MAGNETIC ELEMENT AND ELECTRONIC DEVICE
20230133417 · 2023-05-04
Inventors
Cpc classification
H01F2003/106
ELECTRICITY
H01F41/0246
ELECTRICITY
International classification
Abstract
Embodiments of this application provide a magnetic element and an electronic device. The magnetic element is used in an electronic device. The magnetic element includes a composite magnetic core and a winding. The composite magnetic core includes an external magnetic shell and an internal magnet. The internal magnet is formed by a wound strip material. The external magnetic shell partially or entirely covers a periphery of the internal magnet. The external magnetic shell is fixedly connected to the internal magnet. The winding is on an outer surface of the external magnetic shell. The external magnetic shell is configured to protect the internal magnet from pulling force in a winding process of the winding. The external magnetic shell is configured to increase common-mode impedance of the magnetic element and improve a filtering effect of the magnetic element.
Claims
1. A magnetic element, comprising: a composite magnetic core comprising an internal magnet and an external magnetic shell, wherein the internal magnet is formed by a wound strip material, the external magnetic shell partially or entirely covers a periphery of the internal magnet, and the external magnetic shell is fixedly connected to the internal magnet; and a winding on an outer surface of the external magnetic shell, wherein the external magnetic shell is configured to protect the internal magnet from pulling force in a winding process of the winding, and the external magnetic shell is configured to increase common-mode impedance of the magnetic element; wherein the magnetic element is used in an electronic device and configured to suppress outward radiation of an electromagnetic wave generated by a high-speed signal cable in the electronic device.
2. The magnetic element according to claim 1, wherein a material of the external magnetic shell comprises at least one of ferrite or alloy magnetic powder.
3. The magnetic element according to claim 1, wherein a material of the internal magnet comprises at least one of: amorphous alloy or nanocrystalline.
4. The magnetic element according to claim 1, wherein a material of the internal magnet is a nanocrystalline strip material, and a material of the external magnetic shell is ferrite.
5. The magnetic element according to claim 1, wherein a material of the internal magnet is a nanocrystalline strip material, and a material of the external magnetic shell is a combination of manganese zinc ferrite, nickel zinc ferrite, and alloy magnetic powder.
6. The magnetic element according to claim 1, wherein the external magnetic shell is an integrated structure, and is formed on an outer surface of the internal magnet.
7. The magnetic element according to claim 1, wherein the external magnetic shell comprises a first shell and a second shell, and the first shell and the second shell are connected and jointly surround the internal magnet.
8. The magnetic element according to claim 7, wherein the first shell forms a first space, the second shell forms a second space, the first space and the second space are connected to each other and jointly accommodate the internal magnet, and a gap is disposed between the internal magnet and an inner surface of the external magnetic shell.
9. The magnetic element according to claim 7, wherein the first shell comprises a first wall and a second wall that is bent and extended from an edge of the first wall, the second shell comprises a third wall and a fourth wall that is bent and extended from an edge of the third wall, the first wall and the third wall are disposed opposite to each other, the second wall and the fourth wall are disposed opposite to each other, the first shell and the second shell are connected to form accommodating space of different sizes, and the accommodating space is used to accommodate the internal magnet.
10. The magnetic element according to claim 1, wherein the external magnetic shell is of an annular structure and forms annular accommodating space used for accommodating the internal magnet, the external magnetic shell comprises an inner wall and an outer wall that are stacked in a radial direction, the inner wall forms a through hole, the composite magnetic core further comprises a magnetic sheet located in the through hole and connected to the inner wall, and the magnetic sheet separates the through hole into two or three sub-holes.
11. The magnetic element according to claim 10, wherein a material of the magnetic sheet is the same as that of the external magnetic shell.
12. The magnetic element according to claim 10, wherein the magnetic sheet and the external magnetic shell are in an integrated structure.
13. The magnetic element according to claim 10, wherein the magnetic sheet and the external magnetic shell are in a separated structure.
14. The magnetic element according to claim 10, wherein the magnetic sheet is entirely accommodated inside the through hole.
15. The magnetic element according to claim 1, wherein the magnetic element is a common-mode inductor.
16. An electronic device, comprising: a circuit board; and a magnetic element disposed on the circuit board; wherein the magnetic element comprises: a composite magnetic core comprising an internal magnet and an external magnetic shell, wherein the internal magnet is formed by a wound strip material, the external magnetic shell partially or entirely covers a periphery of the internal magnet, the external magnetic shell is fixedly connected to the internal magnet, and a winding on an outer surface of the external magnetic shell, wherein the external magnetic shell is configured to protect the internal magnet from pulling force in a winding process of the winding, the external magnetic shell is configured to increase common-mode impedance of the magnetic element, and the winding is electrically connected to the circuit board; wherein the magnetic element is configured to suppress outward radiation of an electromagnetic wave generated by a high-speed signal cable in the electronic device.
17. The electronic device according to claim 16, wherein the external magnetic shell comprises a first shell and a second shell, and the first shell and the second shell are connected and jointly surround the internal magnet.
18. The electronic device according to claim 17, wherein the first shell forms a first space, the second shell forms a second space, the first space and the second space are connected to each other and jointly accommodate the internal magnet, and a gap is disposed between the internal magnet and an inner surface of the external magnetic shell.
19. The electronic device according to claim 17, wherein the first shell comprises a first wall and a second wall that is bent and extended from an edge of the first wall, the second shell comprises a third wall and a fourth wall that is bent and extended from an edge of the third wall, the first wall and the third wall are disposed opposite to each other, the second wall and the fourth wall are disposed opposite to each other, the first shell and the second shell are connected to form accommodating space of different sizes, and the accommodating space is used to accommodate the internal magnet.
20. The electronic device according to claim 16, wherein the external magnetic shell is of an annular structure and forms annular accommodating space used for accommodating the internal magnet, the external magnetic shell comprises an inner wall and an outer wall that are stacked in a radial direction, the inner wall forms a through hole, the composite magnetic core further comprises a magnetic sheet located in the through hole and connected to the inner wall, and the magnetic sheet separates the through hole into two or three sub-holes.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0027] To describe technical solutions in embodiments of this application or in the background more clearly, the following describes the accompanying drawings used in embodiments of this application or in the background.
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DESCRIPTION OF EMBODIMENTS
[0039] The following describes embodiments of this application with reference to the accompanying drawings in embodiments of this application.
[0040] As shown in
[0041] A two-phase common-mode inductor is used as an example for description. In an embodiment, as shown in
[0042] The internal magnet 41 is formed by winding a strip material. In an embodiment, the strip material of the internal magnet 41 in the composite magnetic core 400 provided in this application may be a nanocrystalline material or an amorphous strip material, and the internal magnet 41 may be made by a winder. For the internal magnet formed by winding the strip material, a coil cannot be directly wound on an outer surface of the internal magnet, because pulling stress acting on a surface of the internal magnet 41 may be generated in a process of winding the coil, and the stress may destroy the internal magnet 41 and affect a filtering function of the magnetic element 300. Therefore, a protective structure needs to be disposed on the outer surface of the internal magnet 41. Because the external magnetic shell 42 in the composite magnetic core 400 provided in this application has a magnetic material, as a protective shell covering the periphery of the internal magnet 41, the external magnetic shell 42 can not only protect the internal magnet 41 from pulling stress in a wire winding process, but also increase common-mode impedance of the composite magnetic core 400 and improve the filtering function of the magnetic element 300. In an embodiment, the external magnetic shell 42 covers the periphery of the internal magnet 41 and is fixedly connected to the internal magnet 41, and the external magnetic shell 42 may protect the internal magnet 41. The external magnetic shell 42 in the composite magnetic core 400 provided in this application has the magnetic material, the winding 500 is wound on an outer surface of the external magnetic shell 42, and the external magnetic shell 42 has a function of filtering electromagnetic noise. Therefore, the composite magnetic core 400 provided in this application can improve a filtering effect of the magnetic element 300. If the external magnetic shell 42 has no magnetic material, but has only a function of protecting the internal magnet 41, and the external magnetic shell 42 is made of a non-magnetic material, such an external magnetic shell 42 in the composite magnetic core 400 cannot participate in the filtering function of the magnetic element 300. If the external magnetic shell 42 occupies space of the composite magnetic core 400 but has no filtering function, this is not conducive to a miniaturization design of the composite magnetic core 400, and consequently, a volume and costs of a component (that is, the magnetic element 300) are increased.
[0043] In an embodiment, a material of the external magnetic shell 42 is ferrite. In an embodiment, the material of the external magnetic shell 42 is alloy magnetic powder (which may also be understood as an alloy powder magnet). In an embodiment, the external magnetic shell 42 may be a combination of manganese zinc ferrite, nickel zinc ferrite, and alloy magnetic powder. If the non-magnetic material is replaced with a magnetic material, common-mode impedance of the magnetic element 300 can be increased, and this is conducive to miniaturization and costs reduction of the magnetic element 300. For a magnetic element in a conventional technology, for an electromagnetic wave signal of 100 kHz, common-mode impedance of the magnetic element is 2000Ω. For the magnetic element 300 provided in this application, if ferrite whose magnetic permeability is 7000, for example, is used as a solution of a nanocrystalline protective shell whose magnetic permeability is 30000, for example, that is, the material of the external magnetic shell 42 is ferrite whose magnetic permeability is 7000, and a material of the internal magnet 41 is nanocrystalline whose magnetic permeability is 30000, for an electromagnetic wave signal of 100 kHz, common-mode impedance of the magnetic element 300 is 4060Ω. It can be learned that, in a same size, a filtering effect of the magnetic element 300 provided in this application is significantly improved.
[0044] In an embodiment, a material of the internal magnet 41 in the composite magnetic core 400 is a nanocrystalline strip material, and a material of the external magnetic shell 42 in the composite magnetic core 400 is ferrite. In this solution, performance of a common-mode inductor of the magnetic element 300 can be improved, and a volume and costs of the magnetic element 300 can be reduced. In an embodiment, in this solution, the material of the internal magnet and the material of the external magnetic shell are limited, and the internal magnet of the nanocrystalline strip material and the external magnetic shell of the ferrite are combined in one composite magnetic core, so that performance of a common-mode inductor can be improved while a volume and costs of the composite magnetic core are properly controlled. In this way, not only the magnetic element has a relatively good filtering effect, but overall performance of the magnetic element can also be improved in a design condition that a relatively small volume and relatively low costs are controlled.
[0045] In an embodiment, a material of the internal magnet 41 in the composite magnetic core 400 is a nanocrystalline strip material, and a material of the external magnetic shell 42 in the composite magnetic core 400 is a combination of manganese zinc ferrite, nickel zinc ferrite, and alloy magnetic powder. In this solution, the material of the internal magnet and the material of the external magnetic shell are limited, and the internal magnet of the nanocrystalline strip material matches the external magnetic shell made of the combined material, so that wideband (150 kHz to 300 MHz) filtering can be implemented. In other words, in this solution, a frequency range of an electromagnetic filtering signal filtered by the magnetic element 300 is relatively wide, and may be 150 kHz to 300 MHz. In this solution, the volume and the costs of the magnetic element 300 can also be reduced. A filtering range of a magnetic element in a conventional technology is (150 kHz to 30 MHz, or 30 MHz to 300 MHz). Compared with the conventional technology, filtering bandwidth is widened in this application.
[0046] As shown in
[0047] A material of the magnetic sheet 43 may be the same as the material of the external magnetic shell 42. This solution facilitates a manufacturing process of the external magnetic shell 42 and the magnetic sheet 43. The magnetic sheet 43 and the external magnetic shell 42 may be in an integrated structure. The material of the magnetic sheet 43 may alternatively be different from the material of the external magnetic shell. The magnetic sheet 43 and the external magnetic shell 42 may be designed as a separated structure. For example, the magnetic sheet 43 and the external magnetic shell 42 may be directly fixedly connected through cooperation of a buckle and a slot, or may be connected by using another conversion bracket. A specific position of the magnetic sheet 43 in the through hole H may be adjusted in a separated design, to adjust filtering performance of the magnetic element 300.
[0048] In another embodiment, as shown in
[0049] In an embodiment, the edge of the magnetic sheet 43 may not exceed a boundary of the through hole H; in other words, the magnetic sheet 43 is entirely accommodated in the through hole H. This solution helps implement a connection between the magnetic sheet 43 and the external magnetic shell 42, and facilitates manufacture and winding. In another embodiment, an outer contour of the magnetic sheet 43 may alternatively exceed a boundary of the through hole H, and may be implemented in the magnetic element 300. An orthogonal projection of the winding on the magnetic sheet 43 falls within the magnetic sheet 43. In this solution, a clearer effect of increasing the differential-mode inductance is implemented. Certainly, an area of an orthogonal projection of the winding in a plane in which the magnetic sheet 43 is located may also be greater than an area of the magnetic sheet 43.
[0050] In an embodiment, thickness of the magnetic sheet 43 is greater than or equal to 1 mm. In this solution, the thickness of the magnetic sheet is limited to be greater than 1 mm, so that a relatively good effect of increasing common-mode inductance can be implemented.
[0051] In an embodiment, thickness of the magnetic sheet 43 is the same as thickness of the external magnetic shell 42, and the thickness of the external magnetic shell 42 is greater than or equal to 1 mm.
[0052] In an embodiment, the magnetic sheet 43 may be a rigid material. In this solution, thickness of the magnetic sheet 43 may be set to be relatively thick, and may be greater than or equal to 1 mm, to ensure that magnetic permeability of the magnetic sheet 43 can meet a filtering requirement of the magnetic element.
[0053] In an embodiment, the magnetic sheet 43 may alternatively be a flexible sheet material. In this solution, thickness of the magnetic sheet 43 may be relatively thin, for example, is less than 1 mm, and the magnetic sheet 43 may be bent and extended in the through hole H. A volume occupied by the magnetic sheet 43 in the through hole H is set based on a size of the winding and a size of the through hole H by using a characteristic that the flexible sheet material is easily bent. In this way, a volume occupied by the magnetic sheet 43 may be as large as possible, to obtain relatively large common-mode inductance.
[0054] The external magnetic shell 42 in the composite magnetic core 400 provided in this application may be an integrated structure, and is formed on the outer surface of the internal magnet 41 through packaging or coating. For example, the external magnetic shell 42 may be formed on the outer surface of the internal magnet 41 through spraying or electroplating, or the external magnetic shell 42 may be fabricated on the outer surface of the internal magnet 41 by using an integrated injection molding process. The external magnetic shell 42 may be in an entirely closed structure without any gap (or air gap). In another embodiment, a gap (or an air gap) may alternatively be disposed on the external magnetic shell 42, magnetism of the composite magnetic core is adjusted by disposing the gap (or the air gap), and a filtering effect of the magnetic element 300 is controlled.
[0055] As shown in
[0056] The first shell 42A and the second shell 42B are connected or fastened to each other to form the external magnetic shell 42, the first shell 42A forms first space 420A, the second shell 42B forms second space 420B, the first space 420A and the second space 420B are connected to form accommodating space 420, and the internal magnet 41 is jointly accommodated, and a gap G is disposed between the internal magnet 41 and an inner surface of the external magnetic shell 42. The internal magnet 41 and the inner surface of the external magnetic shell 42 may be fastened by an adhesive. As shown in
[0057] In an embodiment, the first shell 42A and the second shell 42B may be of a same structure. A connection between the first shell 42A and the second shell 42B may be planar connection, and the first shell 42A and the second shell 42B are connected and fastened by using glue. Advantages of this solution are: The first shell 42A and the second shell 42B do not need to be distinguished in a process of assembling the composite magnetic core, and because the first shell 42A and the second shell 42B are of the same structure, efficiency is high in an assembling and fastening process. In another embodiment, the connection between the first shell 42A and the second shell 42B may be connected in a concave-convex coordination manner, or the first shell 42A and the second shell 42B are mutually coordinated and connected by using a step structure. In an embodiment shown in
[0058] In an embodiment, after being connected, the first shell 42A and the second shell 42B may form accommodating space 420 of different sizes. As shown in
[0059] In the embodiment shown in
[0060] In an embodiment, as shown in
[0061] In the embodiment shown in
[0062] The external magnetic shell 42 provided in the foregoing embodiment entirely covers the internal magnet 41, to provide full protection for the internal magnet 41. In another embodiment, the external magnetic shell 42 may alternatively partially cover the internal magnet 41, and covers only a part of the internal magnet 41 corresponding to the winding. For example, as shown in
[0063] The foregoing embodiments are merely intended for describing the technical solutions of this application, but not for limiting this application. Although this application is described in detail with reference to the foregoing embodiments, a person of ordinary skill in the art should understand that modifications to the technical solutions recorded in the foregoing embodiments or equivalent replacements to some technical features thereof may still be made, without departing from the scope of the technical solutions of embodiments of this application.