CUTTING INSERT HAVING LATERALLY SPACED APART, LONGITUDINALLY EXTENDING WEDGE ABUTMENT SURFACES, TOOL HOLDER AND CUTTING TOOL
20230137637 · 2023-05-04
Assignee
Inventors
Cpc classification
B23C2210/161
PERFORMING OPERATIONS; TRANSPORTING
B23B29/12
PERFORMING OPERATIONS; TRANSPORTING
B23B2205/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B27/16
PERFORMING OPERATIONS; TRANSPORTING
B23B29/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A cutting tool used for grooving and turning operations where a cutting insert is releasably securable in a tool holder. The cutting insert includes insert upper and lower surfaces, at least one of which includes an insert engagement arrangement having two converging insert engagement wedge surfaces. The tool holder includes an insert receiving slot having a clamping jaw surface and a base jaw lower surface, at least one of which includes a slot engagement arrangement having two converging slot engagement wedge surfaces. When assembled, the cutting insert is releasably clamped in the insert receiving slot. The at least one insert engagement arrangement abuts the at least one slot engagement arrangement only at the insert engagement wedge surfaces and the slot engagement wedge surfaces.
Claims
1. A cutting tool (20), comprising: a cutting insert (22), longitudinally elongated in a direction defining an insert longitudinal axis (A), the cutting insert comprising: two opposing insert end surfaces (32) and an insert peripheral surface (30) extending therebetween about the insert longitudinal axis (A), the insert peripheral surface (30) comprising elongated opposing insert upper and lower surfaces (26, 28) and two opposing insert side surfaces (33) and connecting the insert upper and lower surfaces (26, 28), at least one of the insert end surfaces (32) having an integral cutting portion (34); an insert longitudinal plane (P1) containing the insert longitudinal axis (A) and passing midway in-between the two opposing insert side surfaces (33); an insert median plane (M) containing the insert longitudinal axis (A) and passing in-between the insert upper and lower surfaces (26, 28); an insert vertical axis (V) oriented perpendicular to the insert median plane (M) and contained in the insert longitudinal plane (P1); an insert lateral axis (L) oriented perpendicular to the insert longitudinal plane (P1) and contained in the insert median plane (M); at least one elongated insert engagement arrangement (40) formed on at least one of the insert upper surface (26) and the insert lower surface (28), the at least one insert engagement arrangement (40) extending longitudinally in a direction between the insert end surfaces (32) along an insert engagement arrangement longitudinal axis (I); wherein: the at least one insert engagement arrangement (40) comprises two insert engagement wedge surfaces (46) which extend along the insert engagement arrangement longitudinal axis (I) and which define an acute insert engagement angle (θ) by either: a) converging outwardly in a direction from the two insert side surfaces (33) so that the insert engagement angle (θ) is an internal angle; or b) converging inwardly in a direction from the two insert side surfaces (33) so that the insert engagement angle (θ) is an external angle; and the two insert engagement wedge surfaces (46) each comprise an insert abutment surface (50), the insert engagement angle (θ) defined at each insert abutment surface (50) being greater than or equal to 90° and less than or equal to 110°; and a tool holder (24), comprising a clamping portion (60) having: two opposing clamping portion side surfaces (63) and a clamping portion front end surface (64) extending therebetween at a front end of the tool holder (24); an insert receiving slot (62) opening out to the clamping portion front end surface (64) and forming a front slot opening (65) and being longitudinally elongated in a direction defining a slot longitudinal axis (C), the insert receiving slot (62) comprising: an upper clamping jaw (66) comprising a clamping jaw surface (70); and a lower base jaw (68) comprising a base jaw lower surface (72) which faces the clamping jaw surface (70), the upper clamping jaw (66) being resiliently displaceable relative to the lower base jaw (68); wherein: a slot rear surface (74) extending between the clamping jaw surface (70) and the base jaw lower surface (72); a slot longitudinal plane (P1′) containing the slot longitudinal axis (C) and intersecting the clamping jaw surface (70) and the base jaw lower surface (72); a slot median plane (M′) containing the slot longitudinal axis (C) and passing midway in-between the clamping jaw surface (70) and the base jaw lower surface (72); a slot vertical axis (V′) oriented perpendicular to the slot median plane (M′) and contained in the slot longitudinal plane (P1′); a slot lateral axis (L′) oriented perpendicular to the slot longitudinal plane (P1′) and contained in the slot median plane (M′); and at least one elongated slot engagement arrangement (78) formed on at least one of the clamping jaw surface (70) and the base jaw lower surface (72), the at least one slot engagement arrangement (78) extending longitudinally in a direction between the front slot opening (65) and the slot rear surface (74) along a slot engagement arrangement longitudinal axis (S); wherein: the at least one elongated slot engagement arrangement (78) comprises two elongated opposing slot engagement wedge surfaces (84) which extend along the slot engagement arrangement longitudinal axis (I′) and which define an acute slot engagement angle (θ′) by converging in the same outward or inward direction to that of the two insert engagement wedge surfaces (46), from the two clamping portion side surfaces (63); and the two slot engagement wedge surfaces (84) each comprise a slot abutment surface (92), the slot engagement angle (θ) defined at each a slot abutment surface (92) being greater than or equal to 90° and less than or equal to 110°; and wherein: the cutting insert (22) is releasably clamped between the upper clamping jaw (66) and the lower base jaw (68); and the at least one insert engagement arrangement (40) abuts the at least one slot engagement arrangement (78) at the insert abutment surfaces (50) and the slot abutment surfaces (92).
2. The cutting tool (20), according to claim 1, wherein: the at least one insert engagement arrangement (40) abuts the at least one slot engagement arrangement (78) only at the insert abutment surfaces (50) and the slot abutment surfaces (92).
3. The cutting tool (20), according to claim 1, wherein: each insert abutment surface (50) is planar; and each slot abutment surface (92) is convexly curved in a cross-sectional view taken in a plane perpendicular to the slot longitudinal axis (C).
4. The cutting tool (20), according to claim 1, wherein: the two insert engagement wedge surfaces (46) converge outwardly in a direction from the two insert side surfaces (33) so that the insert engagement angle (θ) is an internal angle; and the two slot engagement wedge surfaces (84) converge outwardly in a direction from the two clamping portion side surfaces (63) so that the slot engagement angle (θ′) is an external angle.
5. The cutting tool (20), according to claim 1, wherein: the two insert engagement wedge surfaces (46) have an insert engagement height (H) measured in a direction of the insert vertical axis (V), the insert engagement height (H) being less than 0.5 mm; and the two slot engagement wedge surfaces (84) have a slot engagement height (H′) measured in a direction of the slot vertical axis (V′), the slot engagement height (H′) being less than 0.5 mm.
6. The cutting tool (20), according to claim 1, wherein: the two insert engagement wedge surfaces (46) are spaced apart from each other in a lateral direction along the insert lateral axis (L) by an insert engagement lateral distance (d), the insert engagement lateral distance (d) being greater than five times the insert engagement height (H); and the two slot engagement wedge surfaces (84) are spaced apart from each other in a lateral direction along the slot lateral axis (L′) by a slot engagement lateral distance (d′), the slot engagement lateral distance (d′) being greater than five times the slot engagement height (H′).
7. The cutting tool (20), according to claim 1, wherein: the cutting insert (22) comprises first and second insert engagement arrangements (40), the first insert engagement arrangement formed on the insert upper surface (26) and the second insert engagement arrangement formed on the insert lower surface (28); and the insert receiving slot (62) comprises first and second slot engagement arrangements (78), the first slot engagement arrangement formed on the clamping jaw surface (70) and second slot engagement arrangement formed the base jaw lower surface (72).
8. The cutting tool (20), according to claim 1, wherein the cutting insert (22) is resiliently clamped between the upper clamping jaw (66) and the lower base jaw (68).
9. A cutting insert (22), longitudinally elongated in a direction defining an insert longitudinal axis (A), comprising: two opposing insert end surfaces (32) and an insert peripheral surface (30) extending therebetween about the insert longitudinal axis (A), the insert peripheral surface (30) comprising elongated opposing insert upper and lower surfaces (26, 28) and two opposing insert side surfaces (33) and connecting the insert upper and lower surfaces (26, 28), at least one of the insert end surfaces (32) having an integral cutting portion (34); an insert longitudinal plane (P1) containing the insert longitudinal axis (A) and passing midway in-between the two opposing insert side surfaces (33); an insert median plane (M) containing the insert longitudinal axis (A) and passing in-between the insert upper and lower surfaces (26, 28); an insert vertical axis (V) oriented perpendicular to the insert median plane (M) and contained in the insert longitudinal plane (P1); an insert lateral axis (L) oriented perpendicular to the insert longitudinal plane (P1) and contained in the insert median plane (M); at least one elongated insert engagement arrangement (40) formed on at least one of the insert upper surface (26) and the insert lower surface (28), the at least one insert engagement arrangement (40) extending longitudinally in a direction between the insert end surfaces (32) along an insert engagement arrangement longitudinal axis (I); wherein: the at least one insert engagement arrangement (40) comprises two insert engagement wedge surfaces (46) which extend along the insert engagement arrangement longitudinal axis (I) and which define an acute insert engagement angle (θ) by either: a) converging outwardly in a direction from the two insert side surfaces (33) so that the insert engagement angle (θ) is an internal angle; or b) converging inwardly in a direction from the two insert side surfaces (33) so that the insert engagement angle (θ) is an external angle; the two insert engagement wedge surfaces (46) have an insert engagement height (H) measured in a direction of the insert vertical axis (V), the insert engagement height (H) being less than 0.5 mm; the two insert engagement wedge surfaces (46) each comprise an insert abutment surface (50), the insert engagement angle (θ) defined at each insert abutment surface (50) being greater than or equal to 90° and less than or equal to 110°; and the two insert engagement wedge surfaces (46) are spaced apart from each other in a lateral direction along the insert lateral axis (L) by an insert engagement lateral distance (d), the insert engagement lateral distance (d) being greater than five times the insert engagement height (H).
10. The cutting insert (22), according to claim 9, wherein each insert abutment surface (50) is planar.
11. The cutting insert (22), according to claim 9, wherein the two insert engagement wedge surfaces (46) converge outwardly in a direction from the two insert side surfaces (33) so that the insert engagement angle (θ) is an internal angle.
12. The cutting insert (22), according to claim 10, wherein: the at least one insert engagement arrangement (40) comprises an elongated insert engagement projection (42) which extends lengthwise along the insert engagement arrangement longitudinal axis (I); and the insert engagement wedge surfaces (46) are located on opposite lateral sides of the insert engagement projection (42).
13. The cutting insert (22), according to claim 12, wherein the at least one insert engagement arrangement (40) comprises two insert engagement grooves (44) extending lengthwise along opposite lateral sides of the insert engagement projection (42).
14. The cutting insert (22), according to claim 13, wherein the at least one insert engagement arrangement (40) comprises exactly one insert engagement projection (42) and exactly two insert engagement grooves (44).
15. The cutting insert (22), according to claim 12, wherein: the at least one insert engagement arrangement (40) comprises an insert engagement central surface (48) extending between the two insert engagement wedge surfaces (46), in a direction along the insert lateral axis (L); and the insert engagement central surface (48) is concavely curved in a view along the insert engagement arrangement longitudinal axis (I).
16. The cutting insert (22), according to claim 15, wherein the insert engagement central surface (48) is intersected by the insert longitudinal plane (P1).
17. The cutting insert (22), according to claim 9, wherein the insert engagement angle (θ) defined at each insert abutment surface (50) is greater than or equal to 95° and less than or equal to 100°.
18. The cutting insert (22), according to claim 9, wherein: the at least one insert engagement arrangement (40) is formed on the insert lower surface (28); and on any given side of the insert longitudinal plane (P1), the insert engagement wedge surface (46) is closer to the insert side surface (33) than to the insert longitudinal plane (P1).
19. The cutting insert (22), according to claim 18, wherein. the insert lower surface (28) and the two insert side surfaces (33) intersect distal the insert end surfaces (32) defining an insert lower plane (PL); and the two insert engagement wedge surfaces (46) that are formed on the insert lower surface (28) do not extend beyond the insert lower plane (PL) in a direction away from the insert median plane (M).
20. The cutting insert (22), according to claim 9, wherein: the at least one insert engagement arrangement (40) is formed on the insert upper surface (26); and on any given side of the insert longitudinal plane (P1), the insert engagement wedge surface (46) is further from the insert side surface (33) than from the insert longitudinal plane (P1).
21. The cutting insert (22), according to claim 20, wherein. the insert upper surface (26) and the two insert side surfaces (33) intersect distal the insert end surfaces (32) defining an insert upper plane (PU); and the two insert engagement wedge surfaces (46) that are formed on the insert upper surface (26) do not extend beyond the insert upper plane (PU) in a direction away from the insert median plane (M).
22. The cutting insert (22), according to claim 9, wherein the insert engagement lateral distance (d) is greater than or equal to 1.5 mm and less than or equal to 2.5 mm.
23. The cutting insert (22), according to claim 9, wherein the cutting insert (22) comprises first and second insert engagement arrangements (40), the first insert engagement arrangement formed on the insert upper surface (26) and the second insert engagement arrangement formed on the insert lower surface (28).
24. The cutting insert (22), according to claim 9, wherein the insert engagement arrangement longitudinal axis (I) is parallel to the insert longitudinal axis (A).
25. The cutting insert (22), according to claim 9, wherein the at least one insert engagement arrangement (40) exhibits mirror symmetry about the insert longitudinal plane (P1).
26. The cutting insert (22), according to claim 9, wherein the at least one insert engagement arrangement (40) extends from one axial end of the cutting insert (22) to the other axial end, with respect to the insert longitudinal axis (A).
27. A tool holder (24) comprising a clamping portion (60) having: two opposing clamping portion side surfaces (63) and a clamping portion front end surface (64) extending therebetween at a front end of the tool holder (24); and an insert receiving slot (62) opening out to the clamping portion front end surface (64) and forming a front slot opening (65) and being longitudinally elongated in a direction defining a slot longitudinal axis (C), the insert receiving slot (62) comprising: an upper clamping jaw (66) comprising a clamping jaw surface (70); a lower base jaw (68) comprising a base jaw lower surface (72) which faces the clamping jaw surface (70), the upper clamping jaw (66) being resiliently displaceable relative to the lower base jaw (68); a slot rear surface (74) extending between the clamping jaw surface (70) and the base jaw lower surface (72); a slot longitudinal plane (P′) containing the slot longitudinal axis (C) and intersecting the clamping jaw surface (70) and the base jaw lower surface (72); a slot median plane (M′) containing the slot longitudinal axis (C) and passing midway in-between the clamping jaw surface (70) and the base jaw lower surface (72); a slot vertical axis (V′) oriented perpendicular to the slot median plane (M′) and contained in the slot longitudinal plane (P1′); a slot lateral axis (L′) oriented perpendicular to the slot longitudinal plane (P1′) and contained in the slot median plane (M′); and at least one elongated slot engagement arrangement (78) formed on at least one of the clamping jaw surface (70) and the base jaw lower surface (72), the at least one slot engagement arrangement (78) extending longitudinally in a direction between the front slot opening (65) and the slot rear surface (74) along a slot engagement arrangement longitudinal axis (S); wherein: the at least one slot engagement arrangement (78) comprises two elongated opposing slot engagement wedge surfaces (84) which extend along the slot engagement arrangement longitudinal axis (I′) and which define an acute slot engagement angle (θ′) by either: a) converging outwardly in a direction from the two clamping portion side surfaces (63) so that the slot engagement angle (θ′) is an external angle; or b) converging inwardly in a direction from the two clamping portion side surfaces (63) so that the slot engagement angle (θ′) is an internal angle; the two slot engagement wedge surfaces (84) have a slot engagement height (H′) measured in a direction of the slot vertical axis (V′), the slot engagement height (H′) being less than 0.5 mm; the two slot engagement wedge surfaces (46) each comprise a slot abutment surface (92), the slot engagement angle (θ) defined at each slot abutment surface (92) being greater than or equal to 90° and less than or equal to 110°; and the two slot engagement wedge surfaces (84) are spaced apart from each other in a lateral direction along the slot lateral axis (L′) by a slot engagement lateral distance (d′), the slot engagement lateral distance (d′) being greater than five times the slot engagement height (H′).
28. The tool holder (24), according to claim 27, wherein: each slot abutment surface (92) is convexly curved in a cross-sectional view taken in a plane perpendicular to the slot longitudinal axis (C).
29. The tool holder (24), according to claim 27, wherein the two slot engagement wedge surfaces (84) converge outwardly in a direction from the two clamping portion side surfaces (63) so that the slot engagement angle (θ′) is an external angle.
30. The tool holder (24), according to claim 29, wherein: the at least one slot engagement arrangement (78) comprises a slot engagement groove (80) which extends lengthwise along the slot engagement arrangement longitudinal axis (S); and the slot engagement wedge surfaces (84) are located on opposite lateral sides of the slot engagement groove (80).
31. The tool holder (24), according to claim 30, wherein the at least one slot engagement arrangement (78) comprises two elongated slot engagement projections (82) extending lengthwise along opposite lateral sides of the slot engagement groove (80).
32. The tool holder (24), according to claim 31, wherein the at least one slot engagement arrangement (78) comprises exactly one slot engagement groove (80) and exactly two slot engagement projections (82).
33. The tool holder (24), according to claim 27, wherein: the at least one slot engagement arrangement (78) is formed on the base jaw lower surface (72); along their axial extents, the two slot engagement wedge surfaces (84) each comprise a non-recessed slot engagement portion (88) and a recessed slot engagement portion (90) which extends between the non-recessed slot engagement portion (88) and the clamping portion front end surface (64), along its axial length, the recessed slot engagement portion (90) being recessed with respect to the non-recessed slot engagement portion (88); and the slot abutment surfaces (92) are not formed on the recessed slot engagement portion (90).
34. The tool holder (24), according to claim 33, wherein the slot engagement arrangement longitudinal axis (S) is parallel to the slot longitudinal axis (C).
35. The tool holder (24), according to claim 27, wherein: the at least one slot engagement arrangement (78) comprises a slot engagement central surface (86) extending between the two slot engagement wedge surfaces (84); and the slot engagement central surface (86) is planar.
36. The tool holder (24), according to claim 35, wherein the slot engagement central surface (86) is intersected by the slot longitudinal plane (P1′).
37. The tool holder (24), according to claim 27, wherein: the two slot engagement wedge surfaces (46) each comprise a slot inclined surface (94); and the slot engagement angle (θ′) defined at each slot inclined surface (94) is greater than or equal to 95° and less than or equal to 100°.
38. The tool holder (24), according to claim 27, wherein, on any given side of the slot longitudinal plane (P1′), the slot engagement wedge surface (84) is further from the clamping portion side surface (63) than from the slot longitudinal plane (P1′).
39. The tool holder (24), according to claim 27, wherein the slot engagement lateral distance (d′) is greater than or equal to 1.5 mm and less than or equal to 2.5 mm.
40. The tool holder (24), according to claim 27, wherein the insert receiving slot (62) comprises first and second slot engagement arrangements (78), the first insert receiving slot formed on the clamping jaw surface (70) and the second insert receiving slot formed on the base jaw lower surface (72).
41. The tool holder (24), according to claim 27, wherein the at least one slot engagement arrangement (78) exhibits mirror symmetry about the slot longitudinal plane (P1′).
42. The tool holder (24), according to claim 27, wherein the at least one slot engagement arrangement (78) extends from one axial end of the insert receiving slot (62) to the other axial end, with respect to the slot longitudinal axis (C).
43. A cutting tool (20), comprising: the cutting insert (22) of claim 9 retained in a clamping portion (60) of a tool holder (24).
44. The cutting tool (20) according to claim 43, wherein: the clamping portion (60) comprises: two opposing clamping portion side surfaces (63) and a clamping portion front end surface (64) extending therebetween at a front end of the tool holder; an insert receiving slot (62) opening out to a clamping portion front end surface (64) forming a front slot opening (65) and being longitudinally elongated in a direction defining a slot longitudinal axis (C), the insert receiving slot (62) comprising: an upper clamping jaw (66) comprising a clamping jaw surface (70); and a lower base jaw (68) comprising a base jaw lower surface (72) which faces the clamping jaw surface (70), the upper clamping jaw (66) being resiliently displaceable relative to the lower base jaw (68); wherein: a slot rear surface (74) extending between the clamping jaw surface (70) and the base jaw lower surface (72); a slot longitudinal plane (P1′) containing the slot longitudinal axis (C) and intersecting the clamping jaw surface (70) and the base jaw lower surface (72); a slot median plane (M′) containing the slot longitudinal axis (C) and passing midway in-between the clamping jaw surface (70) and the base jaw lower surface (72); a slot vertical axis (V′) oriented perpendicular to the slot median plane (M′) and contained in the slot longitudinal plane (P1′); a slot lateral axis (L′) oriented perpendicular to the slot longitudinal plane (P1′) and contained in the slot median plane (M′); and at least one elongated slot engagement arrangement (78) formed on at least one of the clamping jaw surface (70) and the base jaw lower surface (72), the at least one slot engagement arrangement (78) extending longitudinally in a direction between the front slot opening (65) and the slot rear surface (74) along a slot engagement arrangement longitudinal axis (S); wherein: the at least one slot engagement arrangement (78) comprises two elongated opposing slot engagement wedge surfaces (84) which extend along the slot engagement arrangement longitudinal axis (I′) and which define an acute slot engagement angle (θ′) by converging in the same outward or inward direction to that of the two insert engagement wedge surfaces (46), from the two clamping portion side surfaces (63); and the two slot engagement wedge surfaces (84) each comprise a slot abutment surface (92), the slot engagement angle (θ) defined at each a slot abutment surface (92) being greater than or equal to 90° and less than or equal to 110°; the cutting insert (22) is releasably clamped between the upper clamping jaw (66) and the lower base jaw (68); and the at least one insert engagement arrangement (40) abuts the at least one slot engagement arrangement (78) at the insert abutment surfaces (50) and the slot abutment surfaces (92).
Description
BRIEF DESCRIPTION OF THE FIGURES
[0109] For a better understanding of the present application and to show how the same may be carried out in practice, reference will now be made to the accompanying drawings, in which:
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[0125] It will be appreciated that for simplicity and clarity of illustration, elements shown in the figures have not necessarily been drawn to scale. For example, the dimensions of some of the elements may be exaggerated relative to other elements for clarity, or several physical components may be included in one functional block or element. Further, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements.
DETAILED DESCRIPTION OF THE INVENTION
[0126] In the following description, various aspects of the subject matter of the present application will be described. For purposes of explanation, specific configurations and details are set forth in sufficient detail to provide a thorough understanding of the subject matter of the present application. However, it will also be apparent to one skilled in the art that the subject matter of the present application can be practiced without the specific configurations and details presented herein.
[0127] Attention is first drawn to
[0128] Referring now to
[0129] Referring to
[0130] Located at, and formed integrally with (i.e., having unitary one-piece construction with), at least one of the end surfaces 32 is a cutting portion 34. The cutting portion 34 can have a cutting edge 36 associated with the insert upper surface 26. In accordance with some embodiments of the subject matter of the present application there can be two cutting portions 34. In such a configuration, the cutting insert 22 can be double-ended and indexable and exhibit mirror symmetry about an insert lateral plane P2, where the insert lateral plane P2 is oriented perpendicular to the insert longitudinal axis A, contains the insert lateral axis L. and passes midway in-between the insert end surfaces 32. Alternatively, one of the cutting portions 34 can be associated with the insert lower surface 28 (not shown), in which case the cutting insert 22, does not exhibit mirror symmetry about the insert lateral plane P2, although it may instead exhibit 180° rotational symmetry about the insert lateral axis I. The cutting insert 22 can be narrower in the widthwise direction (i.e., along the insert lateral axis L) than in the height wise direction (i.e., along the insert vertical axis V).
[0131] Referring to
[0132] The at least one insert engagement arrangement 40 extends longitudinally in a direction between the insert end surfaces 32 along an insert engagement arrangement longitudinal axis I. In accordance with some embodiments of the subject matter of the present application, the insert engagement arrangement longitudinal axis I can be parallel to (and offset from) the insert longitudinal axis A. The at least one insert engagement arrangement 40 can extend from one axial end of the cutting insert 22 to the other axial end, with respect to the insert longitudinal axis A.
[0133] Making reference to
[0134] The at least one insert engagement arrangement 40 includes two elongated opposing insert engagement wedge surfaces 46. One insert engagement wedge surface 46 can be associated with each groove 44. The two insert engagement wedge surfaces 46 extend along the insert engagement arrangement longitudinal axis I. That is to say, the two insert engagement wedge surfaces 46 extend lengthwise in a direction of the insert engagement arrangement longitudinal axis I. The two insert engagement wedge surfaces 46 are located on opposite sides of the insert engagement arrangement longitudinal axis I in a view along the insert vertical axis V. In accordance with some embodiments of the subject matter of the present application the insert engagement wedge surfaces 46 can be located on opposite lateral sides of the insert engagement projection 42.
[0135] The two insert engagement wedge surfaces 46 are sloped in a direction towards the insert longitudinal axis A in opposite lateral directions (i.e., in opposite directions along the insert lateral axis L). The two insert engagement wedge surfaces 46 converge towards each other to define an acute insert engagement angle θ. The insert engagement angle θ is measured in view along the insert longitudinal axis A.
[0136] As seen in
[0137] Alternatively, the at least one insert engagement arrangement 40 can include a female member. In such a configuration (not shown), the two insert engagement wedge surfaces 46 converge inwardly (i.e., towards the insert longitudinal axis A) in a direction from the two insert side surfaces 33 so that the insert engagement angle θ is an external angle. The two insert engagement wedge surfaces 46 can face towards each other. The former configuration is preferable. It should be appreciated that throughout the detailed description and claims, an “internal angle” refers to an angle between two surface components of a member surface as measured internal to the member, whereas an “external angle” refers to an angle between two surface components of a member surface as measured external to the member.
[0138] Reverting to
[0139] Reverting to
[0140] In accordance with some embodiments of the subject matter of the present application, in the configuration with two insert engagement arrangements 40 (formed on the insert upper surface 26 and the insert lower surface 28), the two insert engagement wedge surfaces 46 belonging to the first insert engagement arrangement 40 formed on insert upper surface 26 are identical to the two insert engagement wedge surfaces 46 belonging to the second insert engagement arrangement 40 formed on the insert lower surface 28, apart from their axial length. The at least one insert engagement arrangement 40 can exhibit mirror symmetry about the insert longitudinal plane P1.
[0141] The two insert engagement wedge surfaces 46 are spaced apart from each other in a lateral direction along the insert lateral axis L by an insert engagement lateral distance d. In accordance with some embodiments of the subject matter of the present application, the insert engagement lateral distance d can be greater than or equal to 1.5 mm and less than or equal to 2.5 mm. Preferably, the insert engagement lateral distance d can be equal to 2.13 mm.
[0142] In accordance with some embodiments of the subject matter of the present application, the at least one insert engagement arrangement 40 can include an insert engagement central surface 48 which extends between the two spaced apart insert engagement wedge surfaces 46. That is to say, the two insert engagement wedge surfaces 46 are located on opposite lateral sides of the insert engagement central surface 48. The insert engagement central surface 48 extends lengthwise in a direction along the insert engagement arrangement longitudinal axis I. The insert engagement central surface 48 can be concavely curved in a view along the insert engagement arrangement longitudinal axis I. Thus, the peak of the insert engagement projection 42 can include an elongated insert concavity 49. The insert engagement central surface 48 (and the insert concavity 49) can be intersected by the insert longitudinal plane P1.
[0143] Making reference again to
[0144] Referring to
[0145] The insert engagement angle θ defined at each insert abutment surface 50 is greater than or equal to 90° and less than or equal to 110°. When the insert engagement angle θ defined at each insert abutment surface 50 is greater than 110°, the insert abutment surface 50 is prone to slide laterally over a corresponding abutment surface on the insert receiving slot when the cutting insert 22 is subject to lateral cutting forces CF. Preferably, the insert engagement angle θ defined at each insert abutment surface 50 can be greater than or equal to 95° and less than or equal to 100°. Further preferably, the insert engagement angle θ defined at each insert abutment surface 50 can be equal to 98.8°.
[0146] Attention is now drawn to
[0147] Referring to
[0148] Referring to
[0149] The at least slot engagement arrangement 78 extends longitudinally in a direction between the front slot opening 65 and the slot rear surface 74 along a slot engagement arrangement longitudinal axis S. In accordance with some embodiments of the subject matter of the present application, the at least one slot engagement arrangement 78 can extend from one axial end of the insert receiving slot 62 to the other axial end, with respect to the slot longitudinal axis C. In the configuration with the at least one slot engagement arrangement 78 located at the base jaw lower surface 72, the slot engagement arrangement longitudinal axis S can be parallel to (and offset from) the slot longitudinal axis C.
[0150] Making reference to
[0151] The at least one slot engagement arrangement 78 includes two elongated opposing slot engagement wedge surfaces 84. One slot engagement wedge surface 84 can be associated with each projection 82. The two slot engagement wedge surfaces 84 extend along the slot engagement arrangement longitudinal axis I′. That is to say, the two slot engagement wedge surfaces 84 extend lengthwise in a direction of the slot engagement arrangement longitudinal axis S. The two slot engagement wedge surfaces 84 are located on opposite sides of the slot engagement arrangement longitudinal axis I′ in a view along the slot vertical axis V′. In accordance with some embodiments of the subject matter of the present application, the slot engagement wedge surfaces 84 can be located on opposite longitudinal sides of the slot engagement groove 80.
[0152] The two slot engagement wedge surfaces 84 are sloped in a direction towards the slot longitudinal axis C in opposite lateral directions (i.e., in opposite directions along the slot lateral axis L′). The two slot engagement wedge surfaces 84 converge towards each other to define an acute slot engagement angle θ′. The slot engagement angle θ′ is measured in a view along the slot longitudinal axis C.
[0153] As seen in
[0154] Alternatively, the at least one slot engagement arrangement 78 can include a male member. In such a configuration (not shown), the two slot engagement wedge surfaces 84 converge inwardly (i.e., towards the slot longitudinal axis C) in a direction from the two clamping portion side surfaces 63 so that the slot engagement angle θ′ is an internal angle. In such case, the two slot engagement wedge surfaces 84 can face away from each other. The former configuration is preferable. In accordance with some embodiments of the subject matter of the present application, on any given side of the slot longitudinal plane P1′, the slot engagement wedge surface 84 can be further from the clamping portion side surface 63 than from the slot longitudinal plane P1′.
[0155] Reverting to
[0156] In accordance with some embodiments of the subject matter of the present application, in the configuration with two slot engagement arrangements 78, the first formed on the clamping jaw surface 70 and the second formed on the base jaw lower surface 72, the two slot engagement wedge surfaces 84 belonging to the first slot engagement arrangement 78 formed on clamping jaw surface 70 are identical to the two insert engagement wedge surfaces 46 belonging to the second slot engagement arrangement 78 formed on the base jaw lower surface 72, apart from their length. The at least one slot engagement arrangement 78 can exhibit mirror symmetry about the slot longitudinal plane P1′.
[0157] Referring to
[0158] In accordance with some embodiments of the subject matter of the present application, the at least one slot engagement arrangement 78 can include a slot engagement central surface 86 which extends between the two slot engagement wedge surfaces 84. That is to say, the two slot engagement wedge surfaces 84 are located on opposite lateral sides of the slot engagement central surface 86. The slot engagement central surface 86 can extend lengthwise in a direction of the slot engagement arrangement longitudinal axis S. The slot engagement central surface 86 can be planar. The slot engagement central surface 86 can be intersected by the slot longitudinal plane P1′.
[0159] In accordance with some embodiments of the subject matter of the present application, the two slot engagement wedge surfaces 84 each include a slot inclined surface 94. The slot inclined surface 94 can be planar. The slot engagement angle θ′ defined at each slot inclined surface 94 can be less than the insert engagement angle θ defined at each insert engagement wedge surface 46. The slot engagement angle θ′ defined at each slot inclined surface 94 can be greater than or equal to 90° and less than or equal to 110°. Preferably, the slot engagement angle θ′ defined at each slot inclined surface 94 can be greater than or equal to 92.5° and less than or equal to 97.5°. Further preferably, the slot engagement angle θ′ defined at each slot inclined surface 94 can be equal to 94°.
[0160] Making reference again to
[0161] Referring to
[0162] The slot engagement angle θ′ defined at each slot abutment surface 92 can be greater than or equal to 90° and less than or equal to 110°. When the slot engagement angle θ′ defined at each slot abutment surface 92 is greater than 110°, the insert abutment surface 50 is prone to slide laterally over the slot abutment surface 92 when the cutting insert is subject to lateral cutting forces CF. Preferably, the slot engagement angle θ′ defined at each slot abutment surface 92 can be greater than or equal to 95° and less than or equal to 100°.
[0163] Referring back to
[0164] Each insert engagement arrangement 40 engages with a corresponding slot engagement arrangement 78. The two slot engagement wedge surfaces 84 converge in the same outward or inward direction to that of the two insert engagement wedge surfaces 46, from the two clamping portion side surfaces 63. That is to say, when the two insert engagement wedge surfaces 46 converge outwardly in a direction from the two insert side surfaces 33, the two slot engagement wedge surfaces 84 converge outwardly in a direction from the two clamping portion side surfaces 63. Likewise, when the two insert engagement wedge surfaces 46 converge inwardly in a direction from the two insert side surfaces 33, the two slot engagement wedge surfaces 84 converge inwardly in a direction from the two clamping portion side surfaces 63. It is noted that when the insert engagement angle θ is an internal angle, the slot engagement angle θ′ is an external angle, and vice versa. In accordance with some embodiments of the subject matter of the present application, referring to also
[0165] The at least one insert engagement arrangement 40 abuts the at least one slot engagement arrangement 78 at the insert abutment surface 50 and the slot abutment surface 92. Such a configuration provides improved stability of the cutting insert 22 in the insert receiving slot 62 against lateral cutting forces CF (i.e., in the direction of the slot lateral axis L′). In accordance with some embodiments of the subject matter of the present application, the at least one insert engagement arrangement 40 can abut the at least one slot engagement arrangement 78 only at the insert abutment surfaces 50 and the slot abutment surfaces 92. That is to say, the remainder of the at least one insert engagement arrangement 40 can be spaced apart from the remainder of the at least one slot engagement arrangement 78. Likewise, it is noted that, the remainder of the insert upper surface 26 and/or insert lower surface 28 that are not part of an insert engagement arrangement 40 can be spaced apart from remainder of the clamping jaw surface 70 and/or base jaw lower surface 72 that are not part of a slot engagement arrangement 78. In particular, it is further noted that the slot inclined surface 94 may not be in contact with the at least one insert engagement arrangement 40. It is yet further noted that a common interface between the at least one insert engagement arrangement 40 and the at least one slot engagement arrangement 78 may not include serrations having a series of alternating troughs and crests which inter-engage with each other, as disclosed in, for example, WO 2004/062839, and potentially result in an over-determined arrangement having unstable seating.
[0166] Although the subject matter of the present application has been described to a certain degree of particularity, it should be understood that various alterations and modifications could be made without departing from the spirit or scope of the invention as hereinafter claimed. For example, the insert engagement wedge surfaces 46 and/or the slot engagement wedge surfaces 84 can include two component surfaces which are axially spaced apart by a cut-out (i.e., recessed) portion, as disclosed in for example, U.S. Pat. No. 9,033,622.