Sound Attenuation Device for Vehicle Wheels

Abstract

A sound attenuation device for vehicle wheels, in particular for wheels of rail vehicles, includes a ring assembly having at least one open first ring and one open second ring, between which a viscoelastic first layer or an open elastic ring is arranged, wherein at least the first ring is clampable in a recess in a wheel body of a wheel having the wheel body, wherein in order to create advantageous construction conditions, a closure piece is connected to the ring assembly, where the closure piece is arranged in an opening between a first end of the ring assembly and a second end of the ring assembly, such that the ring assembly is secured mechanically.

Claims

1.-19. (canceled)

20. A sound attenuation device for vehicle wheels, especially for wheels of rail vehicles, comprising: a ring assembly with at least one open first ring and an open second ring; a viscolelastic first layer or an open elastic ring arranged between the at least one open first ring and the open second ring, at least the first ring being clampable to a wheel body in a recess of a wheel body of a wheel of the vehicle; and a closure piece connected to the ring assembly, the closure piece being arranged in an opening between a first end of the ring assembly and a second end of the ring assembly.

21. The sound attenuation device as claimed in claim 20, wherein a gap is arranged between the closure piece and the ring assembly in an area of the first end or second end.

22. The sound attenuation device as claimed in claim 20, wherein the closure piece is arrangeable between a wheel web and the at least first ring.

23. The sound attenuation device as claimed in claim 21, wherein the closure piece is arrangeable between a wheel web and the at least first ring.

24. The sound attenuation device as claimed in claim 20, wherein the closure piece is connected to the ring assembly in a form fitting manner.

25. The sound attenuation device as claimed in claim 20, wherein the closure piece is connected to the ring assembly in a force fitting manner.

26. The sound attenuation device as claimed in claim 20, wherein the closure piece is glued to the ring assembly.

27. The sound attenuation device as claimed in claim 24, wherein the ring assembly, at least in an area of the first end, includes at least one first hole, into which a locating pin of the closure piece or a locating part connected to the closure piece is inserted.

28. The sound attenuation device as claimed in claim 25, wherein the ring assembly, at least in an area of the first end, includes at least one first hole, into which a locating pin of the closure piece or a locating part connected to the closure piece is inserted.

29. The sound attenuation device as claimed in claim 26, wherein the ring assembly, at least in an area of the first end, includes at least one first hole, into which a locating pin of the closure piece or a locating part connected to the closure piece is inserted.

30. The sound attenuation device as claimed in claim 27, wherein the ring assembly, in an area of the second end, includes at least one second hole.

31. The sound attenuation device as claimed in claim 24, wherein the ring assembly, at least in an area of the first end, includes at least one locating pin or at least one locating part, which is inserted into a hole of the closure piece, is connected to the ring assembly.

32. The sound attenuation device as claimed in claim 25, wherein the ring assembly, at least in an area of the first end, includes at least one locating pin or at least one locating part, which is inserted into a hole of the closure piece, is connected to the ring assembly.

33. The sound attenuation device as claimed in claim 26, wherein the ring assembly, at least in an area of the first end, includes at least one locating pin or at least one locating part, which is inserted into a hole of the closure piece, is connected to the ring assembly.

34. The sound attenuation device as claimed in claim 25, wherein the ring assembly is screwed to the closure piece.

35. The sound attenuation device as claimed in claim 20, wherein the ring assembly is formed and arranged overlapping the closure piece.

36. The sound attenuation device as claimed in claim 35, wherein the at least first ring is arranged together with the closure piece forming a set-back portion in an area of the opening.

37. The sound attenuation device as claimed in claim 20, wherein the at least first ring has a greater outer diameter than the second ring.

38. The sound attenuation device as claimed in claim 20, wherein the at least first ring is clampable to the wheel body in a groove of the wheel body, which is provided on a side of a wheel rim of a wheel which is oriented away from a running surface of the wheel.

39. The sound attenuation device as claimed in claim 20, wherein the closure piece is configured and arranged such that an overall imbalance of the wheel with the sound attenuation device is equal to or less than an overall imbalance limit value of the wheel.

40. A wheel for rail vehicles including the at least one sound attenuation device as claimed in claim 20.

41. The wheel as claimed in claim 40, wherein a first sound attenuation device is provided on a wheel outer side and a second sound attenuation device is provided on a wheel inner side.

42. A bogie for rail vehicles with the wheel as claimed in claim 40, wherein at least one shoe brake is provided.

43. A bogie for rail vehicles with the wheel as claimed in claim 41, wherein at least one shoe brake is provided.

44. The sound attenuation device as claimed in claim 20, wherein the vehicle wheels comprise wheels of rail vehicles.

45. A method for installation of a sound attenuation device for vehicle wheels comprising a ring assembly with at least one open first ring and an open second ring, a viscolelastic first layer or an open elastic ring arranged between the at least one open first ring and the open second ring, at least the first ring being clampable to a wheel body in a recess of a wheel body of a wheel of the vehicle, and comprising a closure piece connected to the ring assembly, the closure piece being arranged in an opening between a first end of the ring assembly and a second end of the ring assembly, and a first sound attenuation device being provided on a wheel outer side and a second sound attenuation device being provided on a wheel inner side, the method comprising: inserting the ring assembly under pre-tension into the recess of the wheel body; inserting the closure piece into the opening; and connecting the closure piece to the ring assembly.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The invention will be explained in greater detail below with the aid of exemplary embodiments, in which:

[0023] FIG. 1 shows a general layout of an exemplary first embodiment of an inventive sound attenuation device connected to a wheel with a ring assembly and a closure piece;

[0024] FIG. 2 shows a first part view of a side elevation of an exemplary second embodiment of an inventive sound attenuation device in a cross-sectional diagram, where a ring assembly is connected to a wheel;

[0025] FIG. 3 shows a second partial view of the side elevation of the exemplary second embodiment of an inventive sound attenuation device in a cross-sectional diagram, where a closure piece is visible.

[0026] FIG. 4 is a flowchart of the method in accordance with the invention.

DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS

[0027] FIG. 1 shows a general layout of an exemplary first embodiment of an inventive sound attenuation device connected to a wheel of a bogie of a rail vehicle, which has a shoe brake 1.

[0028] In accordance with the invention, it is also conceivable, however, for the bogie not to have a brake or to have another brake. If, for example, the bogie has a disk brake then the inventive sound attenuation device can be arranged inside or outside a friction ring of the disk brake on the wheel.

[0029] The sound attenuation device has a ring assembly 2 and a closure piece 3. The ring assembly 2 has an open first ring 4, an open second ring 5 and an open third ring 6, which are connected to each other via a viscoelastic first layer 7 and a viscoelastic second layer 8 using vulcanization.

[0030] The second ring 5, the third ring 6 and also the first layer 7 and the second layer 8 are not visible in FIG. 1.

[0031] The first ring 4 is inserted into a recess of a wheel body 10 of the wheel formed as a groove 9 under its own tension and is clamped in the groove 9 to the wheel body 10.

[0032] The wheel comprises the wheel body 10 as well as a running surface 11, which is in contact with a rail of a track (not shown in FIG. 1). The wheel body 10 has a wheel hub 12, a wheel web 13 and also a wheel rim 14 with a flange 15.

[0033] The groove 9 is formed running around in the wheel rim 14 on a side facing away from or opposite to the running surface 11, whereby the ring assembly 2 extends in the direction of the wheel hub 12 or in the direction of a center of the wheel. The first ring 4 is arranged facing towards an outer side of the wheel 16, the third ring 6 facing towards an inner side of the wheel 17 and the wheel web 13 visible in conjunction with an exemplary second inventive embodiment of an inventive sound attenuation device in FIG. 2 and FIG. 3. The second ring 5 is arranged between the first ring 4 and the third ring 6.

[0034] Sufficient free space for connecting the closure piece 3 to the ring assembly 2 is provided between the third ring 6 and the wheel web 13.

[0035] As mentioned, the first ring 4, the second ring 5 and the third ring 6 are formed as open rings and thereby make it possible for the first ring to be introduced into the groove 9. The ring assembly 2 thereby furthermore has an opening 20 between a first end 18 of the ring assembly 2 and a second end 19 of the ring assembly 2. This opening 20 is partly filled via the closure piece 3 in that installation state of the inventive sound attenuation device shown in FIG. 1.

[0036] The closure piece 3 is arranged in this installation state between the wheel web 13 and the first ring 4, where the first ring 4 overlaps with the closure piece 3 in the area of the first end 18. Thereby, the opening 20 is not filled up by the closure piece 3 in the area of the first ring 4. Instead, the first ring 4, together with the closure piece 3, forms a set-back portion in the area of the opening 20.

[0037] The closure piece 3 is formed from steel and has a cylindrical locating pin 21, which is formed in one piece with the closure piece 3. In that installation state shown in FIG. 1, the locating pin 21 is inserted with a press fit into a first hole 22 of the first ring 4, which is provided in the area of the first end 18 of the ring assembly 2.

[0038] In addition the closure piece 3 and the first ring 4 are screwed to one another via a first hexagonal head screw 24 and a second hexagonal head screw 25.

[0039] Provided in the area of the second end 19 between the closure piece 3 and the ring assembly 2 is a narrow gap along edges of the closure piece 3 and the ring assembly 2, which extends in the direction of a wheel axis 26 shown by way of example in FIG. 2.

[0040] In the area of the second end 19 of the ring assembly 2, the first ring 4 has a second hole 23, by which the closure piece 3 with a suitable geometrical embodiment can also be connected to the ring assembly 2 in an orientation rotated by 180° with respect to the installation state shown in FIG. 1, where the locating pin 21 is to be inserted into the second hole 23. If in this 180°—rotated orientation, the closure piece 3 is to be screwed to the ring assembly 2, then additional holes for screws must be made in the area of the second end of the ring assembly 2.

[0041] In accordance with the invention, however, it is also conceivable to dispense with the second hole 23 and to form the first ring 4 in the area of the second end 19 of the ring assembly 2 flush with the second ring 5 and the third ring 6.

[0042] In accordance with the invention, it is further conceivable for it not to be the closure piece 3 but the first ring 4 that has the locating pin 21, for example, and for it not to be the first ring 4 but the closure piece 3 that has the first hole 22.

[0043] Over and above this, it is also conceivable, for example, for more than one locating pin 21 of the closure piece 3 or of the first ring 4 to be inserted into a corresponding number of holes of the first ring 4 or of the closure piece 3.

[0044] It is further possible to form the locating pin 21 or another locating part (e.g., a cuboid-shaped locating part) separately and to connect it to the closure piece 3 or the ring assembly 4 (e.g., to weld it, to clamp it etc.).

[0045] The closure piece 3 is formed cuboid in shape. In accordance with the invention, however, it is also conceivable for the closure piece 3 to have a ring sector-shaped or a trapezoidal bottom and top surface.

[0046] With a ring sector-shaped or a trapezoidal embodiment of the bottom and top surface, a loss of flexibility in the orientation of the closure piece 3 in the opening 20 and during its connection to the ring assembly 2 is to be taken into consideration.

[0047] Because of its arrangement in the opening 20, its shape, its dimensions adapted to the opening 20 and also its mass, the closure piece 3 contributes to the extent of 12 m.Math.g to an overall imbalance of the wheel and of the sound attenuation device to the extent of 27 m.Math.g. This overall imbalance is thus less than the overall imbalance limit value of the wheel of 30 m.Math.g.

[0048] For installation of the inventive sound attenuation device, in a first installation step the first ring 4 is inserted under pre-tension into the groove 9 of the wheel body 10, in a second installation step the closure piece 3 is inserted into the opening 20 and into the free space between the wheel body 10 and the ring assembly 2, and in a third installation step the closure piece 3 is connected via insertion of the locating pin 21 into the first hole 22 and viascrewing in a form fit and or force fit manner to the ring assembly 2.

[0049] In accordance with the invention, it is also conceivable, before insertion of the first ring 4 into the groove 9, to introduce a commercially available installation paste into the groove 9.

[0050] It is furthermore conceivable to glue the closure piece 3 to the ring assembly 2.

[0051] Shown in FIG. 2 is a first partial view of a side elevation of an exemplary second embodiment of an inventive sound attenuation device in cross section, in which a ring assembly 2 is connected to a wheel of a bogie of a rail vehicle.

[0052] The ring assembly 2 has an open first ring 4, an open second ring 5 and an open third ring 6, which are connected to one another via a viscoelastic first layer 7 as well as a viscoelastic second layer 8 via vulcanization.

[0053] The first layer 7 in this case is arranged between the first ring 4 and the second ring 5 and the second layer 8 between the second ring 5 and the third ring 6. In accordance with the invention however it is also conceivable, instead of the first layer 7 and the second layer 8, for an open first elastic ring to be provided between the first ring 4 and the second ring 5 as well as an open second elastic ring between the second ring 5 and the third ring 6 and to connect (e.g., to glue) the first elastic ring and the second elastic ring to the ring assembly 2.

[0054] The first layer 7 and the second layer 8 are formed in an elastomer material and each have a thickness of around 2 mm.

[0055] The first ring 4, the second ring 5 and the third ring 6 each have a thickness of around 5 mm and are formed in steel. In accordance with the invention, however, the use of other materials for the first ring 4, the second ring 5 and the third ring 6 is also possible, such as for example stainless steel, copper etc.

[0056] The first ring 4 has a greater outer diameter than the second ring 5 and the third ring 6. A corresponding overlap of the first ring 4 is inserted under pre-tensioning of the first ring 4 into a recess of a wheel body 10 of the wheel formed as a groove 9 and clamped in the groove 9 to the wheel body 10.

[0057] The wheel comprises the wheel body 10 and also a running surface 11, which is in contact with a rail of a track (not shown in FIG. 2). The wheel body 10 has a wheel hub 12, a wheel web 13 and a wheel rim 14 with a wheel flange 15.

[0058] The groove 9 is formed extending around in the wheel rim 14 on a side facing (oriented) away from the running surface 11, whereby the ring assembly 2 extends in the direction of the wheel hub 12 or in the direction of a center of the wheel (wheel axle 26).

[0059] The first ring 4 is arranged facing (oriented) towards a wheel outer side 16, the third ring 6 is arranged facing towards a wheel inner side 17 and the wheel web 13. The second ring 5 is arranged between the first ring 4 and the third ring 6.

[0060] Sufficient free space is provided between the third ring 6 and the wheel web 13 for connecting a closure piece 3 visible in FIG. 3 to the ring assembly 2.

[0061] The sound attenuation device is provided on the outer side 16 of the wheel. In accordance with the invention, however, it is also conceivable to connect the sound attenuation device to the wheel on the inner side 17 of the wheel.

[0062] Furthermore, it is conceivable to arrange a first sound attenuation device on the outer side 16 of the wheel and a second sound attenuation device on the inner side 17 of the wheel, where the second sound attenuation device can be clamped to the wheel body 10 in a second groove on a side lying opposite a first groove (the groove 9) with regard to the wheel web 13.

[0063] Shown in cross section in FIG. 3 is a second partila view of a side elevation of that exemplary second embodiment of an inventive sound attenuation device, which is also shown in FIG. 2.

[0064] The sound attenuation device has a ring assembly 2 and a cuboid-shaped closure piece 3. Only the first ring 4 of the ring assembly 4, which, as in FIG. 2, has an open first ring 4, an open second ring 5 and an open third ring as well as a viscoelastic first layer and a viscoelastic second layer 8 is visible in FIG. 3.

[0065] The sound attenuation device is connected to a wheel body 10 of a wheel of a bogie or a rail vehicle. The wheel comprises the wheel body 10 and also a running surface 11. The wheel body 10 has a wheel hub 12, a wheel web 13 and a wheel rim 14 with a flange 15.

[0066] The first ring, as is also described in conjunction with FIG. 1 and FIG. 2, is inserted into a groove 9, which is provided in the wheel rim 14 lying opposite the running surface 11.

[0067] The ring assembly 2 has an opening 20, which is visible in conjunction with an exemplary first embodiment of an inventive sound attenuation device in FIG. 1. This opening 20 is partly filled via the closure piece 3. The closure piece 3 is arranged in that installation state shown in FIG. 3 between the wheel web 13 and the first ring 4, where the first ring 4 overlaps the closure piece 3 in the area of a first end 18 of the ring assembly 2 visible in FIG. 1 in conjunction with the exemplary first embodiment of an inventive sound attenuation device.

[0068] The closure piece 3 is formed from steel, where other materials are conceivable however, such as stainless steel, and/or copper.

[0069] The closure piece 3 has a locating pin 21. An overall thickness of the closure piece 3 with the locating pin 21 amounts to around 20 mm.

[0070] In order to be able to insert the closure piece 3 into an area between the wheel web 13 and the first ring 4, a distance between the wheel web 13 and the first ring 4 amounts to around 30 mm.

[0071] In the installation state shown in FIG. 3, the locating pin 21 is inserted with a press fit into a first hole 22 of the first ring 4, which is provided in the area of the first end 18 of the ring assembly 2.

[0072] In addition, the closure piece 3 and the first ring 4 are screwed to one another in the area of the first end 18 of the ring assembly 2 by means of a first hexagonal head screw 24 and a first nut 27 as well as a second hexagonal head screw 25 and a second nut 28. The closure piece 3 is thus connected by a form fit and a force fit to the ring assembly 2.

[0073] The first hexagonal head screw 24 and the second hexagonal head screw 25 are shown as screws that pass all the way through. In accordance with the invention, however, an arrangement of blind-hole screws between the ring assembly 2 and the closure piece 3 is also conceivable, where the first nut 27 and the second nut 28 can be omitted.

[0074] As described in conjunction with FIG. 1, the closure piece 3 is configured and arranged such that an overall imbalance of the wheel with the inventive sound attenuation device is less than an overall imbalance limit value of the wheel.

[0075] FIG. 4 is a flowchart of the method for installation of a sound attenuation device for vehicle wheels comprising a ring assembly 2 with at least one open first ring 4 and an open second ring 5, a viscolelastic first layer 7 or an open elastic ring arranged between the at least one open first ring 4 and the open second ring 5, at least the first ring 4 being clampable to a wheel body 10 in a recess of a wheel body 10 of a wheel of the vehicle, and comprising a closure piece 3 connected to the ring assembly 2, where the closure piece 3 is arranged in an opening 20 between a first end 18 of the ring assembly 2 and a second end 19 of the ring assembly 2, and where a first sound attenuation device is provided on a wheel outer side 16 and a second sound attenuation device is provided on a wheel inner side 17.

[0076] The method comprises inserting the ring assembly 2 under pre tension into the recess of the wheel body 10, as indicated in step 410. Next, the closure piece 3 is inserted into the opening 20, as indicated in step 420. Next, the closure piece 3 is connected to the ring assembly 2, as indicated in step 430.

[0077] Thus, while there have been shown, described and pointed out fundamental novel features of the invention as applied to a preferred embodiment thereof, it will be understood that various omissions and substitutions and changes in the form and details of the methods described and the devices illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. Moreover, it should be recognized that structures and/or elements and/or method steps shown and/or described in connection with any disclosed form or embodiment of the invention may be incorporated in any other disclosed or described or suggested form or embodiment as a general matter of design choice. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.