AIRBAG MODULE, METHOD FOR EXCHANGING A GAS GENERATOR OF AN AIRBAG MODULE, AND METHOD FOR PRODUCING AN AIRBAG MODULE
20230150448 · 2023-05-18
Inventors
- Kalus BERNHARD (Spraitbach, DE)
- Marc ELSTNER (Mutlangen, DE)
- Werner Freisler (Schwäbisch Gmünd, DE)
- Nico MAIER (Alfdorf, DE)
Cpc classification
B60R21/2171
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/206
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention describes an airbag module (10), specifically a knee airbag module, comprising at least a module housing (12), an airbag, specifically a knee airbag, and an inflator (16), as well as a holding element (14), the holding element (14) including a seat (18) for the inflator (16) and enclosing the inflator (16) at least partly, in particular in a cage-like manner, the holding element (14) including securing elements (20) at least for securing the holding element (14) and the airbag to the module housing (12), the holding element (14) and/or the module housing (12) comprising a fixing element (24) for fixing the inflator (16) in the holding element (14). The invention further describes a method for replacing an inflator (16) of an airbag module (10).
Claims
1. An airbag module (10), in particular a knee airbag module, comprising at least a module housing (12), an airbag, specifically a knee airbag, and an inflator (16), characterized by a holding element (14), the holding element (14) including a seat (18) for the inflator (16) and enclosing the inflator (16) at least partly, in particular in a cage-like manner, the holding element (14) including securing elements (20-22) at least for securing the holding element (14) and the airbag to the module housing (12), the holding element (14) and/or the module housing (12) comprising a fixing element (24) for fixing the inflator (16) in the holding element (14).
2. The airbag module (10) according to claim 1, wherein the holding element (14) comprises a positioning element (26), and the inflator (16) comprises a positioning element seat (28), or the inflator (16) comprises a positioning element (26) and the holding element (14) comprises a positioning element seat (28).
3. The airbag module according to claim 2, wherein the holding element (14) includes at least two positioning element seats (26), in particular that the holding element (14) is suited for receiving inflators (16) of different overall size.
4. The airbag module (10) according to claim 2, wherein the positioning element (26) is formed in the holding element (14) as a resilient dot embossing (61).
5. The airbag module (10) according to claim 2, wherein the positioning element (26) and the positioning element seat (28) are configured as a bayonet lock, or wherein the positioning element (26) is configured as a wedge-shaped longitudinal notch (70) and the positioning element seat (28) is configured as wedge-shaped groove (68) corresponding to the wedge-shaped longitudinal notch (70).
6. The airbag module (10) according to claim 1, wherein the fixing element (24) is configured as a recess (30) directed into a housing interior of the module housing (12) or is configured as a pin element (118) disposed in the housing interior of the module housing (12).
7. The airbag module (10) according to claim 1, wherein the fixing element (24) is formed integrally with a positioning fixation device (62), in particular as a spring element (120).
8. The airbag module (10) according to claim 1, wherein the holding element (14) comprises a diffusor (32) for the inflator (16) which includes an outer wall (34) enclosing the inflator (16) at least partly in a discharge area (36) in the circumferential direction, the outer wall (34) of the diffusor (32) having an interruption edge (44) substantially extending in the longitudinal direction (L) and, when the inflator (16) is activated, is bent open along said interruption edge (44) and defines an outflow direction for the gas.
9. The airbag module (10) according to claim 1, wherein the inflator (16) comprises a removing aid (74).
10. The airbag module (10) according to claim 1, wherein the holding element (14) comprises at least one anti-bending device (112) in the region of the diffusor (32).
11. The airbag module (10) according to claim 1, wherein the fixing element (24) comprises a spring element (76), the spring element (76) being operatively connected to a bracing device (78).
12. The airbag module (10) according to claim 1, wherein the fixing element (24) is configured as a latching seat (84) disposed in the holding element (14) for receiving a latching element (86) disposed on the inflator (16).
13. The airbag module (10) according to claim 1, wherein the holding element (14) comprises a female thread (98) as a fixing element (24) which corresponds to a male thread (96) arranged on the inflator (16), in particular wherein the holding element (14) is configured as a cage-like tube having a female thread or as an airbag nut (100) which is sewn into the airbag particularly in the area of an inflation mouth of the airbag, and the male thread (96) is secured to a generator nut (102) secured to the inflator (16).
14. The airbag module (10) according to claim 1, wherein the fixing element (24) comprises a fixing bolt (90) which engages particularly in a fixing bolt seat (92) disposed on or in the inflator (16).
15. A method for replacing an inflator (16) of an airbag module (10) according to claim 1, comprising the steps of: loosening securing elements (20-22) to release a holding element (14) and an airbag from a module housing (12) of the airbag module (10), and to release a fixation of the inflator (16) in the holding element (14) produced directly and/or indirectly via the securing elements (20-22), and/or loosening the fixing element (24) to release the fixation of the inflator (16) in the holding element (14), removing the old inflator (16) from the holding element (14), inserting a new inflator (16) into the holding element (14), fastening the securing elements (20-22) to secure the holding element (14) and the airbag to the module housing (12) and to secure the inflator (16) directly and/or indirectly in the holding element (14), or fixing the fixing element (24) to fix the inflator (16) in the holding element (14).
16. The method according to claim 15, wherein, when fastening the securing elements (20-22), the inflator (16) is braced in the holding element (14) by a fixing element (24) disposed on the module housing (12) and/or integrated in the module housing (12).
17. The method according to claim 15, wherein the inflator (16) is fixed in the holding element (14) by a fixing element (24) disposed on/in the holding element (14) or corresponding to the holding element (14), wherein fixation can be effectuated in a separate method step or by interaction when fastening the securing elements (20).
18. A method for manufacturing an airbag module (10), in particular an airbag module (10) according to claim 1, wherein the airbag module (10) comprises at least a module housing (12), an airbag, an inflator (16) and a holding element (14) for the inflator (16), the method comprising the steps of: inserting the holding element (14) into the folded airbag to create an airbag package or inserting the holding element (14) into the unfolded airbag and subsequently folding the airbag (16) to create an airbag package, thermosetting the folded airbag package at a temperature which is above the safety ignition temperature, specifically at a temperature of more than 90° C., inserting the thermoset airbag package into the module housing (12), and inserting and fastening the inflator (16) in the holding element (14).
19. The method according to claim 18, wherein the inflator (16) is a tubular inflator (16).
Description
BRIEF DESCRIPTION OF FIGURES
[0059] Further advantages, features and details of the invention will be evident from the following description of an embodiment not to be understood in a restricting manner as well as based on the drawings, wherein:
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
[0084]
DESCRIPTION
[0085]
[0086] The holding element 14 comprises a seat 18 for the inflator 16 which encloses the inflator 16 at least partly in a cage-like manner. Further, the holding element 16 comprises securing elements 20, in this case securing bolts 21 and securing nuts 22 via which at least the holding element 14 and the airbag can be secured to the module housing 12. Via the securing elements 20 to 22, furthermore the airbag module 10 can be arranged in a vehicle, for example as a knee airbag module in a lower area of the dashboard.
[0087] In the shown embodiment, the holding element 14 comprises a positioning element 26 and the inflator 16 comprises a positioning element seat 28 by which the inflator 16 can be positioned at a predetermined position in the holding element 14.
[0088] The positioning element 26 is disposed on the holding element in the area of the diffusor 32. The positioning element seat 28 is disposed in the inflator 16 in the discharge area 36. The inflator 16 comprises, on the end opposite to the discharge area 36 in the longitudinal direction L, a plug element 38 via which the inflator 16 of the airbag module 10 can be connected, e.g., via a control and/or ignition line, to a control unit of the vehicle, specifically an airbag control device of the vehicle. In the area of the plug element 38, the inflator 16 in the shown embodiment has a removing aid 74 on which the inflator 16 can be gripped via pliers, for example, particularly when it is removed from the holding element 14 or when it is inserted into the holding element 14.
[0089] The module housing 12 comprises a fixing element 24 by which the inflator can be fixed in the holding element 14. The fixing element 14 in the form of a recess 30, in this case a bead 30, engages in an opening 40 of the holding element 14, when the holding element 14 is fastened to the module housing 12 via the securing elements 20 to 22, and forces the inflator 16 against an inner wall 42 of the holding element 14. In this way, the inflator 16 is fixed in the holding element 14. In addition, via said non-positive fixation, noise caused by vibrations of the inflator 16 in the holding element 14 can be easily prevented.
[0090] In the airbag module 10 according to the invention of
[0091] It is another advantage of the airbag module 10 according to the invention as illustrated in
[0092]
[0093] The holding element 14 further has an opening 40 in which a fixing element 24, 30 of the module housing 12 (see
[0094] The holding element 14 comprises two positioning elements 26 in the area of the diffusor 32. The positioning elements 26 are configured in this case as resilient dot embossings 61 facing the interior of the holding element. This allows to insert two different configurations of an inflator 16, in particular two inflators of different performance levels, into the holding element. The resilient dot embossing 61 can be produced in the punching and bending process by the fact that the material of the holding element is removed or, resp., punched out in the region around the dot embossing except the two spring arms 124. As an alternative to the dot embossing 61 facing the interior of the holding element, a protrusion of any design facing the interior of the holding element can be disposed on/in the holding element 14, such as in the form of a material thickening in the region of the spring arms 124, for example a weld bead disposed in the region of the spring arms (not shown).
[0095] The holding element 14 comprises, at the end opposite to the diffusor 32, a first embodiment of additional positioning fixation devices 62 which are in the form of resilient clip elements. The positioning fixation devices 62 are provided especially for fixing the inflator 16 in the holding element 14, before the holding element 14 and the inflator 16 are secured in the module housing or to the vehicle structure via the securing elements 20. To this end, the positioning fixation devices 62 shown here are formed integrally with fixing elements 24 as a spring element 120.
[0096] In the shown embodiment, the inflator 16 is pre-fixed in the holding element 14, after being inserted into the seat 18 of the holding element 14, at least by the positioning fixation device 62 opposite to the securing elements 20. By the positioning fixation device 62 disposed on the holding element 14 on the side of the securing elements 20, the pre-fixation can be additionally intensified. Moreover, the inflator 16 can be forced, when the holding element 14 and the inflator 16 are fastened to the module housing 12, against the side of the holding element 14 opposite to the securing elements 20 by the positioning fixation device 62 disposed on the holding element 14 on the side of the securing elements 20 and thus can be additionally fixed at least non-positively in the holding element 14 within the airbag module 10.
[0097] The positioning fixation device 62 disposed on the holding element 14 on the side of the securing elements 20 can be formed integrally with the holding element 14 or can be disposed on the holding element as a separate component in the manufacturing process.
[0098] The securing element 62 disposed on the side of the holding element 14 opposite to the securing elements 20 moreover acts as an additional fixing element 24 to fix the inflator 16 in the holding element 14, when the holding element 14 and the inflator 16 are fastened in the module housing 12 via the securing elements 20.
[0099] The holding element 14 further comprises anti-bending devices 112 in the area of the diffusor 32. The anti-bending devices 112 are designed such that latching lugs are bent by 90° and engage in corresponding slits. They can prevent the holding element 14 formed as a punched and bent part from inadvertently bending open when the airbag module 10 is activated so that the gas of the inflator 16 substantially flows off through the diffusor opening 80.
[0100]
[0101] The holding element 14 is equally manufactured as a punched and bent part and has a substantially circular cross-section, the cross-section having a bulge in the area in which the securing elements 20 are disposed.
[0102] Further, the diffusor opening 80 of the diffusor is configured to be larger compared to the holding element 14 of the
[0103] The holding element 14 of
[0104] The holding element 14 has a substantially square cross-section. In contrast to the holding element 14 according to the first embodiment, the positioning elements 26 are disposed on the sidewall opposite to the diffusor opening in the holding element 14 rather than in one of the sidewalls adjacent to the diffusor opening 80. In addition, the holding element 14 has, apart from the opening 40 in which a fixing element 24 of the module housing 12 can engage, further openings 41 which substantially serve for optimizing the weight of the holding element 14. The openings 41 in the area of the diffusor 32 can further allow for an additional lateral gas outlet, when the airbag module 10 and, thus, the inflator is activated.
[0105]
[0106] The holding element 14 comprises a diffusor 32 for the inflator 16 including an outer wall 34 which encloses the inflator 16 at least partially in a discharge area 36 of the inflator 16 in the circumferential direction (see
[0107] In the area of the diffusor 32 of the holding element 14, the positioning element 26 is introduced as a bulge facing the interior of the holding element, in this case as a dot embossing 60.
[0108]
[0109] In the discharge area 36, a positioning element seat 28 is disposed which is configured together with the positioning element 26 in the manner of a bayonet lock. The positioning element seat 28 is in the form of a groove 48 having a first leg 50 and a second leg 52 which are aligned with each other in V-shape, the leg tail of the first leg 50 and the leg head of the second leg 52 forming the tip 56 of the V-shape. The groove 48 is widened at the first leg 50 in the area of the leg head 54 and tapers toward the tip 56 of the V-shape so that the finding and insertion of the positioning element 26 in the form of a bulge is facilitated. In the shown embodiment, the latching position in which the inflator 16 is in the predetermined position in the holding element 14 is determined by the leg tail 58 of the second leg 52.
[0110] In particular in a holding element 14 according to the first three embodiments (
[0111]
[0112]
[0113]
[0114] The positioning element 26 of the holding element 14 is a wedge-shaped longitudinal notch 70 and the positioning element seat 28 of the inflator 16 is a wedge-shaped groove 68 corresponding to the wedge-shaped longitudinal notch 70. In the embodiment of
[0115]
[0116] The module housing 12 has an (additional) fixing element 24 in the area of the plug element 38 of the inflator 16. In the fastened state of the holding element 14, the additional fixing element 24 moreover acts as a position fixation device 62 which prevents an axial movement of the inflator 16. In addition, in this embodiment removal of the inflator 16 in the fastened position is prevented by the fixing element 24. In order to be able to remove the inflator from the holding element 14, at first the securing elements 20 must be released so that the holding element 14 and the inflator 16 are in the removing position shown in
[0117]
[0118] The holding element 14 according to the sixth embodiment comprises a fixing element 24 that is formed integrally with a positioning fixation device 62 as a spring element 120. The spring element 120 comprises a latching area 122 which is suited for engaging in an inflator neck portion 116 of the inflator 16 (see
[0119] The module housing 12 also includes a fixing element 24 which in this case is a bent pin element 118 (see also
[0120]
[0121] The holding element 14 moreover comprises a positioning element 26 which, in connection with the corresponding positioning element seat 28 of the inflator 16, maintains the inflator 16 at a predetermined position in the holding element 14 and prevents rotation, for example.
[0122] Moreover, the holding element 14 comprises a fixing element 24 which, in the fastened state of the holding element 14, prevents an axial movement of the inflator 16. Furthermore, the fixing element 24 of the holding element 14 prevents the inflator 16 from being removed in the fastened state. In order to be able to remove the inflator 16 from the holding element 14, at first the fastening elements 20 must be released.
[0123] In the further embodiments shown below, for the parts known from the previously shown embodiment, the same reference symbols are used and merely the differences are discussed in detail. In this respect, the foregoing explanations are referred to.
[0124]
[0125]
[0126]
[0127]
[0128] The inflator 16 comprises a male thread 96 corresponding to the female thread 98 which allows to screw the inflator 16 into the holding element 14. The male thread 96 can be disposed directly in an outer cover 104 of the inflator 16 (not shown) or on a generator nut 102 disposed on the inflator 16. The generator nut 102 including the male thread 96 can be secured, for example by an adhesive connection such as by welding, to the outer cover 104 of the inflator 16.
[0129]