Writing tool provided with refill
11654711 · 2023-05-23
Assignee
Inventors
- Takayuki Ikai (Shinagawa-ku, JP)
- Seiichi Maruyama (Shinagawa-ku, JP)
- Kiyoshi Iwamoto (Shinagawa-ku, JP)
Cpc classification
B43K1/086
PERFORMING OPERATIONS; TRANSPORTING
B43K24/163
PERFORMING OPERATIONS; TRANSPORTING
B43K24/12
PERFORMING OPERATIONS; TRANSPORTING
International classification
B43K24/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A writing tool includes a refill having an ink reservoir tube formed to be a straight cylinder whose wall thickness is less than 0.56 mm; and a writing tip or a relay member holding the writing tip attached to a first end of the ink reservoir tube, wherein the refill is detachably attached to a barrel, wherein in the refill, amounting strength between the writing tip or the relay member holding the writing tip and the ink reservoir tube is set higher than a mounting strength between the barrel and a connecting portion of the ink reservoir tube. There is provided a writing tool that can prevent the occurrence of a problem such as leakage of ink at a time of replacement of refills and perform replacement of refills smoothly.
Claims
1. A writing tool, comprising: a refill, comprising: an ink reservoir tube having a straight cylinder shape whose wall thickness is less than 0.56 mm; a first connection portion at which a writing tip or a relay member holding the writing tip attached to a first end of the ink reservoir tube; a barrel; a second connecting portion at which the refill is detachably attached to the barrel; a cylinder formed in the writing tip or the relay member and the cylinder to which a front end portion of the ink reservoir tube is inserted; a garter spring housed in a bottom portion of the cylinder and pressure-fitted to the tip portion of the ink reservoir tube; and a pressing ring housed in the cylinder to position the garter spring at the bottom portion of the cylinder, wherein the ink reservoir tube is joined to the writing tip or the relay member by the garter spring, and a mounting strength of the refill between the writing tip or the relay member holding the writing tip and the ink reservoir tube is set higher than a mounting strength between the barrel and the second connecting portion of the ink reservoir tube.
Description
BRIEF DESCRIPTION OF THE DRAWING
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(17) On a writing tool provided with refills according to the present invention, an embodiment shown in drawings of an example of a composite writing tool mounted with a plurality of refills, three refills in this case, in a barrel will be described.
(18) In each of the following drawings, equivalent parts or parts that have equivalent functions are numbered with the same corresponding signs, and a detailed description thereof is omitted.
(19) In a composite writing tool shown in
(20) The front barrel 21 has a tip end opening 23 by conically reducing the diameter, and one of the writing tips (ballpoint pen tips) 2 is selectively delivered from the tip end opening 23.
(21) At a rear end of the rear barrel 22, a plurality of guiding slits 24, three slits, in this case, is formed. On each of the guiding slits 24, a refill advancing operating member 25a, protruding from the outer circumferential surface of the rear barrel 22, formed on a slider 25 is slidably disposed along the axial direction.
(22) In the rear barrel 22 in which the guiding slits are formed, an inner cylinder 27 is housed locating inside the guiding slit 24, and in the inner cylinder 27, a locking face 27a is formed to lock the slider 25 in an advanced state.
(23) A rear end of the inner cylinder 27 is formed to a small-diameter shape and slightly protrudes from a rear end of the rear barrel 22. A cap 29 to which a clip 28 is attached is fixedly mounted to cover the protruding portion of the inner cylinder 27.
(24) A mounting portion 29a for mounting the clip 28 is integrally formed to the cap 29, and the clip 28 is rotatably fixed to the cap 29 with a shaft 30 penetrating the mounting portion 29a. A coil spring 31 is mounted between the cap 29 and the clip 28. A ball portion 28a formed at a distal end of the clip 28 is lightly pressed to the side of the rear barrel 22 by the biasing force of the coil spring 31.
(25) A refill mounting member 25b formed at the front end of the slider 25 is press-fitted into a rear-opening of the ink reservoir tube forming a refill. A return spring is arranged to surround each of the ink reservoir tubes and the sliders 25, and each of the ink reservoir tubes 1 and the sliders 25 is arranged in a state of being biased rearward in the barrel by the biasing force of the spring 32.
(26) In a state of the above arrangement, when the refill advancing operating member 25a of any one of the sliders 25, a first slider, is moved forward, the refill advancing operating member 25a of the slider 25 falls into the axial direction of the barrel while advancing along a groove formed on the inner portion 27. Accordingly, a rear locking portion 25c of the slider 25 is locked with a locking face 27a formed on the inner cylinder 27. Then, the refill held by the slider 25 bends slightly due to its flexibility of the refill, and the ballpoint pen tip 2 is maintained in a coming-out state from the front end opening 23.
(27) In this state, when a second slider 25 is moved forward, a lock-releasing cam 25d formed on the second slider abuts on the rear locking portion 25c of the first slider that is already locked in an advanced state and pushes out the rear locking portion 25c of the first slider 25; whereby the locking state of the first slider is released.
(28) As a result, the first slider 25 retracts backward by the action of the return spring 32, and a rear locking portion 25c of the second slider 25 is locked with a locking face 27a formed on the inner cylinder 27; whereby the exchange of ballpoint pen tip 2 coming-out from the front end opening 23 is completed.
(29) An ink reservoir tube forming a refill for the composite writing tools is favorably made of a resin material, such as polypropylene.
(30) The ink reservoir tube is formed to be straight along an axial direction as shown in
(31) A relay member 3 to which a ballpoint pen tip 2 is mounted in advance is attached to one end (front end) of the ink reservoir tube 1 shown in
(32) Another configuration is also applicable that the connecting portion 1b is formed as a separate part from the ink reservoir tube 1 and is attacked to the rear end of the ink reservoir tube 1.
(33) For this kind of composite writing tool, when a refill is replaced, the refill is detached by pulling the ink reservoir tube 1 that is fixed to the refill mounting portion 25b of the slider 25 in a state where the front barrel 21 is detached from the rear barrel 22. In this case, a user often pulls the ink reservoir tube 1 to detach from the slider 25 in the barrel by grasping the ballpoint pen tip at the tip end of the refill.
(34) Therefore, the connecting strength between a writing tip 2 or a relay member 3 holding a writing tip 2 and an ink reservoir tube is desirably set higher than the connecting strength between a slider in the barrel and the ink reservoir tube.
(35) With this structure, a problem of unexpected scattering of ink due to detaching of connection between the writing tip 2 or the relay member 3 holding the writing tip 2 can be avoided; the ink reservoir tube 1 is surely detached from the slider 25 in the barrel when a refill is replaced.
(36) The construction of main parts particularly of the ink reservoir tube 1 of a ballpoint pen refill which is invented to achieve the effects described above will be described.
(37) According to the ballpoint pen refill of the first embodiment, as shown in the above example, since a connecting portion 1a and 1b are thickened toward the inner circumferential, the sufficient mechanical strength of a connecting portion for a relay member 3 or a writing tip 2 can be secured. The thickness of the ink reservoir tube other than the connecting portions can be relatively thinner; this makes it possible to secure a necessary amount of stored ink without expanding the outer diameter of the ink reservoir tube.
(38)
(39) The preferable dimensions of each portion and a preferable relation between each portion regarding the connection part 1b formed at an rear end of the ink reservoir tube of a ballpoint pen refill are constructed similarly, in ranges as shown below.
(40) D (Outer diameter of the ink reservoir tube): 2.5 mm to 3.6 mm, favorably 2.9 mm to 3.2 mm;
(41) t (Thickness of the ink reservoir tube): 0.25 mm or larger, favorably 0.3 mm to less than 0.56 mm;
(42) a (Thickness of connecting portion): 0.5 mm to 0.7 mm, favorably 0.55 mm to 0.65 mm;
(43) b (Length of connecting portion): 1.0 mm to 6.0 mm, favorably 2.5 mm to 4.5 mm;
(44) c (Contact length at the connecting portion): 1.0 mm to 6.0 mm, favorably 2.5 mm to 4.5 mm;
(45) a×b(D−a); 1 to 12, favorably 3 to 8; if the value is smaller than 1, a sufficient fitting force (mounting strength) 10 N may not be obtained and if the value is 12 or more, the writing tip may not be fitted well because the press-fitting force necessary to attach is too large.
(46) As for the outer diameter of the ink reservoir tube D, the larger the outer diameter is, the more stored ink is. The range, however, of the outer diameter D of the ink reservoir tube, which allows the use of the ink reservoir tube without the feeling of any difference from the conventional writing tools, is favorably 3.6 mm or less.
(47) As for the thickness t of the ink reservoir tube excluding the connecting portion 1a and 1b, the above-described range is preferable because, when the thickness t exceeds 0.56 mm, a sufficient ink amount is not available with the desired range of D of the outer diameter of the ink reservoir tube 1 and a problem of blurring occurs at high writing speed.
(48) The mounting strength of the connecting portion of the barrel and the ink reservoir tube, that is, the mounting strength B of a refill mounting portion 25b of the slider 25 and the connecting portion 1b of the ink reservoir tube 1 is set 1.96 N or more or is set more preferably 4.9 N or more.
(49) In contrast to this, the mounting strength of the connecting portion of the ink reservoir tube between the writing tip 2 or the relay member 3 holding a writing tip, that is, the mounting strength A between the writing tip 2 or the relay member 3 and the connecting portion 1b of the ink reservoir tube is set 9.8 N or more and is set to hold relation that A>B.
(50) When the mounting strength A between the writing tip 2 or the relay member 3 and the connecting portion 1b of the ink reservoir tube is less than 9.8 N, the writing tip 2 may detach from the ink reservoir tube 1 at exchanging of a refill or may spontaneously fall with the lapse of time.
(51) The mounting strength at the connecting portion is obtained by measuring the necessary force to extract the connecting portion using a commercially available push-pull gauge, such as Force Gauge manufactured by IMADA Co., Ltd.
(52) According to the writing tool above described with reference to
(53) For the refill according to the present invention, ink to be stored in the ink reservoir tube having the following characteristics can be used: for the aqueous ink whose solvent is water, the ink has a viscosity at 25° C. of 100 to 3000 mPa.Math.s measured at a shear speed of 3.8/s and of 20 to 200 mPa.Math.s measured at a shear speed of 383/s, and for the oil-based ink whose solvent is an organic solvent, the ink has a viscosity of 20000 mPa-s or less measured at a shear speed of 3.8/s and more favorably 3000 mPa.Math.s.
(54)
(55) The degree of press-fitting of the relay member 3 to the connecting portion having a thicker thickness at the front end of the ink reservoir tube 1 is set smaller compared to the writing tool described with reference to
(56) As shown by the enlarged cross-sectional view of
(57) An airflow passage 3b of a slightly larger gap communicating with the adhesive receiver 3a between the front end of the ink reservoir tube 1 and the relay member 3. The excess adhesive at the adhesive receiver 3a can be flown out through the airflow passage 3b.
(58) By using a silicone-based adhesive as the adhesive, sufficient mounting strength between the ink reservoir 1 and the relay member 3 can be obtained and the deterioration of ink can be suppressed, even if the adhesive mixes into the ink in the ink reservoir tube 1. The deterioration of ink can be suppressed, even if the adhesive mixes into the ink in the ink reservoir tube 1.
(59) The connecting portion 1b at the rear side of the ink reservoir tube 1, shown in
(60)
(61) A touching portion from the inside, inscribed portion, of the ballpoint pen tip 2 to the ink reservoir tube 1 has a thinner outer diameter compared to the front end portion and a metal tube 4 is attached along the outer circumference of the ink reservoir tube at the connecting portion of the ink reservoir tube and the ballpoint pen tip 2.
(62) As shown in
(63) Part of the rear end portion of the ballpoint pen tip 2 is crimped inward and the crimped portion 2a locks the rear end portion of the spring 6.
(64) A stepped portion 2b to reduce the outer diameter is formed in the inscribed portion of the ballpoint pen tip 2 to the ink reservoir tube 1 adjacent to the crimped portion 2a. Part of the resin material forming the connecting portion 1a at the front end of the ink reservoir tube 1 invades into the crimped portion 2a and the stepped portion 2b of the ballpoint pen tip 2 by heat melting; whereby this increases the mounting strength of the connecting portion of the ballpoint pen tip 2 and the ink reservoir tube 1. The metal tube 4 has functions of heat melting of the connecting portion 1a at the front end of the ink reservoir tube 1 by electromagnetic induction heating and of keeping the mounting strength of the connecting portion of the ballpoint pen tip 2 and the front end of the ink reservoir tube 1.
(65) An ink backflow preventing body (follower) 9 is provided in the ink reservoir tube of the refill shown in
(66) The ink backflow preventing body 9 preferably has the following features: the ink backflow preventing body 9 contains one or more types of poly-α-olefin that are a synthesized oil having a viscosity of 200 mPa.Math.s or more at 40° C., the total amount of the poly-α-olefin is 80 wt. % or more of the total composition, the viscosity ranges from 1000 mPa-s to 40,000 mPa.Math.s at 23° C., the shear-thinning index is 0.95 or more at a shear rate of 1 to 10 l/s, and no shear-thinning viscosity-imparting agent is contained.
(67) The poly-α-olefin stated here is a synthesized oil obtained by polymerization of α-olefin, and the typical α-olefin as a reaction starting material are 1-octene, 1-decene, 1-dodecene, and others. Mainly polymers of 1-decene are used in industries. Since the quality of α-olefin having less number of carbon atoms degrades when placed kept upward at a high temperature, the number of carbon atoms is preferably eight (8) or more, and more preferably, the α-olefin mainly contains 8 to 20 carbon atoms.
(68) Poly-α-olefin is given below: Barrel Process Oil P-380, Barrel Process Oil P-1500, Barrel Process Oil P-2200, Barrel Process Oil P-10000, and Barrel Process Oil P-37500 (those manufactured by MATSUMURA OIL Co., Ltd), and ExxonMobil SHF-403, SHF-1003, SuperSyn 2150, SuperSyn 2300, SuperSyn 21000 and SuperSyn 23000 (those manufactured by Exxon Mobil Corporation), and others.
(69) The ink backflow preventing body 9 has a filled length of 10 mm or more and the surface tension at 25° C. is preferably 32.0 mN/m or more.
(70) When the conditions are satisfied, extremely outstanding characteristics of ink-following ability are obtained and the visibility of the residual amount of ink is ensured while the ink is consumed. That is, the ink backflow preventing body 9 can follow the consumption of ink by writing without a decrease of the volume due to sticking to the wall surface while moving.
(71) In addition, since the ink can be reliably followed even if the ink consumption is large, stable ink discharging performance is ensured during writing.
(72) The refill of the third embodiment shown in
(73) The connecting portion 1b of the rear end of the ink reservoir tube 1 shown in
(74) Thus, in the case of the refill of the third embodiment shown in
(75)
(76) An ink backflow preventing ball 7 that functions as a backflow preventing mechanism is housed in the relay member 3 holding a ballpoint pen tip 2 in the refills shown in
(77) The backflow preventing ball 7 acts to prevent the ink in the ink reservoir tube 1 not to retract by keeping in close contact to the tapered face of the axial hole formed in the relay member 3 due to the inflow of air from the tip end of the ballpoint pen tip 2 when the ballpoint pen tip 2 is stored kept upward.
(78) In a refill shown in
(79) A locking recess 3c that fits the locking protrusion 1c is formed along the circumferential direction of the relay member 3 holding the ballpoint pen tip 2. A construction ensuring the mounting strength of the connecting portion is employed by combining the locking protrusion 1c and locking recess 3c; both are formed continuously along the circumferential surfaces.
(80) Meanwhile, in a refill shown in
(81) For the refills shown in
(82) In the refill shown in
(83) The connecting portion 1b at the rear end of the ink reservoir tube shown in
(84)
(85) The refill shown in
(86) In the connecting portion between the ink reservoir tube 1 and the rear portion of the relay member 3, a reduced-diameter portion 3e that has a diameter that is reduced compared to the outer diameter of the relay member is formed. Continuously from the reduced-diameter portion 3e, a cylindrical head part 3f having a slightly thicker diameter compared to the reduced-diameter portion 3e is formed toward the rear side, and a taper 3g is formed at the rear periphery by chamfering.
(87) With this structure, by pressing the thickened portion 1e with the taper 3g toward the axial hole of the thickened portion 1e that is formed at the front end of the ink reservoir tube 1, the head part 3f climbs over the thickened portion 1e of the ink reservoir tube 1 with expanding the taper 3g of the relay member 3. Then the thickened portion 1e becomes engaged in the reduced-diameter portion 3e of the relay member 3 and the relay member 3 is connected with the front end of the ink reservoir tube 1 as shown in
(88) The connecting portion 2b at the rear end of the ink reservoir tube shown in
(89)
(90) As for the three refills shown in
(91) Further, the inner diameters of the ink reservoir tubes used in the three refills shown in rigs. 9A through 9C are different; the inner diameter is in a relationship that d1>d2>d3, as shown in
(92) The outer diameter D1 of the three refills along the length direction at the central part of the ink reservoir tubes shown in
(93) The outer and inner diameters of the rear connecting portion of the respective ink reservoir tubes shown in
(94) To identify the three different refills shown in
(95) One method of identification is achieved by varying the depth of chromatic or achromatic coloring to the respective refill advancing operating members 25a. Another identification method is varying the roughness of the material of the refill advancing operating members. Still another identification method is changing the appearances of the respective refill advancing operating members 25a, and further, a combination of the above methods can be used to identify the refill advancing operating members.
(96)
(97) By the use of the annular locking portion 11 shown in the tenth embodiment, the ink reservoir tube 1 and the relay member 3 are connected by pressingly inserting the front end of the ink reservoir tube 1 made of a resin material such as polypropylene toward the tapered face 11a formed on the annular locking portion 11, so that the opening at the front end of the ink reservoir tube 1 is expanded by the tapered face 11a and thereby the connecting portion 3h is covered.
(98) As shown in
(99) In the tenth embodiment, annular locking portion 11, composed of the tapered face 11a and the falling section 11b, has two rows along the axial direction but may have three rows or more if necessary.
(100) The connecting portion 1b at the rear end of the ink reservoir tube 1, as shown in
(101) Therefore, as for the refills of the tenth embodiment, the mounting strength at the connecting portion between the ink reservoir tube 1 and the connecting member for the ballpoint pen tip 2 can be surely increased, and the occurrence of a problem such as leakage of ink can be prevented.
(102)
(103) Each protrusion has a gradually rising tapered face 12a and a falling section 11b continuing from the tapered face 12a. The height of each protrusion 13 is set taller toward the tip end of the ballpoint pen tip 2.
(104) Namely, the protrusions 12 are formed by dividing the annular locking portions 11 having tapered faces 11a and falling sections 11b shown in
(105) A plurality of protrusions 12 respectively provided with a tapered face 12a and a falling section 11b is disposed also in a locking portion shown in the eleventh embodiment, and the ink reservoir tube is relatively easily mounted to the connecting portion 3h by pushing the front end of the ink reservoir tube 1, made of a resin material, such as polypropylene, toward the tapered face 12a. In a state where the ink reservoir tube 1 is mounted on the connecting portion 3h, the action of falling section 12b can prevent detachment of the ink reservoir tube 1 from the connecting portion 3h similarly to the embodiments shown in
(106) Although not shown in
(107) As for the refills of the eleventh embodiment shown in
(108)
(109) Further, a reinforcing member 13 shaped into a ring is inserted along the outer periphery of the ink reservoir tube 1 connected with the ballpoint pen tip 2.
(110) The reinforcing member 13 is mounted from the tip end side of the ballpoint pen tip 2 as shown in
(111)
(112) A reinforcing member 14 having a C-letter shape of the cross-section in the direction perpendicular to the axis is fitted to a connecting portion along the outer circumference of the ink reservoir tube 1 connected to the ballpoint pen tip 2.
(113) The reinforcing member 14 is mounted from the tip end side of the ballpoint pen tip 2 such that the reinforcing member crimps the front end of the ink reservoir tube along the outer circumference of the ink reservoir tube 1. Since the reinforcing member 14 is formed to have a C-letter shape of the cross-section in the direction perpendicular to the axis and has a spring characteristic that reduces the diameter, the connection of the ink reservoir tube 1 with the ballpoint pen tip 2 is surely achieved.
(114) Although not shown in Pics. 13A, 13B, 13C, 14A, 14B, and 14C, the connecting portion at the rear end of the ink reservoir tube 1 is constructed similarly to the connecting portion of the refill 1b shown in
(115) As for the refills of the eleventh and twelfth embodiment shown in
(116)
(117) In the refill shown in the embodiment, a relay member 3 holding a writing tip 2 and a cylindrical body 3i, to which a front end of the ink reservoir tube 1 made of a resin material, such as polypropylene, is inserted are integrally formed. A garter spring (circular spring) 11 and a pressing ring 12 form a fitting means for the ink reservoir tube 1; the garter spring 11 is housed in the bottom of the cylindrical body and crimps the tip end of the ink reservoir tube 1, and the pressing ring is mounted in the cylindrical body 3i to position the garter spring in the bottom of the cylindrical body 3i.
(118) The garter spring is a coil spring that is connected at each end to create a circular shape. The diameter of one end of the coil spring is formed gradually reducing toward the tip end and the coil spring can be circularly connected by inserting the diameter-reduced end into the other end of the coil spring.
(119) In this embodiment, the inner diameter of the garter spring 11 is formed smaller than the outer diameter of the tip end of the ink reservoir tube 1. The garter spring 11 is housed in the bottom of the cylindrical body 3i formed in the relay member 3 and further and is placed in the bottom by the pressing ring 12 inserted in the cylindrical body 3i.
(120) By inserting the tip end of the ink reservoir tube 1 to the opening of the pressing ring 12, the garter spring 11 is expanded by the tip end of the ink reservoir tube 1 and the garter spring 11 can grasp the tip end of the ink reservoir tube 1 as shown in
(121) Further, since the garter spring 11 is held in the bottom of the cylindrical body 3i formed in the relay member 3 by the pressing ring 12, the ink reservoir tube 1 is kept being connected with the relay member 3 through the garter spring 11. Therefore, fitting action with high durability due to the garter spring 11 can be achieved.
(122) The connecting portion 1b at the rear end of the ink reservoir tube shown in
(123) As for the refills described above, the embodiments shown in
(124) Further, the embodiments shown in
(125) As cleared by the description above, with the writing tools provided with a refill according to the present invention, the action and effect described above can be achieved that the occurrence of a problem such as leakage of ink can be prevented at a time of replacement of refills and replacement of refills is smoothly performed.
(126) Though embodiments using a ballpoint pen refill are shown in the above description, the present invention is also applicable to writing tools having refills provided with writing tips other than a ballpoint pen tip and, the similar action and effect described above can be achieved.
LIST OF REFERENTIAL NUMERALS
(127) 1 ink reservoir tube 1a front connecting portion 1b rear connecting portion 1c locking protrusion 1d locking protrusion 1e thickened portion 2 writing tip (ballpoint pen tip) 2a crimped portion 2b stepped portion 3 relay member 3a adhesive receiver 3b airflow passage 3c locking recess 3d locking recess 3e reduced-diameter portion 3f head part 3g taper 3h 3i cylindrical body 4 metal tube 5 writing ball 5a5c writing ball 6 spring 6a pushrod 7 backflow preventing ball 9 ink backflow preventing body (follower) 10 garter spring 11 locking portion 11a tapered face 11b falling section 12 pressing ring 21 front barrel 21a male thread 22 rear barrel 22a female thread 23 end opening 24 guiding slit 25 slider 25a refill advancing operating member 25b refill mounting member 25c rear locking portion 25d lock-releasing cam 27 inner cylinder 27a locking face 28 clip 28a ball portion 29 cap 29a mounting portion 30 shaft 31 coil spring 32 return spring