PLANT PERFORMANCE MANAGEMENT METHOD, PLANT PERFORMANCE MANAGEMENT APPARATUS, AND NON-TRANSITORY COMPUTER READABLE MEDIUM
20230137431 · 2023-05-04
Inventors
Cpc classification
G05B2219/24086
PHYSICS
G05B23/0221
PHYSICS
G05B2219/2639
PHYSICS
G05B23/0275
PHYSICS
International classification
Abstract
A plant performance management method includes a step of evaluating performance of a plant based on a relationship between at least two items of data from operating data and a step of analyzing a cause that makes the performance of the plant abnormal based on the operating data in a case in which the performance of the plant is evaluated as abnormal.
Claims
1. A plant performance management method comprising: a step of evaluating performance of a plant based on a relationship between at least two items of data from operating data; and a step of analyzing a cause that makes the performance of the plant abnormal based on the operating data in a case in which the performance of the plant is evaluated as abnormal.
2. The plant performance management method according to claim 1, wherein in the step of evaluating the performance of the plant, the performance of the plant is evaluated based on change over time in at least one item of data from the operating data.
3. The plant performance management method according to claim 1, further comprising a step of evaluating whether at least one item of data from the operating data is abnormal in a case in which the performance of the plant is evaluated as normal.
4. The plant performance management method according to claim 1, wherein in the step of evaluating the performance of the plant, the performance of the plant is evaluated based on a relationship among three items of data from the operating data.
5. The plant performance management method according to claim 1, wherein in the step of analyzing a cause that makes the performance of the plant abnormal, the operating data is classified as normal, above normal, or below normal for each data set among a plurality of data sets including two items of data from the operating data, and the cause that makes the performance of the plant abnormal is analyzed based on a combination of classification results for each data set.
6. The plant performance management method according to claim 1, further comprising a step of displaying a graph representing a relationship between a combination of at least a portion of items of data from the operating data.
7. The plant performance management method according to claim 1, further comprising a step of estimating losses occurring in the plant based on analysis results of the cause that makes the performance of the plant abnormal.
8. The plant performance management method according to claim 7, further comprising a step of generating a maintenance plan for the plant based on a result of estimating the losses.
9. A plant performance management apparatus configured to perform the plant performance management method according to claim 1.
10. A non-transitory computer readable medium storing a plant performance management program configured to cause a computer to perform the plant performance management method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] In the accompanying drawings:
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DETAILED DESCRIPTION
[0021] Demand exists for efficient management of plant performance.
[0022] A plant performance management method according to an embodiment includes a step of evaluating performance of a plant based on a relationship between at least two items of data from operating data, and a step of analyzing a cause that makes the performance of the plant abnormal based on the operating data in a case in which the performance of the plant is evaluated as abnormal. With this configuration, causes of abnormality are analyzed only when the performance of the plant is evaluated as abnormal. Consequently, the plant performance is efficiently managed.
[0023] In the step of evaluating the performance of the plant in the plant performance management method according to an embodiment, the performance of the plant may be evaluated based on change over time in at least one item of data from the operating data. With this configuration, signs that the plant performance will become abnormal can be detected. Consequently, the plant performance is efficiently managed.
[0024] The plant performance management method according to an embodiment may further include a step of evaluating whether at least one item of data from the operating data is abnormal in a case in which the performance of the plant is evaluated as normal. With this configuration, measures are taken for the plant at an early stage in a case in which an abnormality in the operating data is detected. Consequently, the plant performance is efficiently managed.
[0025] In the step of evaluating the performance of the plant in the plant performance management method according to an embodiment, the performance of the plant may be evaluated based on a relationship among three items of data from the operating data. With this configuration, the correlation between the combination of items for evaluation and the plant performance can be increased. As a result, the accuracy of the evaluation of plant performance increases.
[0026] In the step of analyzing a cause that makes the performance of the plant abnormal in the plant performance management method according to an embodiment, the operating data may be classified as normal, too high, or too low for each data set among a plurality of data sets including two items of data from the operating data. The cause that makes the performance of the plant abnormal may be analyzed based on a combination of classification results for each data set. With this configuration, the causes of abnormality of the plant can be analyzed in a simplified manner. Consequently, the load for operations to analyze the cause of abnormality can be reduced. The plant performance is also efficiently managed.
[0027] The plant performance management method according to an embodiment may further include a step of displaying a graph representing a relationship between a combination of at least a portion of items of data from the operating data. With this configuration, the process of evaluating plant performance and analyzing causes of abnormality can be represented visually for the user. Consequently, the user can accept the evaluation and analysis results with piece of mind.
[0028] The plant performance management method according to an embodiment may further include a step of estimating losses occurring in the plant based on analysis results of the cause that makes the performance of the plant abnormal. With this configuration, it can be easily determined whether to perform maintenance on the plant. Consequently, the plant performance is efficiently managed.
[0029] The plant performance management method according to an embodiment may further include a step of generating a maintenance plan for the plant based on a result of estimating the losses. With this configuration, the amount of generated power is maximized. Consequently, the plant performance is efficiently managed.
[0030] A plant performance management apparatus according to an embodiment performs the aforementioned plant performance management method. With this configuration, causes of abnormality are analyzed only when the performance of the plant is evaluated as abnormal. Consequently, the plant performance is efficiently managed.
[0031] A non-transitory computer readable medium according to an embodiment stores a plant performance management program configured to cause a computer to perform the aforementioned plant performance management method. With this configuration, causes of abnormality are analyzed only when the performance of the plant is evaluated as abnormal. Consequently, the plant performance is efficiently managed.
[0032] According to the present disclosure, a plant performance management method, a plant performance management apparatus, and a non-transitory computer readable medium that can efficiently manage plant performance can be provided.
[0033] A plant performance management system 100 according to an embodiment of the present disclosure (see
COMPARATIVE EXAMPLE
[0034] The system according to a comparative example manages the performance of the plant 10 by performing a plant performance management method including the example procedures illustrated in
[0035] As described above, the system according to the comparative example evaluates the performance of the plant 10 based on a plurality of combinations of each item of the operating data and analyzes the cause that makes the performance of the plant 10 abnormal based on the evaluation results. Here, in the case of evaluating the performance of the plant 10 based on a plurality of combinations, many procedures are necessary. Consequently, the load for evaluation can be high. In other words, the efficiency of the work to manage the performance of the plant 10 can decrease.
[0036] In the present disclosure, a plant performance management system 100 that can efficiently manage the performance of the plant 10 is described.
EMBODIMENT OF THE PRESENT DISCLOSURE
[0037] As illustrated in
[0038] In the present embodiment, the plant 10 is assumed to be configured as a geothermal power plant that generates electricity using steam supplied from a geothermal reservoir 200 via a steam/water separator 20. The plant 10 includes the steam/water separator 20, a turbine 30, a generator 40, a condenser 50, a cooling tower 60, and a wet bulb thermometer 70. The plant 10 is not limited to being a geothermal power plant and may be configured as other facilities such as a geothermal binary power plant or thermal power plant.
[0039] The management apparatus 110 includes a detector 112 and an output interface 114. The detector 112 acquires operating data of the plant 10. The operating data of the plant 10 includes, for example, the output of the generator 40, the temperature of the cooling water at the inlet of the condenser 50, the vacuum level of the condenser 50, the atmospheric wet bulb temperature measured by the wet bulb thermometer 70, or the like. The operating data of the plant 10 is not limited to these examples and may include various data such as the temperature of the cooling water at the outlet of the cooling tower 60 or the amount of cooling water circulating between the condenser 50 and the cooling tower 60. The management apparatus 110 may further include a communication module configured to communicate with the plant 10. The communication module may be capable of communicating with the plant 10 in a wired or wireless manner.
[0040] The detector 112 evaluates the performance of the plant 10 based on the operating data of the plant 10 and analyzes the cause that makes the performance of the plant 10 abnormal. The detector 112 may output the evaluation results of the performance or the analysis results of the causes of abnormality via the output interface 114.
[0041] The detector 112 may, for example, be configured by a processor such as a central processing unit (CPU). The detector 112 may implement predetermined functions by having the processor execute a predetermined program. The detector 112 may include a memory. The memory may store various information used for operations of the detector 112, programs for implementing the functions of the detector 112, and the like. The memory may function as a working memory of the detector 112. The memory may, for example, be a semiconductor memory. The memory may be included in the detector 112 or may be configured as a separate entity from the detector 112.
[0042] The output interface 114 outputs information acquired from the detector 112. The output interface 114 may notify a user of information by outputting visual information, such as characters, graphics, or images, directly or via an external apparatus or the like. The output interface 114 may include a display device and may be connected to the display device in a wired or wireless manner. The display device may include various types of displays, such as a liquid crystal display. The output interface 114 may notify the user of information by outputting audio information, such as sound, directly or via an external apparatus or the like. The output interface 114 may include an audio output device, such as a speaker, and may be connected to the audio output device in a wired or wireless manner. The output interface 114 may notify the user of information not only with visual information or audio information but also by outputting, directly or via an external apparatus or the like, information that the user is capable of perceiving with a different sense.
EXAMPLE FLOWCHART OF PLANT PERFORMANCE MANAGEMENT METHOD
[0043] The detector 112 of the management apparatus 110 may perform a plant performance management method that includes the steps of the flowchart illustrated in
[0044] The detector 112 acquires the operating data (step S1).
[0045] The detector 112 evaluates the performance of the plant 10 based on the relationship between at least two items of data from the operating data (step S2).
[0046] The detector 112 may evaluate whether the performance of the plant 10 is normal or abnormal based on the relationship between the atmospheric wet bulb temperature (WBT) and the specific steam consumption (SSC), as illustrated by the two-dimensional graph in
[0047] SSC. The horizontal axis corresponds to WBT.
[0048] In the graph in
[0049] The detector 112 may evaluate whether the performance of the plant 10 is normal or abnormal based on the relationship among steam flow rate, WBT, and power output, as illustrated by the three-dimensional graph in
[0050] In the graph in
[0051] The detector 112 may evaluate whether the performance of the plant 10 is normal or abnormal based on the relationship among the condenser vacuum level, the steam flow rate, and the power output.
[0052] The correlation between the combination of items for evaluation and the performance of the plant 10 can be increased by increasing the number of items of operating data used to evaluate the performance of the plant 10. As a result, the accuracy of the evaluation of performance of the plant 10 can increase.
[0053] Returning to the flowchart in
[0054] The detector 112 may analyze the cause of the abnormality using graphs representing the respective relationships, as illustrated in
[0055] The solid curves depicted in each graph in
[0056] In the graph representing the relationship between WBT and SSC in the upper left of
[0057] In the upper-left graph, a dashed dotted perpendicular line is drawn to the vertical axis from the point where the approximate curve and the perpendicular dashed line intersect. The value of SSC represented by the intersection of the dashed dotted line and the vertical axis corresponds to the value of SSC in the normal state. The actual value of SSC represented by the perpendicular line (horizontal dashed line) drawn to the vertical axis from the point where the white circle is plotted is greater than the value of SSC in the normal state.
[0058] The detector 112 evaluates the performance of the plant 10 based on the upper-left graph as the procedure in step S3 of
[0059] In the graph representing the relationship between WBT and the cooling water temperature in the lower left of
[0060] In the graph representing the relationship between the condenser pressure and the cooling water temperature in the lower right of
[0061] In the graph representing the relationship between the condenser pressure and the power output in the upper right of
[0062] The lower-right graph and the upper-right graph in
[0063] As described above, the detector 112 can analyze the cause behind the performance of the plant 10 becoming abnormal based on the relationship between the two items of data in the procedure of step S4. After executing the procedure of step S4, the detector 112 ends execution of the procedures of the flowchart in
[0064] Returning to the flowchart in
[0065] As described above, in the plant performance management system 100 according to the present embodiment, the detector 112 of the management apparatus 110 evaluates whether the performance of the plant 10 is normal or abnormal based on the relationship of a combination of at least two items of data from the operating data. The detector 112 analyzes the cause of abnormality based on the evaluation results. By the evaluation being based on the relationship of one combination of data, the performance of the plant 10 can easily be evaluated. Also, by analysis of the cause of abnormality in a case in which the performance of the plant 10 is evaluated as being abnormal, the load of the process to analyze the cause of abnormality can be reduced compared to a case in which the causes of abnormality are analyzed each time the operating data is evaluated. Consequently, the performance of the plant 10 can be efficiently managed.
OTHER EMBODIMENTS
Example of Analysis of Cause of Abnormality
[0066] Other examples of the analysis of the cause of abnormality in the procedure of step S4 in
Case of Normal Performance of Plant 10 and One Abnormal Item
[0067] In the graph representing the relationship between WBT and SSC in the upper left of
[0068] In the graph representing the relationship between WBT and the cooling water temperature in the lower left of
[0069] In the graph representing the relationship between the condenser pressure and the cooling water temperature in the lower right of
[0070] In the graph representing the relationship between the condenser pressure and the power output in the upper right of
[0071] Here, the lower-right graph and the upper-right graph in
Case of Plurality of Abnormal Items
[0072] In the graph representing the relationship between WBT and SSC in the upper left of
[0073] In the upper-left graph, a dashed dotted perpendicular line is drawn to the vertical axis from the point where the approximate curve and the perpendicular dashed line intersect. The value of SSC represented by the intersection of the dashed dotted line and the vertical axis corresponds to the value of SSC in the normal state. The actual value of SSC represented by the perpendicular line (horizontal dashed line) drawn to the vertical axis from the point where the white circle is plotted is greater than the value of SSC in the normal state.
[0074] In the graph representing the relationship between WBT and the cooling water temperature in the lower left of
[0075] In the graph representing the relationship between the condenser pressure and the cooling water temperature in the lower right of
[0076] In the graph representing the relationship between the condenser pressure and the power output in the upper right of
[0077] Here, the lower-left graph and the lower-right graph in
[0078] Furthermore, the lower-right graph and the upper-right graph in
[0079] Given that the power output is actually reduced in the case illustrated in
[0080] Another example of causes of abnormality in a case in which a plurality of items are found to be abnormal is described with reference to
[0081] In the graph representing the relationship between WBT and SSC in the upper left of
[0082] In the upper-left graph, a dashed dotted perpendicular line is drawn to the vertical axis from the point where the approximate curve and the perpendicular dashed line intersect. The value of SSC represented by the intersection of the dashed dotted line and the vertical axis corresponds to the value of SSC in the normal state. The actual value of SSC represented by the perpendicular line (horizontal dashed line) drawn to the vertical axis from the point where the white circle is plotted is greater than the value of SSC in the normal state.
[0083] In the graph representing the relationship between WBT and the cooling water temperature in the lower left of
[0084] In the graph representing the relationship between the condenser pressure and the cooling water temperature in the lower right of
[0085] In the graph representing the relationship between the condenser pressure and the power output in the upper right of
[0086] Here, the lower-left graph and the lower-right graph in
[0087] Furthermore, the lower-right graph and the upper-right graph in
[0088] Given that the power output is actually reduced in the case illustrated in
Summary
[0089] As described above, the management apparatus 110 according to the present embodiment can generate combinations of at least two items of operating data and analyze various causes of abnormality based on a plurality of combinations.
Performance Evaluation Based on Change Over Time in Operating Data
[0090] The detector 112 may evaluate the performance of the plant 10 based further on the change over time in at least one item of data from the operating data. For example, as illustrated in
[0091] In the graph in
[0092] Based on the change in the positions where the operating data is plotted when progressing from the first period to the second period, the detector 112 estimates the position where the operating data of the plant 10, to be obtained in a third period after the second period, will be plotted. In the graph in
[0093] In a case in which the operating data of the plant 10 estimated to be obtained in the third period is located outside the normal region surrounded by the boundary A_2D, the detector 112 can predict that the performance of the plant 10 will become abnormal when the period progresses to the future third period. Before the period progresses to the future third period, the detector 112 may output the prediction result that the performance of the plant 10 will become abnormal.
[0094] The detector 112 may set the period for checking the change over time in the operating data in units of days, weeks, months, or years, for example, or in units of seconds, minutes, or hours.
[0095] As described above, even in a case in which the plot of operating data obtained from the plant 10 at a present or past period is located within the normal range, the management apparatus 110 can estimate that the plot of operating data at a future time or period will be out of the normal range based on the trend of the change over time in the operating data. In other words, the management apparatus 110 can detect signs that the performance of the plant 10 will become abnormal. Detection of signs that the performance of the plant 10 will become abnormal allows action to be taken for the plant 10 at an early stage. Consequently, the plant performance is efficiently managed.
Performance Evaluation Based on Classification of Plot Position
[0096] The detector 112 may generate a data set that includes two items of data from the plurality of items in the operating data. The detector 112 may generate a plurality of data sets. The detector 112 may generate a graph for each of the plurality of data sets, as illustrated in
[0097] The approximate curve depicted in each graph in
[0098] When operating data is plotted on each graph, the detector 112 evaluates whether the data is classified as normal, A, or B. In other words, the detector 112 classifies the operating data as normal, above normal, or below normal for each data set. The detector 112 analyzes the cause that makes the performance of the plant 10 abnormal based on combinations of the classification result for each data set. Specifically, as illustrated in
[0099] For example, the row labeled “Analysis-1” in the leftmost cell corresponds to the classification result of the operating data illustrated in
[0100] The row labeled “Analysis-2” in the leftmost cell corresponds to the classification result of the operating data illustrated in
[0101] The row labeled “Analysis-3” in the leftmost cell corresponds to the classification result of the operating data illustrated in
[0102] The row labeled “Analysis-4” in the leftmost cell corresponds to the classification result of the operating data illustrated in
[0103] As described above, the detector 112 classifies the operating data for each data set and analyzes the cause that makes the performance of the plant 10 abnormal based on combinations of the classification result for each data set. By advance preparation of a table in which the causes of abnormality of the plant 10 are associated with combinations of classification results, the causes of abnormality of the plant 10 can be analyzed in a simplified manner. Consequently, the load for operations to analyze the cause of abnormality can be reduced. The performance of the plant 10 can also be efficiently managed.
Graphical Display of Operating Data
[0104] The detector 112 of the management apparatus 110 evaluates the performance of the plant 10 based on each item of the operating data, as described above, and analyzes the cause of abnormality. The detector 112 may display a graph, on the output interface 114, representing the relationship between a combination of at least a portion of items of data among the operating data used to evaluate the performance of the plant 10. With this configuration, the content of the evaluation and analysis processes executed by the detector 112 can be represented visually for the user. Consequently, the user can accept the evaluation and analysis results with piece of mind.
Maintenance Plan for Plant 10
[0105] The detector 112 of the management apparatus 110 may generate a maintenance plan for the plant 10 based on the result of evaluating the performance of the plant 10. The maintenance of the plant 10 is performed at a predetermined timing, such as once a year. Based on the result of evaluating the performance of the plant 10, the detector 112 may determine whether it is necessary to perform maintenance on the plant 10 on an ad hoc basis before the predetermined timing is reached. In a case in which ad hoc maintenance of the plant 10 is determined to be necessary, the detector 112 may generate a maintenance plan for the plant 10.
[0106] The detector 112 may estimate losses occurring in the plant 10 based on the result of evaluating the performance of the plant 10. The losses in the plant 10 result from a decrease in the performance of the plant 10, such as a decrease in the output of the plant 10. In a case in which the plant 10 is a geothermal power plant, the losses in the plant 10 result from a decrease in power generation (decrease in power output). The detector 112 may determine that maintenance of the plant 10 on an ad hoc basis is necessary in a case in which the losses caused by the decrease in the output of the plant 10 during the period until the next maintenance are greater than predetermined losses.
[0107] The losses at the plant 10 include the opportunity loss caused by shutting down the plant 10 in the case of performing maintenance on an ad hoc basis. The losses in the plant 10 also include the cost of work hours, parts, and the like incurred to perform maintenance on the plant 10. In other words, the losses in the plant 10 include losses resulting from ad hoc maintenance of the plant 10. The detector 112 determines that ad hoc maintenance of the plant 10 is necessary in a case in which the losses that would be caused by not maintaining the plant 10 until the next scheduled maintenance are greater than the losses that would result from ad hoc maintenance of the plant 10. In other words, the detector 112 may generate a maintenance plan for the plant 10 based on the result of estimating losses.
[0108] By estimation of the losses in the plant 10, it can be easily determined whether to perform maintenance on the plant 10. Also, by generation of a maintenance plan for the plant 10 based on the result of estimating the losses in the plant 10, excessive costs or workload for maintenance of the plant 10 can be reduced. Consequently, the performance of the plant 10 is efficiently managed.
[0109] Although embodiments of the present disclosure have been described through drawings and examples, it is to be noted that various changes and modifications can be made by those skilled in the art on the basis of the present disclosure. Therefore, such changes and modifications are to be understood as included within the scope of the present disclosure. For example, the functions or the like included in the various components or steps may be reordered in any logically consistent way. Furthermore, components or steps may be combined into one or divided.