
ELECTRICITY
Abstract
The power device is formed by a D-mode HEMT and by a MOSFET in cascade to each other and integrated in a chip having a base body and a heterostructure layer on the base body. The D-mode HEMT includes a channel area formed in the heterostructure layer; the MOSFET includes a first and a second conduction region formed in the base body, and an insulated-gate region formed in the heterostructure layer, laterally and electrically insulated from the D-mode HEMT. A first metal region extends through the heterostructure layer, laterally to the channel area and in electrical contact with the channel area and the first conduction region.
Claims
1. A high-electron-mobility transistor (HEMT) power device, comprising: in a same chip: a base body of semiconductor material; a heterostructure layer on the base body; a depletion mode (D-mode) HEMT including a channel area in the heterostructure layer and a first metal region extending through the heterostructure layer; and a MOSFET transistor in cascade coupled to the D-mode HEMT, a first conduction region and a second conduction region each formed in the base body, the first metal region laterally in contact with the channel area and in electrical contact with the channel area and the first conduction region.
2. The power device according to claim 1, wherein: the MOSFET transistor includes an insulated-gate region in the heterostructure layer and electrically insulated from the D-mode HEMT along a laterally direction.
3. The power device according to claim 2, wherein the base body includes silicon, and the heterostructure layer includes GaN—AlGaN.
4. The power device according to claim 2, wherein the base body includes a substrate of a crystallographic orientation and an epitaxial layer arranged between the substrate and the heterostructure layer.
5. The power device according to claim 2, wherein: the heterostructure layer includes a dielectric layer extending over the base body, a channel layer extending over the dielectric layer, and a barrier layer extending over the channel layer; the first and the second conduction regions of the MOSFET each interfaces with the dielectric layer; the base body has a first conductivity type, and the first and the second conduction regions each has a second conductivity type that is different from the first conductivity type; the insulated-gate region of the MOSFET transistor includes a gate-dielectric region formed in the dielectric layer and a gate electrode formed in the channel layer; and the D-mode HEMT includes an insulated-gate region superimposed on the barrier layer and a second metal region extending through the barrier layer and in direct electrical contact with the channel layer, the first metal region extending through the barrier layer, the channel layer and the dielectric layer.
6. The power device according to claim 5, wherein the chip includes a third metal region extending through the barrier layer, the channel layer and the dielectric layer and in direct electrical contact with the second conduction region and the base body.
7. The power device according to claim 6, wherein the base body includes a substrate and an epitaxial layer arranged between the substrate and the heterostructure layer, the substrate having a doping level higher than the epitaxial layer, the epitaxial layer accommodating an enhanced region extending laterally with respect to the second conducting region, and in direct electrical contact with the second conduction region, the enhanced region having the first conductivity type and a higher doping level than the epitaxial layer; and further comprising a third metal region in direct electrical contact with the enhanced region.
8. The power device according to claim 7, further comprising: a fourth metal region extending through the barrier layer and in direct electrical contact with the gate electrode of the MOSFET; and a first and a second electrical-insulation regions of an insulating material, the first and second electrical-insulation regions extending through the heterostructure layer and electrically insulating among one another of: a first portion of the heterostructure layer accommodating the third metal region; a second portion of the heterostructure layer accommodating the insulated-gate region and a gate electrode of the MOSFET, the second portion of the heterostructure layer also accommodating the fourth metal region; and a third portion of the heterostructure layer housing the first metal region and the channel area.
9. An integrated circuit, comprising: a driver circuitry; and a power device including: a depletion mode high-electron-mobility transistor (HEMT); a MOSFET transistor; and a first source/drain terminal of the HEMT being coupled to a first drain/source terminal of the MOSFET transistor, a gate of the HEMT being coupled to a first output node of the driver circuitry, a gate of the MOSFET transistor being coupled to a second output node of the driver circuitry that is different from the first output node, and a floating electrode being coupled between the first drain/source terminal of the HEMT and the first drain/source terminal of the MOSFET transistor.
10. The integrated circuit of claim 9, wherein the driver circuitry includes a resistive element coupled between the second output node of the driver circuitry and a second drain/source terminal of the MOSFET transistor.
11. A high-electron-mobility transistor (HEMT) power device, comprising: a base body of a first conductivity type; a first conduction region and a second conduction region in the base body, the first conduction region and the second conduction region each having a second conductivity type; a heterostructure layer superimposed on the base body; a channel area of a D-mode HEMT and an insulated-gate region of a MOSFET transistor in the heterostructure layer, the channel area and the insulated-gate region being insulated from one another; and a first metal region extending through the heterostructure layer, laterally in contact with the channel area and electrically coupled to the channel area and the first conduction region.
12. The device according to claim 11, wherein the base body includes silicon, and the heterostructure layer includes GaN—AlGaN.
13. The device according to claim 11, wherein the base body includes a substrate having a crystallographic orientation and an epitaxial layer arranged between the substrate and the heterostructure layer.
14. The device according to claim 11, wherein the heterostructure layer includes: a dielectric layer on the base body; a channel layer on the dielectric layer; and a barrier layer over the channel layer, and the device further comprising: a first and a second electrical-insulation region of an insulating material in the heterostructure layer, at least one of the first or the second electrical-insulation regions electrically insulating the channel area of the D-mode HEMT from the insulated-gate region of the MOSFET transistor.
15. The device according to claim 14, wherein the insulated-gate region of the MOSFET transistor includes: a gate-dielectric region in the dielectric layer; and a gate electrode in the channel layer, the gate-dielectric region and the gate electrode being laterally delimited by the first and the second electrical-insulation region.
16. The device according to claim 15, further comprising a gate metal region extending through the barrier layer and in direct electrical contact with the gate electrode of the MOSFET transistor.
17. The device according to claim 14, further comprising: a first metal region extending through the barrier layer, the channel layer and the dielectric layer and in direct electrical contact with the first conduction region; and a second metal region extending through the barrier layer and in direct electrical contact with the channel layer.
18. The device according to claim 11, further comprising an insulated-gate region of the D-mode HEMT on a barrier layer above the channel area of the D-mode HEMT.
19. The device according to claim 14, further comprising a third metal region extending through the barrier layer, the channel layer and the dielectric layer, the third metal region in direct electrical contact with the second conduction region and the base body.
20. The device according to claim 19, wherein the base body includes a substrate and an epitaxial layer on the substrate, the substrate having the first conductivity type and a first doping level, the epitaxial layer having the first conductivity type and a second doping level lower than the first doping level; and the device further comprising an enhanced region having the first conductivity type, and in direct electrical contact with the second conduction region from a lateral direction, the enhanced region having a higher doping level than the epitaxial layer, the third metal region in direct electrical contact with the enhanced region.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) For a better understanding of the present disclosure, embodiments thereof are now described, purely by way of non-limiting example, with reference to the attached drawings, wherein:
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DETAILED DESCRIPTION
(12)
(13) In detail, the power device 1 of
(14) The substrate 10 and the epitaxial layer 11 as a whole form a base layer 16 and have a first interface 12A with the dielectric layer 12. The channel layer 13, the barrier layer 14, and the dielectric layer 12, as a whole, form a heterostructure layer 17. The channel layer 13 and the barrier layer 14 form a second interface 13A between them, where free electrons are present, as represented schematically in
(15) In the embodiment shown in
(16) An enhanced region 23, of P-type and a higher doping level than the epitaxial layer 11, extends from the first interface 12A between and partially underneath the source region 21 as far as approximately the substrate 10. In the embodiment shown, the drain region 20 and the source region 21 have a circular ring shape, and the enhanced region 23 has a circular shape.
(17) The power device 1 comprises a first, a second and a third metal region 25, 26, 27.
(18) The first metal region 25, which is circular ring-shaped in the top plan view of
(19) The second metal region 26 has, in the top plan view of
(20) The third metal region 27 extends on the channel layer 13, through the barrier layer 14 and the insulation/passivation layer 18, is in direct electrical contact with and surrounds at a distance the first metal region 25.
(21) A first and a second electrical-insulation regions 30, 31, for example of silicon oxide or silicon nitride and having the shape of cylindrical walls, extend vertically and concentrically through the insulation/passivation layer 18 and the heterostructure layer 17 as far as the first interface 12A, between the tubular portion 25A of the first metal region 25 and the second metal region 26, at a distance therefrom and mutually spaced from each other. The first electrical-insulation region 30 extends vertically over the drain region 20 and is in direct contact therewith. The second electrical-insulation region 31 extends vertically over the source region 21 and is in direct contact therewith.
(22) In practice, the first electrical-insulation region 30 is arranged externally with respect to the second electrical-insulation region 31, the second electrical-insulation region 31 surrounds a first portion 32 of the heterostructure layer 17 accommodating the second metal region 26, and the first and the second electrical-insulation regions 30, 31 delimit between them a second portion 33 of the heterostructure layer 17.
(23) Therefore, the second portion 33 of the heterostructure layer 17 has a hollow cylindrical shape (tubular shape) and comprises a first part 33A, formed by the channel layer 13, and a second part 33B, formed by the dielectric layer 12. The first part 33A of the second portion 33 of the heterostructure layer 17 forms a gate region of the MOSFET 3, and the second part 33B of the second portion 33 of the heterostructure layer 17 forms a gate-dielectric region of the MOSFET 3. Consequently, the parts 33A and 33B are hereinafter also referred to as “MOSFET gate region 33A” and “MOSFET gate-dielectric region 33B”. Therefore, the MOSFET 3 has here a circular symmetry (even though this is not mandatory, as mentioned above).
(24) A fourth metal region 35 extends inside the second portion 33 of the heterostructure layer 17, through the insulation/passivation layer 18 and the barrier layer 14, and is in direct electrical contact with the channel layer 13. In this way, the fourth metal region 35 forms a gate metallization in contact with the MOSFET gate region 33A of the MOSFET 3.
(25) A rear metal region 40 extends on the bottom surface 5A of the body 5.
(26) In practice, in the power device 1, the MOSFET 3 is an N-channel MOSFET, since the base layer 16 is of a P-type.
(27) In the power device 1 of
(28) Use of such an orientation requires adoption of some technological measures in the design step. In fact, active transistors used in integrated circuits are generally formed in substrates with crystallographic orientation <100>, having repeatability, reliability, and electronic mobility characteristics suited to MOS transistors. However, substrates with crystallographic orientation <100> are not adapted for growing GaN layers thereon. To enable integration of the MOSFET 3 in the substrate of the D-mode HEMT device 2, a substrate with a crystallographic orientation <111> is thus used, which has a high crystal quality. In addition, to obtain electrical characteristics comparable with the ones obtainable using a <100> substrate, the MOSFET 3 is appropriately sized. In particular, the MOSFET 3 is manufactured with greater dimensions than a corresponding MOSFET having equal electrical performances, formed in a <100> substrate, and the sizing is made, in a known way for the person skilled in the art, so as to compensate for the lower mobility of the electrons in the <111> substrate.
(29) In the power device 1 of
(30) The enhanced region 23 enables reduction of the contact resistance of the second metal region 26.
(31) With reference also to
(32) Furthermore, as shown in
(33) The driver 50 is generally integrated in a second chip 68 separated from the first chip 51; in this case, the resistor 61 may be integrated in the second chip 68 or in the first chip 51 using any known technique.
(34) The driving stage 61 may be of a standard type designed for working with E-mode HEMTs since the power device 1 is electrically equivalent to a known E-mode HEMT.
(35) Thereby, the power device 1 has high efficiency, in particular in power-conversion applications, high switching frequency (it can work at frequencies beyond 1 MHz), requires a reduced area, and therefore has lower costs than a non-integrated solution.
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(37) The power device 101 has a structure similar to the power device 1 of
(38) In detail, in the power device 101, the epitaxial layer 111 houses a source region 120 and a drain region 121, of a P-type; namely, the source region 120 is electrically coupled to the first metal region 125 and surrounds at a distance the drain region 121 of the MOSFET 103. The enhanced region 123 is here of an N-type.
(39) Furthermore, the first metal region 125 is connected to the outside via a terminal INT.
(40) The power device 101 has the electrical equivalent shown in
(41) In the circuit of
(42) Also in this case, the resistor 161 may be integrated in the second chip 168 or in the first chip 151, using any known technique.
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(44) Furthermore, in the power device 201 of
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(46) In the power device 301 of
(47) Hereinafter, the steps for manufacturing the power device 1 of
(48)
(49) In
(50) In
(51) In
(52) Then,
(53) Next,
(54) In
(55) Then,
(56) Finally, the wafer 400 is diced to form the single power devices 1.
(57) As explained above, by virtue of the integration of the MOSFET 3, 103, 203, 303 in the same chip 51, 151, 251, 351 as the D-mode HEMT 2, 102, 202, 302, the power device 1, 101, 201, 301 can work at higher switching frequencies and in a more efficient way as compared to the discrete solutions. Integration is obtained, in a simple way using well-known process steps that can therefore be controlled individually in an effective and reliable way, partially underneath the D-mode HEMT and therefore without requiring any further area. The shown solution is thus very efficient from the standpoint of the integration area and therefore of the costs of the finished power device.
(58) Finally, it is clear that modifications and variations may be made to the power device and to the manufacturing process described and shown herein, without thereby departing from the scope of the present disclosure, as defined in the attached claims. For instance, the various embodiments described may be combined to provide further solutions.
(59) Furthermore, the three-dimensional structure may vary with respect to the above description. For instance, the source and drain regions, the metal regions, and the electrical-insulation regions may extend transverse to the drawing plane, i.e., in the direction Y. The structure may comprise only half of the shown structures (for example, it may comprise only the portions to the left or to the right of the central axis O of
(60) The materials, dimensions, and conductivity levels referred to may be modified according to the electrical characteristics that it is desired to achieve as known to the person skilled in the art.
(61) The various embodiments described above can be combined to provide further embodiments.
(62) These and other changes can be made to the embodiments in light of the above-detailed description. In general, in the following claims, the terms used should not be construed to limit the claims to the specific embodiments disclosed in the specification and the claims, but should be construed to include all possible embodiments along with the full scope of equivalents to which such claims are entitled. Accordingly, the claims are not limited by the disclosure.