Current source inverter and method of operating a current source inverter
11728746 · 2023-08-15
Assignee
Inventors
- Gerald Deboy (Klagenfurt, AT)
- Johann Kolar (Zurich, CH)
- Matthias Joachim Kasper (Villach, AT)
- Dominik Bortis (Zurich, CH)
- Mattia Guacci (Zurich, CH)
Cpc classification
H02M7/48
ELECTRICITY
H02M3/158
ELECTRICITY
H02M1/4291
ELECTRICITY
H02M1/32
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
Disclosed is a current source inverter that includes a combination of normally-on and normally-off switches configured to provide free-wheeling paths for current in case of loss of control signals or gate drive power.
Claims
1. A current source inverter, comprising: a combination of normally-on and normally-off switches configured to provide free-wheeling paths for current in case of loss of control signals or gate drive power; a current source; an inverter connected to the current source and comprising the combination of normally-on and normally-off switches; and a controller for both the current source and the inverter, wherein the controller is configured to regulate a source current generated by the current source and received by the inverter based on a motor control signal, such that the source current equals a desired maximum output current at a respective output of the inverter, wherein the current source comprises an inductor connected between an input node and an intermediate node of the current source inverter, and a freewheeling element, wherein the freewheeling element in the current source and the normally-on switches in the inverter form a freewheeling current path that allows current through the inductor to continue to flow when a failure occurs, wherein the current source further comprises an electronic switch connected between the input node of the current source inverter and the inductor in the current source, wherein the freewheeling element in the current source is connected between another intermediate node of the current source inverter and a node located between the electronic switch and the inductor, wherein the inverter is connected between the intermediate nodes of the current source inverter, wherein the controller is configured to repeatedly switch on the electronic switch in the current source to connect the inductor in the current source to a voltage source, and wherein in time periods in which the electronic switch is switched off, the freewheeling element takes over the source current through the inductor.
2. The current source inverter of claim 1, wherein the inverter comprises at least two half bridges each comprising a high-side switch and a low-side switch, and wherein each high-side switch and each low-side switch of at least one of the at least two half bridges is a normally-on switch.
3. The current source inverter of claim 2, wherein each normally-on switch is a normally-on GaN HEMT.
4. The current source inverter of claim 2, wherein each high-side switch and each low-side switch of exactly one of the at least two half bridges is a normally-on switch, and wherein each high-side switch and each low-side switch of a remainder of the at least two half bridges is a normally-off switch.
5. The current source inverter of claim 4, wherein each normally-off switch is a normally-off GaN HEMT.
6. The current source inverter of claim 2, wherein each normally-on switch and each normally-off switch is a bidirectionally blocking switch.
7. The current source inverter of claim 2, further comprising a capacitive output filter.
8. The current source inverter of claim 1, wherein the current source further comprises a diode clamping network.
9. The current source inverter of claim 8, wherein the diode clamping network comprises: a first diode connected in parallel with a series circuit including the inductor and the electronic switch, and a second diode connected in parallel with the inverter.
10. The current source inverter of claim 1, wherein the current source further comprises a normally-on bidirectional switch connected in parallel with the inductor.
11. The current source inverter of claim 1, wherein the inverter comprises at least two half bridges each comprising a high-side switch and a low-side switch, wherein the at least two half bridges are configured to output respective currents that are phase shifted relative to one another over a 360° period, the 360° period being subdivided into a plurality of equal sectors, wherein in each of the plurality of equal sectors, the controller is configured to operate the high-side switch or the low-side switch in two of the at least two half-bridges in a pulse width modulation (PWM) fashion while the other one of the high-side switch or the low-side switch in the two half-bridges is switched off.
12. The current source inverter of claim 1, wherein the freewheeling element in the current source is an n-type enhancement MOSFET.
13. A method, comprising: generating at least one output current by a current source inverter, wherein the current source inverter comprises a current source, an inverter connected to the current source, and a controller for both the current source and the inverter, wherein the inverter comprises at least two half bridges each comprising a high-side switch and a low-side switch, wherein each of the high-side switch and the low-side switch of at least one of the at least two half bridges is a normally-on switch, wherein the current source comprises an inductor connected between an input node and an intermediate node of the current source inverter, and a freewheeling element, wherein the current source further comprises an electronic switch connected between the input node of the current source inverter and the inductor in the current source, wherein the freewheeling element in the current source is connected between another intermediate node of the current source inverter and a node located between the electronic switch and the inductor, wherein the inverter is connected between the intermediate nodes of the current source inverter; controlling the current source based on a motor control signal received by the controller; generating, by the current source, a source current received by the inverter dependent on the motor control signal in such a way that the source current equals a desired maximum output current at a respective output of the inverter; repeatedly switching on the electronic switch in the current source to connect the inductor in the current source to a voltage source; and when a failure occurs, forming a freewheeling current path that includes the freewheeling element in the current source and the normally-on switches in the inverter, wherein the freewheeling current path allows current through the inductor to continue to flow, wherein in time periods in which the electronic switch is switched off, the freewheeling element takes over the source current through the inductor.
14. The method of claim 13, further comprising: outputting, by the at least two half bridges, respective currents that are phase shifted relative to one another over a 360° period, the 360° period being subdivided into a plurality of equal sectors; and in each of the plurality of equal sectors, operating the high-side switch or the low-side switch in two of the at least two half-bridges in a pulse width modulation (PWM) fashion while the other one of the high-side switch or the low-side switch in the two half-bridges is switched off.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Examples are explained below with reference to the drawings. The drawings serve to illustrate certain principles, so that only aspects necessary for understanding these principles are illustrated. The drawings are not to scale. In the drawings the same reference characters denote like features.
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DETAILED DESCRIPTION
(9) In the following detailed description, reference is made to the accompanying drawings. The drawings form a part of the description and for the purpose of illustration show examples of how the invention may be used and implemented. It is to be understood that the features of the various embodiments described herein may be combined with each other, unless specifically noted otherwise.
(10) One aspect of the invention is shown in
(11) More specifically,
(12) The current source 2 is connected to an input 11, 12 and is configured to receive power from a power source 6 via the input 11, 12. According to one example, the power source is a DC voltage source that is configured to provide a DC voltage V.sub.dc as an input voltage of the current source 2. The current source 2 is configured to provide a source current i.sub.dc to intermediate nodes p, n of the power converter. The inverter 3 is connected to the intermediate nodes p, n and is configured to provide output voltages v.sub.a, v.sub.b, v.sub.c and output currents i.sub.a, i.sub.b, i.sub.c at respective outputs 5a, 5b, 5c of the inverter 3 based on the source current received from the current source 2. The output 5a, 5b, 5c is configured to have a motor M (illustrated in dashed lines) connected thereto.
(13) Basically, the inverter 3 includes at least two half bridges, wherein the number of half bridges is dependent on the type of motor that is to be driven. In the example shown in
(14) Each of these half bridges 3a, 3b, 3c is connected between the intermediate nodes p, n and includes a respective tap a, b, c (which may also be referred to as Outputs of the half-bridges). Each tap a, b, c is connected to a respective one of the outputs 5a, 5b, 5c, More specifically, the tap a of a first half bridge 3a is connected to a first output node 5a, the tap b of a second half bridge 3b is connected to a second output node 5b, and the tap c of a third half bridge 3c is connected to a third output node 3c. Further, each of the half bridges 3a, 3b, 3c includes a high-side switch 31a, 31b, 31c and a low-side switch 32a, 32b, 32c. The high-side switch 31a, 31b, 31c and the low-side switch 32a, 32b, 32c of each half bridge 3a, 3b, 3c are connected in series between the intermediate nodes p, n. The tap a, b, c of each half bridge 3a, 3b, 3c is formed by a circuit node at which the respective high-side switch 31a, 31b, 31c and the respective low-side switch 32a, 32b, 32c are connected.
(15) The high-side switches 31a, 31b, 31c and the low-side switches 32a, 32b. 32c of the half bridges 3a, 3b, 3c may be driven dependent on respective control signals S31a, S31b, S31c, S32a, S32b, S32c provided by a controller 7. Generating these control signals by the controller 7 is explained in further detail below. The control signals S31a, S31b, S31c, S32a, S32b, S32c provided by the controller may be suitable to drive the high-side switches. Alternatively, drivers (not illustrated in
(16) In the following, when no differentiation between the half bridges 3a, 3b, 3c is required reference number 3 denotes an arbitrary one or the plurality of the half bridges 3a, 3b, 3c. Equivalently, reference number 31 denotes an arbitrary one or the plurality of the high-side switches 31a, 31b, 31c, reference number 32 denotes an arbitrary one or the plurality of the low-side switches 32a, 32b, 32c, reference sign S31 denotes an arbitrary one or the plurality of the control signals S31a, S31b, S31c of the high-side switches 31a, 31b, 31c, and reference sign S32 denotes an arbitrary one or the plurality of the control signals S32a, S32b, S32c of the low-side switches 32a, 32b, 32c.
(17) According to one example, the high-side switch 31 and the low-side switch 32 of at least one of the half bridges 3 are implemented as normally-on switches. A “normally-on switch” is an electronic switch that is in on-state (an electrically conducting state) when a drive signal received at a drive input is zero. “A drive signal” includes at least one of a drive voltage and a drive current. A drive signal of zero may occur intentionally when it is desired to switch on the respective switch by the controller 7. A drive signal of zero, however, may also occur when a power supply of the controller 7 or the optional drivers (not shown) fails, or when a signal path between the controller 7 and a respective one of the switches 31, 32 is interrupted.
(18) Implementing the high-side switch 31 and the low-side switch 32 of at least one of the half bridges 3 as normally-on switches provides a current path in the inverter 3 for the source current i.sub.dc provided by the current source 2 when a failure occurs. If, for example, the switches 31a, 32a of the first half bridge 3a are implemented as normally-on switches the current i.sub.dc provided by the current source 2 can flow via the switches 31a, 32a of the first half bridge 3a in the inverter 3 back to the current source 2. Referring to
(19) According to one example, the normally-on switches are bidirectionally blocking GaN HEMTs (High Electron Mobility Transistors). A bidirectionally blocking GaN HEMT may include a series circuit of two unidirectionally blocking GaN HEMTs, wherein the two series connected HEMTs are driven by the same drive signal so that both HEMTs switch on or switch off at the same time. Bidirectionally blocking GaN HEMTs are commonly known, so that no further explanations are required in this regard.
(20) In contrast to classic B6 bridges using IGBTs, the topology according to
(21) Implementing the switches 31, 32 of at least one of the half-bridges 3 as normally-on switches provides one free-wheeling path for the current i.sub.dc provided by the current source 2 without short circuiting an output filter (that is explained herein further below) nor input 11, 12. Using normally-on switches, in particular in combination with normally-off switches, features a high degree of fail-safe operation and will not lead to destruction of switches in case of e.g. loss of gate drive power or loss of control signals S31, S32.
(22) A combination of normally-on and normally-off switches may be used in a currents source inverter that is used in a motor drive. This, however, is only an example. A current source inverter of this type may be used in other cases as well.
(23) Just for the purpose of illustration, the inverter 3 shown in
(24) Referring to
(25) One advantage of a current source topology in comparison to the well-known voltage source converter is that the motor M is fed by a continuous voltage with currents i.sub.a, i.sub.b, i.sub.c being controlled and re-directed to the three windings of the motor M. The current waveforms, ideally sinusoidal with varying frequency, can be pre-shaped by the current source 2 in such a way that the resulting waveform represents a rectified three-phase sinusoidal signal. This type of modulation scheme is disclosed in Swiss patent application no. 00127/19 (applicant: ETH Zurich, applicant's reference no. P4688 CH). This modulation scheme allows to refrain from PWM switching at intervals of the most positive and most negative phase currents and hence increases efficiency while lowering control complexity simultaneously. This is explained in the following.
(26) Referring to the above, the inverter 3 is configured to generate alternating output currents i.sub.a, i.sub.b, i.sub.c based on the source current i.sub.dc. More specifically, the inverter 3 is configured to generate three sinusoidal output currents i.sub.a, i.sub.b, i.sub.c each having a predefined frequency and amplitude, wherein a phase shift between these output currents i.sub.a, i.sub.b, i.sub.c is essentially 120°.
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(28) For explanation purposes the current i.sub.c at the first output node 5a is referred to as first output current, the current i.sub.b at the second output node Sb is referred to as second output current, and the current i.sub.c at the third output node 5c is referred to as third output current. Each of these currents i.sub.a, i.sub.b, i.sub.c can have one of two different current directions, a first direction and an opposite second direction. For the purpose of explanation, it is assumed that the first direction equals the direction illustrated by the arrows in
(29) Referring to
|i.sub.a+i.sub.b|=|i.sub.c| (1).
(30) In the following, in each of the sectors S1-S6, the output current the absolute value of which is given by the absolute value of the sum of the two other output currents is referred to as maximum output current. Equivalently, the one of the outputs that receives the maximum output current is referred to as maximum current output. In the fourth sector S4, for example, the second output current i.sub.b is the maximum output current and the second output 5b is the maximum current output; in the fifth sector S5, for example, the negative first output current i.sub.a is the maximum output current and the first output 5a is the maximum current output.
(31) According to one example, the current source 2 is configured to generate the source current i.sub.dc such that the source current in each of the six different sectors S1-S6 equals the absolute value of the respective maximum output current.
(32) Referring to
(33) Referring to
(34) In the current source 2 according to
(35) Referring to the above, the controller 7 is configured to regulate the source current i.sub.dc (which equals the current through the inductor 22) in such a way that the source current i.sub.dc is in accordance with a current as defined by the motor control signal. For controlling the source current i.sub.dc the controller 7 receives a source current signal S1 that represents the source current i.sub.dc. This current signal S.sub.idc may be provided by a current sensor (not shown) that is configured to sense the source current i.sub.dc and provide the current signal S.sub.idc such that it represents the source current i.sub.dc. According to one example, the current signal S.sub.idc is proportional to the source current i.sub.dc. A current sensor of this type is commonly known, so that no further explanation is required in this regard.
(36) The current signal S.sub.idc represents the actual value of the source current i.sub.dc and the motor control signal represents a desired value of the source current i.sub.dc. Based on these signals, the controller 7 using control signal S21 operates the electronic switch 21 in a PWM fashion such that the source current i.sub.dc is essentially in accordance with the current defined by the motor control signal. Operating the electronic switch 21 in the PWM fashion includes switching on the electronic switch 21 for an on-period and switching off the electronic switch for an off-period in each of a plurality of successive drive cycles. These drive cycles may have the same duration (so that the electronic switch 21 is switched on at a fixed frequency). However, a duty cycle of the PWM operation of the electronic switch 21 is varied by the controller 7 in order to regulate the source current i.sub.dc. The freewheeling element 23, using control signal S23, is operated in a complementary fashion so that each time the electronic switch 21 is in an on-state the freewheeling element 23 is in an off-state, and vice versa. Operating a buck converter of the type shown in
(37) The inverter 3 is configured to generate the output currents i.sub.a, i.sub.b, i.sub.c based on the source current i.sub.dc provided by the current source 2. This is explained in the following with reference to
(38)
(39) In the example illustrated in
(40) Referring to
(41) Alternatively, the current can be modulated in classic PWM mode which is commonly known. This may include that the current source 2 provides a source current i.sub.dc which is essentially constant over one period of the output currents i.sub.a, i.sub.b, i.sub.c and has an absolute value that equals a maximum of the absolute value of the maximum output current in each of the six sectors S1-S6. That is, the source current may have a constant current level equal to the maxima of the source current irk illustrated in
(42) In the first sector, for example, the second output current i.sub.b is the maximum output current and is negative. In order to generate this second output current i.sub.b from a constant source current i.sub.dc alternatingly, in the first half-bridge 3a, the low-side switch 32a is switched (output current mode) on and both the high-side switch 31a and the low-side switch 32a are switched on (bypass mode). When the low-side switch 32a is switched on the current from the tap “a” to the first output 5a essentially equals the source current irk, and when both the high-side switch 31a and the low-side switch 32a are switched on the first half-bridge 3a is in a bypass mode so that the current from the first tap “a” to the first output 5a is essentially zero. By suitably adjusting a ratio between the time period in which the first half-bridge 3a is in the output current mode and the time period in which the first half-bridge 3a is in the bypass mode the average output current from the first tap “a” to the first output 5a can be adjusted such that the second output current i.sub.b has the desired current waveform.
(43) Another advantage of the converter structure shown in
(44) Referring to
(45) In case of recuperation of energy, the current would flow in reverse direction through the inductor 22. In this case currents would free-wheel through bridge leg a and the body diode of the electronic switch 21 and the voltage source 6.
(46) In both cases providing one of the half-bridges 3 (one bridge leg) with normally-on switches and the other two legs with normally-off switches creates a free-wheeling path both in power delivery operation as well as in power recuperation operation without short-circuiting filter capacitors of the output filter 4.
(47)
(48)
(49) According to one example, the switches of at least one of the half-bridges 2d, 2e, 2f of the current source 3 are implemented as normally-on switches. According to one example, the switches of one of the half-bridges 2d, 2e, 2f of the current source 2 are normally-on switches and the switches of the other two of the half-bridges 2d, 2e, 2f are normally-off switches. in each case, the one of the half-bridges 2d, 2e, 2f of the current source 2 that includes the normally-on switches and the one of the half-bridges 3a, 3b, 3c of the inverter 3 that includes the normally-on switches provide a freewheeling path for the source current idc when a failure occurs.
(50) The configuration shown in
(51)
(52) According to another example illustrated in
(53) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.