Marine propulsion control system and method
11655015 · 2023-05-23
Assignee
Inventors
- Kenneth G. Gable (Oshkosh, WI)
- Daniel E. Clarkson (Oshkosh, WI, US)
- Steven J. Andrasko (Oshkosh, WI, US)
Cpc classification
B63H25/46
PERFORMING OPERATIONS; TRANSPORTING
B63H2025/022
PERFORMING OPERATIONS; TRANSPORTING
B63H2020/003
PERFORMING OPERATIONS; TRANSPORTING
B63H25/42
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63H25/46
PERFORMING OPERATIONS; TRANSPORTING
B63H20/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A propulsion system on a marine vessel includes at least one steerable propulsion device and at least one lateral thruster. A steering wheel is operable by a user to steer the at least one propulsion device. A user interface device is operable by a user to provide at least a lateral thrust command to command lateral movement and a rotational thrust command to command rotational movement of the vessel. A controller is configured to determine a difference between a steering position of the propulsion device and a centered steering position. A user interface display is controllable to indicate at least one of the steering position of the propulsion device and the difference between the steering position and the centered steering position. The controller is further configured to determine that the steering position is within a threshold range of the centered steering position prior to enabling a joystick thrust control mode.
Claims
1. A propulsion system on a marine vessel, the system comprising: at least one steerable propulsion device rotatable to steer a marine vessel; at least one lateral thruster configured to generate starboard and/or port thrusts to propel the marine vessel; a steering wheel operable by a user to steer the at least one propulsion device; a user input device operable by a user to provide at least a lateral thrust command to command lateral movement of the marine vessel and a rotational thrust command to command rotational movement of the marine vessel; a controller configured to: determine a steering position of the at least one propulsion device; determine a difference between the steering position and a centered steering position; control a user interface device to indicate at least one of the steering position and the difference between the steering position and the centered steering position to a user; and determine that the steering position is within a threshold range of the centered steering position prior to enabling a joystick thrust control mode wherein thrust by the at least one propulsion device and the lateral thruster is controllable by the user input device.
2. The system of claim 1, wherein all of the at least one propulsion devices are maintained substantially parallel to one another and further comprising at least one drive position sensor configured to sense a drive angle of at least one of the parallel propulsion devices, wherein the steering position is the drive angle of the parallel propulsion devices.
3. The system of claim 2, further comprising at least two parallel propulsion devices that each generate forward and reverse thrusts, wherein the parallel propulsion devices are connected together by a tie bar such that their thrusts are parallel; and wherein thrust by each of the parallel propulsion devices controllable by the user input device.
4. The system of claim 1, further comprising at least one bow lateral thruster and at least one stern lateral thruster; and wherein thrust by the at least one propulsion device and the bow lateral thruster and the stern lateral thrusters are controllable by the user input device.
5. The system of claim 1, further comprising a wheel position sensor configured to sense an angle of the steering wheel, and wherein steering position is the angle of the steering wheel.
6. The system of claim 1, wherein the controller is further configured to, prior to determining the difference between the steering position and a centered steering position, receive a user input to engage the joystick thrust control mode.
7. The system of claim 1, wherein the controller is further configured to indicate on the user input device an amount and direction that the user must turn the steering wheel to reach the centered steering position.
8. The system of claim 7, wherein the user interface device is an illuminable ring and wherein the controller is configured to indicate the amount and direction that the user must turn the steering wheel by illuminating the illuminable ring in an illumination pattern.
9. The system of claim 8, wherein the controller is further configured to illuminate the entire illuminable ring once the at least one propulsion device is within the range of the centered steering position so as to indicate that the joystick thrust control mode is enabled.
10. The system of claim 8, wherein the user input device is a joystick or a keypad, and wherein the illuminable ring is on the joystick is or on the keypad.
11. The system of claim 1, wherein steering position is a drive angle of the at least one propulsion device, and wherein the controller is configured to indicate the drive angle of the at least one propulsion device on the user interface device.
12. The system of claim 11, wherein the user interface device is a gauge representing the drive angle of the at least one propulsion device with respect to the centered steering position.
13. A method of controlling propulsion of a marine vessel, the method comprising: detecting a steering position of at least one propulsion device, wherein all of the at least one propulsion devices are maintained substantially parallel to one another; determining a difference between the detected steering position and a centered steering position; indicating on a user interface device at least one of the detected steering position and the difference between the detected steering position and the centered steering position to a user; and requiring, by a controller, that the detected steering position be within a threshold range of the centered steering position prior to enabling a joystick thrust control mode wherein thrust by the at least one propulsion device and one or more lateral thrusters is controlled based on user input at a user input device.
14. The method of claim 13, wherein the user input device is one of a joystick or a keypad enabling a user to provide at least a lateral thrust command to command lateral movement of the marine vessel and a rotational thrust command to command rotational movement of the marine vessel.
15. The method of claim 13, wherein the at least one propulsion device includes at least two parallel propulsion devices that are connected together by a tie bar, and wherein steering position is a drive angle of the one or more parallel propulsion devices measured by a drive position sensor.
16. The method of claim 13, wherein the at least one propulsion device is mechanically steered, and wherein steering position is an angle of a steering wheel measured by a wheel position sensor.
17. The method of claim 13, further comprising, prior to executing the step of determining the difference between the detected steering position and a centered steering position, receiving a user input to engage the joystick thrust control mode.
18. The method of claim 13, wherein indicating at least one of the detected steering position and the difference between the detected steering position and the centered steering position to the user includes indicating on the user interface device a direction that the user must turn a steering wheel to reach the centered steering position and indicating on the user interface device an amount that the user must turn the steering wheel to reach the centered steering position.
19. The method of claim 13, wherein indicating at least one of the detected steering position and the difference between the detected steering position and the centered steering position to the user includes illuminating an illuminable ring in an illumination pattern, wherein the illumination pattern rotates in a direction corresponding to the direction that the user must turn a steering wheel to reach the centered steering position and at a frequency of rotation based on a magnitude that the user must turn the steering wheel to reach the centered steering position.
20. The method of claim 13, wherein steering position is a drive angle of the at least one propulsion device, and wherein indicating at least one of the detected steering position and the difference between the detected steering position and the centered steering position to the user includes indicating the drive angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present disclosure is described with reference to the following Figures.
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DETAILED DESCRIPTION
(12) The inventors have recognized a need for vessel control systems that provide lateral and rotational user control, such as user control provided by standard joystick systems, for non-steered-by-wire vessels where a steering wheel is mechanically connected via a conventional steering system to propulsion devices mounted to the stern of the marine vessel. For example, on vessels configured for high speed applications, such as racing vessels, the mechanically-steered propulsion devices are typically tied together, such as with a tie bar. This provides robust steering actuation and control at high load conditions and high vessels speeds. As another example, lower cost vessels typically implement conventional mechanical steering systems where the propulsion devices are mechanically connected to the steering wheel and are jointly steered, and the propulsion devices are often connected with a tie bar. In both of these applications, as well as other non-steer-by-wire steering and propulsion systems, the propulsion devices are maintained in parallel such that the thrusts effectuated are parallel to one another. These existing systems do not provide lateral thrust control or automatic rotational thrust control where a user can instruct rotational movement without any forward or backward movement. No joysticking or other lateral thrust control elements are currently available for non-steer-by-wire systems. Currently available joysticking systems require steer-by-wire control where each propulsion device can be steered separately and the propulsion devices can be placed at angles that are not parallel to one another.
(13) Based on the foregoing problems and challenges in the relevant art, the inventors developed the disclosed propulsion system and method allowing lateral and rotational steering control, such as via a joystick, on mechanically steered and other non-steer-by-wire vessels. The disclosed system and method enable lateral and rotational steering control by a user without controlling or adjusting the angle of the propulsion devices with respect to the marine vessel, and thus can be implemented on marine vessels with conventional mechanical steering of the propulsion devices.
(14) The present inventors recognized that lateral and rotational steering control may be most effective and efficient if the drives remain in a centered position during lateral and rotational steering control by the joystick, keypad, or other user input device. Since the propulsion devices are mechanically steered and no electronic steering control is provided, the inventors have recognized that the needed steering changes in order to center the drives must be communicated to the user. The user can then center the drives by turning the steering wheel prior to enabling a joystick thrust control mode whereby lateral and rotational steering control is provided via a user input device, such as a joystick or a keypad. Various means of indicating at least one of a detected steering position and or a direction and amount that the user must turn the steering wheel in order to reach the centered steering position are disclosed herein.
(15) In various embodiments, the disclosed propulsion system may include one or more steerable propulsion devices rotatable to steer a marine vessel, such as an outboard drive, a stern drive, or the like. In one embodiment, two or more parallel propulsion devices are mounted to the transom of the marine vessel that each generates forward and reverse thrusts. The propulsion devices remain parallel and may be connected together by a rigid tie-bar, examples of which are disclosed herein. A sensor system is configured to determine a steering position of the one or more propulsion devices. The system may further include one or more lateral thrusters configured to generate lateral thrust in each of the starboard and port directions. A user input device, such as a joystick or keypad, is manually operable by a user to provide at least lateral and rotational steering inputs to command corresponding movement of the marine vessel, and a controller is configured to control magnitude and direction of thrust by the propulsion devices and the lateral thruster to effectuate the commanded movement without requiring any steering control over the propulsion devices. The system is configured to require that the steerable propulsion devices are steered to a centered position during the joystick mode operation, and to communicate with the user in order to have them operate the steering wheel as needed to center the drives.
(16) The inventors have further recognized that propulsion devices are not always visible from the helm of the marine vessel, such as with stern drives or with outboards on high-riding vessels, such as pontoon boats. Thus, it is not possible for the operator to visually determine the steering position of the drives. Moreover, the steering wheel position also may not be indicative of the steering position of the drives because most mechanical steering systems are configured to require several turns of the steering wheel to span the full range of steering angles of the propulsion devices. For example, some systems require up to six turns of the steering wheel lock-to-lock.
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(18) The propulsion system 100 includes one or more lateral thrusters 15 configured to effectuate lateral thrust on the vessel 10 in the starboard and port directions. In the example at
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(20) The propulsion system 100 further includes a user-input device 40, such as a joystick or a keypad, operable by a user to provide at least a lateral steering input to command lateral movement of the marine vessel and a rotational steering input to command rotational movement of the marine vessel 10. The user steering inputs provided at the user-input device 40 are received at the controller 34 which is communicatively connected to the engine control module (ECM) 41 and 42 of each propulsion device 21 and 22, respectively. Thereby, the controller 34 can communicate instructions to each ECM 41 and 42 to effectuate a commanded magnitude of thrust and a commanded direction of thrust (forward or reverse), as is necessary to effectuate the lateral and/or rotational steering inputs commanded at the user input device 40.
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(22) The disclosed system and method enable lateral and rotational movement of the marine vessel, such as that illustrated in
(23) The disclosed system and method take advantage of the parallelism of the propulsion devices 21 and 22. Forward or reverse thrusts by the one or more propulsion devices 21, 22 may be effectuated and coupled with lateral thrust from the one or more lateral thrusters 15A-15C in order to impart the demanded translational or rotational movement of the vessel at the user input device 40. Where two or more parallel propulsion devices 21 and 22 are present, differential thrust between the propulsion devices may be utilized in some scenarios in order to effectuate rotational motion. By effectuating a forward thrust with one of the propulsion devices and a reverse thrust by the other, where the thrust vectors are parallel and equal in magnitude, the forward and reverse translation forces will couple and counteract one another. The coupled forces will impart a torque about the COT 30. Since the drive angle of the propulsion devices is known to be zero, or in the centered and straight ahead position, then vector analysis can be performed and the lateral thrust needed by the one or more lateral thrusters 15A-15C can be calculated. Thereby, lateral movement in the port direction 46 and the starboard direction 48, as well as forward direction 50 and reverse direction 52, can be effectuated. In certain embodiments, the system 100 may be configured to provide translational movement in other translational directions combining forward/reverse and port/starboard thrusts. Thereby, the disclosed propulsion system 100 enables joystick control to provide lateral and rotational thrust control for mechanically linked and/or steered drives. Accordingly, steer-by-wire is not required and the controller 34 is configured to calculate thrust magnitude and direction utilizing the centered position of the marine drives in order to effectuate various rotational and translational thrusts.
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(26) In another embodiment, the steering position of the one or more propulsion devices 21, 22 is determined based on steering wheel position as measured by wheel position sensor 74 each of the wheel position sensor 74 and the drive position sensor 44 may be any type of position sensors, such as rotary Hall Effect sensors, configurable for sensing the rotational position of the steering wheel 12 and the drive angle of the propulsion device 21, respectively. So long as the drive angle remains center, the joystick thrust mode can remain enabled. If the drive angle θ or steering wheel position associated with the centered drive position changes such that it is not within a predetermined range of the centered position, then the controller may disable the joystick thrust mode such that the user is no longer able to control thrust of the marine vessel via the user input device, such as the joystick or keypad.
(27) In certain embodiments, the controller 34 may be configured to utilize yaw rate or other position information, such as from an inertial measurement unit 26 or other sensor capable of measuring rotational position of the marine vessel, as the basis for controlling thrust magnitude and forward/reverse direction. The sensed yaw rate, for example, may be used as feedback control for adjusting the thrust commands in order to effectuate the commanded rotational and/or translational movement. Namely, the controller 34 may determine an expected yaw rate associated with the lateral and/or rotational thrust command from the user input device and may compare the measured yaw rate from the IMU 26 to the expected yaw rate and adjust the thrust commands in order to reduce a difference between the measured yaw rate and the expected yaw rate.
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(33) In certain embodiments, the frequency of rotation of the illumination 81 indicates the amount the drives need to be turned in order to reach the centered steering position. For example, a faster frequency of rotation indicates a larger amount of turn necessary to reach the centered steering position. As the steering wheel approaches the centered steering position, the frequency of rotation of the illumination 81 around the illuminable ring 80 may slow. In another embodiment, the length, size, or brightness of the illumination may indicate the amount that the steering wheel must be turned in order to reach the centered position. For instance, a long illumination 81 line rotating around the illuminable ring 80, such as that shown in
(34) In certain embodiment, the illuminable ring 80 may also be controlled to indicate that the at least one marine drive 21, 22 is within the range of the centered steering position so as to indicate that the joystick control mode is enabled. For example, the entire illuminable ring 80 may illuminate, such as turn green, once the propulsion devices 21, 22 reach the centered steering position. In certain embodiments, the illumination of the illuminable ring 80 may continue while the joystick control mode is enabled.
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(36) If the steering position is not within the threshold range of the centered steering position at step 210, then steps 204-208 are re-performed in order to instruct the user and or amount that the user must turn the steering wheel in order to reach the centered steering position. In various embodiments, the threshold range of the centered steering position may be a range of steering angles on either side of the straight-ahead steering position where the propulsion devices 21-22 are perpendicular to the transom 24. To provide just one example, the threshold range may be within plus or minus one degree of the centered steering position, or within a predefined percentage of the steering range.
(37) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. Certain terms have been used for brevity, clarity, and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have features or structural elements that do not differ from the literal language of the claims, or if they include equivalent features or structural elements with insubstantial differences from the literal languages of the claims.