Control system for an electric generator
11619202 · 2023-04-04
Assignee
Inventors
Cpc classification
H02K7/1876
ELECTRICITY
F05B2270/301
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03B13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention pertains to systems and methods for controlling machines that generate electricity using a source of renewable energy, namely gravity. In overview, an electro-magnetic subsystem of the machine harvests the kinetic energy of a buoyant shuttle as it falls through air and into a bi-level tank. The shuttle is then arrested in the bi-level water tank and returned, by virtue of the shuttle's buoyancy, to its start point for a subsequent duty cycle. The return of the shuttle is made possible by a hydro-pneumatic subsystem of the machine that overcomes the potential energy needed to raise and lower the upper water level in the bi-level tank to compensate for a transit of the shuttle through the tank. The hydro-pneumatic subsystem does this by cyclically maintaining the required difference in water levels in the bi-level tank.
Claims
1. A control system for operating a machine to generate electric power with kinetic energy harvested from a buoyant shuttle as the shuttle falls through air while engaged with a linear generator, which comprises: a plurality of motion sensors respectively mounted at predetermined locations on the machine to track the shuttle during its transit along a vertically oriented closed-loop pathway defined by a bi-level tank, wherein the bi-level tank has an upper water surface and a lower water surface with both located on the closed-loop pathway; a first valve system mounted on the bi-level tank for maintaining the upper water surface above the lower water surface, to establish the closed-loop pathway with an airway portion outside the bi-level tank and a waterway portion inside the bi-level tank; a second valve system for controlling the operation of a piston plate submerged in the bi-level tank, wherein the second valve system activates the piston plate to move a predetermined volume of water up and down along the waterway portion of the closed-loop pathway in the bi-level tank, to compensate for the transit of the buoyant shuttle along the waterway portion of the closed-loop pathway; and a control unit connected respectively with the plurality of sensors, with the first valve system, and with the second valve system to maintain a continuity for shuttle transit along the closed-loop pathway, and to coordinate the up and down movement of water along the waterway in the bi-level tank with the entry of the shuttle onto the waterway and its exit from the waterway during a predetermined time duration Δt.
2. The control system of claim 1 wherein the closed-loop pathway comprises: a plurality of consecutive time zones, wherein each time zone has a same time duration Δt; and at least one motion sensor is positioned in each time zone, with the motion sensor being located at the beginning of the time zone.
3. The control system of claim 2 further comprising: a computer included in the control unit; and a timer connected with the computer for use by the computer in monitoring input from the motion sensors to determine the location and velocity of the shuttle during its transit of the closed-loop pathway.
4. The control system of claim 2 wherein the second valve system is incorporated into a hydro-pneumatic subsystem of the machine, and the hydro-pneumatic subsystem comprises: a receiver tank; an air compressor connected with the receiver tank to maintain a predetermined compressed air pressure in the receiver tank; and a compressed air chamber interconnecting the receiver tank in fluid communication with the piston plate for activating the piston plate for moving the predetermined volume of water up and down during each time duration Δt.
5. The control system of claim 4 wherein the predetermined volume of water and the volume of shuttle are equal.
6. The control system of claim 2 wherein there are five consecutive time zones along the closed-loop pathway, and each time zone is respectively identified individually as a sequential zone A-E, and wherein each time zone has at least one time segment and wherein the shuttle will have a characteristic velocity value, v, within the time segment.
7. The control system of claim 6 wherein: time zone A identifies a time of engagement, t.sub.e, between the falling shuttle and the linear generator, and wherein the shuttle has a constant engagement velocity, v.sub.e, during a Δt; time zone B identifies velocity changes for the shuttle as the shuttle droops into the bi-level tank for continued transit on the underwater portion of the closed-loop pathway; time zones C and D identify a rise time, t.sub.r, at a same terminal velocity, v.sub.t, for the shuttle during a respective Δt; and time zone E identifies a transition time and velocity changes therein for the shuttle as the shuttle moves from the waterway portion of the closed-loop pathway to the airway portion of the closed-loop pathway, during a Δt.
8. The control system of claim 7 wherein time zone B comprises: a deceleration time segment, t.sub.dc, wherein the shuttle velocity decreases from v.sub.e to v=0 in the bi-level tank after the shuttle disengages from the linear generator; and an acceleration time segment, t.sub.ac, wherein the shuttle velocity increases from v=0 to a terminal velocity, v.sub.t, for its ascent on the waterway portion of the closed-loop pathway prior to a shuttle breach from the bi-level tank.
9. The control system of claim 7 wherein time zone E comprises: a breaching time segment, t.sub.b, wherein the shuttle maintains v.sub.t until shuttle breach when v=0; a stay time, t.sub.s, immediately following t.sub.b, wherein the shuttle velocity remains zero until a release of the shuttle will fulfill Δt; and a free fall time, t.sub.f, as the shuttle accelerates from v=0 to v.sub.e after its release for engagement with the linear generator.
10. The control system of claim 1 wherein Δt is established to satisfy the power requirements of the machine where the output power, P.sub.o, harvested from the kinetic energy of the shuttle by the linear generator during Δt is greater than the input power, P.sub.i, required to overcome the potential energy needed to lift water in the bi-level tank for operating the machine.
11. A machine for generating electric power with kinetic energy harvested from a buoyant shuttle as the shuttle falls through air under the influence of gravity, which comprises: a bi-level tank defining a vertically oriented closed-loop pathway, wherein the bi-level tank has an upper water surface and a lower water surface which are respectively located on the closed-loop pathway with a predetermined vertical separation therebetween to establish the closed-loop pathway with an airway portion outside the bi-level tank and with a waterway portion inside the bi-level tank; an electro-magnetic subsystem including a linear generator, wherein the linear generator is vertically aligned along the airway portion of the closed-loop pathway for engagement with the shuttle to harvest the kinetic energy of the shuttle as it falls along the airway portion of the closed-loop pathway; a hydro-pneumatic subsystem including a displacement device, wherein the displacement device is submerged in the bi-level tank and is activated to compensate for a transit of the buoyant shuttle along the waterway portion of the closed loop pathway by overcoming the potential energy needed to periodically move a predetermined volume of water upwardly along the waterway portion of the closed loop pathway in the bi-level tank; a plurality of motion sensors respectively mounted at predetermined locations on the machine to track the buoyant shuttle during its transit along the closed loop pathway; and a control unit connected with the plurality of sensors in the electro-magnetic subsystem to coordinate the up and down movement of water along the waterway in the bi-level tank driven be the hydro-pneumatic subsystem to accommodate the entry of the shuttle onto the waterway portion and its exit from the waterway portion of the closed-loop pathway.
12. The machine of claim 11 wherein the closed-loop pathway comprises: a plurality of five consecutive time zones aligned along the closed-loop pathway, wherein each time zone is sequentially identified as a zone A-E, and wherein each time zone includes at least one time segment with a characteristic shuttle velocity value, v, and further wherein each time zone has a same time duration Δt with a motion sensor located at the beginning of the time zone; a computer included in the control unit; and a timer connected with the computer for use by the computer in monitoring input from the motion sensors to determine the location and velocity of the shuttle during its transit along the closed-loop pathway.
13. The machine of claim 12 wherein the hydro-pneumatic subsystem of the machine further comprises: a piston plate submerged in the bi-level tank, wherein the piston plate has an upper surface and an underside, wherein the upper surface is in fluid contact with water in the bi-level tank a receiver tank; an air compressor connected with the receiver tank to maintain a predetermined compressed air pressure in the receiver tank; and a compressed air chamber interconnecting the receiver tank in fluid communication with an underside surface of the piston plate for activating the piston plate to move the predetermined volume of water upwardly in the bi-level tank during each time duration Δt, and for exhausting air from the air chamber at the end of the time duration Δt.
14. The machine of claim 12 wherein: time zone A identifies a time of engagement, t.sub.e, between the falling shuttle and the linear generator, and wherein the shuttle has a constant engagement velocity, v.sub.e, during a time duration Δt; time zone B identifies a transition time with velocity changes for the shuttle as the shuttle moves from the airway portion of the closed-loop pathway to the waterway portion of the closed-loop pathway, during Δt; time zones C and D identify a rise time, t.sub.r, at a same terminal velocity, v.sub.t, for the shuttle during a respective Δt; and time zone E identifies a transition time with velocity changes therein for the shuttle as the shuttle moves from the waterway portion of the closed-loop pathway to the airway portion of the closed-loop pathway, during Δt.
15. The machine of claim 14 wherein time zone B comprises: a deceleration time segment, t.sub.dc, wherein the shuttle velocity decreases from v.sub.e to v=0 in the bi-level tank after the shuttle disengages from the linear generator; and an acceleration time segment, t.sub.ac, wherein the shuttle velocity increases from v=0 to a terminal velocity, v.sub.t, for its ascent on the waterway portion of the closed-loop pathway prior to a shuttle breach from the bi-level tank.
16. The machine of claim 14 wherein time zone E comprises: a breaching time segment, t.sub.b, wherein the shuttle maintains v.sub.t until shuttle breach when v=0; a variable stay time, t.sub.s, immediately following t.sub.b, wherein the shuttle is held stationary with a zero velocity until a release of the shuttle will fulfill Δt; and a free fall time, t.sub.f, as the shuttle accelerates from v=0 to v.sub.e after its release for engagement with the linear generator.
17. The machine of claim 12 wherein Δt is established to satisfy the power requirements of the machine wherein an output power, P.sub.o, harvested from the kinetic energy of the shuttle by the linear generator during Δt is greater than the input power, P.sub.i, required to overcome the potential energy needed to lift water in the bi-level tank for operating the machine.
18. A method for operating a machine to generate electric power using kinetic energy harvested from a buoyant shuttle as the shuttle falls during its engagement with a linear generator, which comprises: positioning a plurality of sensors at predetermined locations on the machine to track the buoyant shuttle during its transit along a vertically oriented closed-loop pathway defined by a bi-level tank, wherein the bi-level tank has an upper water surface and a lower water surface located on the closed loop pathway: operating a hydrodynamic valve system mounted on the bi-level tank to maintain the upper water surface above the lower water surface, to establish the closed-loop pathway with an airway portion outside the bi-level tank and with a waterway portion inside the bi-level tank; activating a pneumatic valve system for controlling the operation of a piston plate submerged in the bi-level tank to move a predetermined volume of water up and down along the waterway portion of the closed loop pathway in the bi-level tank, to compensate for the transit of the buoyant shuttle along the waterway portion of the closed loop pathway; and controlling the operating step and the activating step with a control unit connected respectively with the plurality of sensors, to coordinate the up and down movement of water along the waterway in the bi-level tank, with the entry of the shuttle onto the waterway and its exit from the waterway.
19. The method of claim 18 wherein the activating step is accomplished using compressed air with the pneumatic system, and the method further comprises the steps of: placing pressure sensors at selected locations on the machine; and monitoring the pressure sensors to control an operation of the machine.
20. The method of claim 19 further comprising the step of selectively stopping the machine for a periodic maintenance requirement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(9) In the description of the preferred embodiments the notations set forth below are frequently used to help clarify the text. At the outset, it is to be appreciated that the control of a machine in accordance with the present invention is primarily a matter of timing. Accordingly, velocities and changes in the velocities for moving components of the machine, and the need for coordinating these velocities with changes in machine configurations are crucial for control purposes. Accordingly, the following notations are provided for reference purposes with the disclosure of the present invention.
(10) Notations
(11) t.sub.f is the fall time needed for accelerating a shuttle from zero velocity at launch to a constant velocity v.sub.e;
(12) t.sub.e is the time duration of shuttle engagement with a linear generator at the constant velocity v.sub.e;
(13) t.sub.dc is the time for shuttle deceleration to zero velocity in the lower tank;
(14) t.sub.ac is shuttle acceleration from zero velocity in the lower transfer tank to a terminal velocity v.sub.t in the upper tower tank;
(15) t.sub.r is shuttle rise in the upper tower tank at the constant terminal velocity v.sub.t;
(16) t.sub.b is a time immediately before the shuttle breaches from the upper tower tank; and
(17) t.sub.s is a stay time (i.e. reset) for coordinating the next sequential shuttle launch.
(18) With reference to
(19) A functional separation between the subsystems 12/14 is identified by the demarcation line 16 which shows that both subsystems 12/14 cooperate with each other via water in a bi-level tank which is generally designated 22. As shown, the bi-level tank 22 includes a lower transfer tank 24 and an upper tower tank 26. An access valve 28 is provided for selective access into the lower transfer tank 24, and a transfer valve 30 is provided to close and thereby isolate the upper tower tank 26 from the lower transfer tank 24 when the access valve 28 is open. Note: the access valve 28 and the transfer valve 30 cannot be open at the same time.
(20) Still referring to
(21) As shown in
(22) The hydro-pneumatic subsystem 14 of the power plant 10 includes an air compressor 42 which is continuously operated to maintain air pressure in a compressed air receiver tank 44. Specifically, air pressure in the receiver tank 44 is maintained at a level equal to H± where H represents the head height of water pressure in the upper tower tank 26 of the electro-magnetic subsystem 12. The hydro-pneumatic subsystem 14 also includes an air chamber 46 that is separated from the receiver tank 44 by a burst valve 48. As shown, the air chamber 46 extends from the burst valve 48 to a piston plate 50 which is located in the lower transfer tank 24 of the bi-level tank 22. Inside the lower transfer tank 24 a collapsible bellows 52 is connected to the piston plate 50 and extends therefrom to the edge of the lower transfer tank 24 to surround a portion of the air chamber 46. It is the bellows 52 that allows the piston plate 50 to reciprocally move up and down in the lower transfer tank 24.
(23)
(24) Referring to
(25) In
(26) In detail, the airway portion 74 of the closed-loop pathway 72 extends from the water surface of the upper level 40 in the bi-level tank 22 where the shuttle 34 breaches and comes to rest at the launch point 36. The airway portion 74 then continues downward along the linear generator 32 where the shuttle 34 falls under the influence of gravity. The airway portion 74 then ends after the shuttle 34 disengages from the linear generator 32 and dives through the water surface at the lower level 38 in the bi-level tank 22. The waterway portion 76 of the closed-loop pathway 72 then starts at the lower level 38 and continues downward to the turnaround point 78 at the bottom of the bi-level tank 22. From the turnaround point 78 the waterway portion 76 extends upward through the upper tower tank 26 of the bi-level tank 22 to the water surface at the upper level 40.
(27) Control over an operation of the power plant (machine) 10 during a complete operational circuit of the shuttle 34 is primarily a matter of time control and pressure monitoring. Accordingly,
(28) In detail,
(29) In addition to the velocity sensors 80a-g, a pressure sensor 82a is positioned to monitor the compressed air pressure H± in the receiver tank 44. Further, a pressure sensor 82b is positioned to monitor air pressure changes in the air chamber 46 and, a pressure sensor 82c is positioned to monitor water pressure changes in the lower transfer tank 24. As intended for the present invention the pressure sensors 82a-c are connected to the monitor 68 to ensure proper operating pressures in the receiver tank 44, in the air chamber 46 and in the lower transfer tank 24. Moreover, in the event of any impermissible deviation from predetermined operating ranges of the afore-mentioned pressures will indicate a stop function 70. Likewise, deviations in velocity or location information of the shuttle 34 will indicate a stop function 70.
(30) Still referring to
(31) Referring to
(32) The vertical oriented timeline 88 in
(33) By cross referencing
(34) At the beginning of the operational timeframe to the access valve 28 of the lower transfer tank 24 is open to receive a shuttle 34 into the lower transfer tank 24, after it disengages from the linear generator 32. Also, at the time to, in the hydro-pneumatic subsystem 14 the burst valve 48 from the receiver tank 44 has been deactivated while the pressure valve 54 in the air chamber 46 is open and the exhaust valve 56 is closed.
(35) At the time t.sub.1, after the shuttle has entered the lower transfer tank 24, the access valve 28 is closed. The transfer valve 30 is simultaneously opened to provide for an unobstructed transit of the shuttle 34 from the lower transfer tank 24 and into the upper tower tank 26. At the time t.sub.2, the burst valve 48 has been activated to move the piston plate 50 upwardly into the lower transfer tank 24. The consequence here is to thereby displace water from the lower transfer tank 24 and into the upper tower tank 26. At the time t.sub.3, after the shuttle 34 has transited from the lower transfer tank 24 and into the upper tower tank 26 the burst valve 48 can be deactivated. Also, at the time t.sub.3 the pressure valve 54 can be closed in the air chamber 46 and the exhaust valve 56 can be opened to exhaust compressed air between the piston plate 50 and the pressure valve 54 from the air chamber 46 and into the atmosphere.
(36) Between the times t.sub.3 and t.sub.4, after compressed air has been exhausted from the air chamber 46 and the burst valve 48 has been deactivated, the pressure valve 54 in the air chamber 46 can be opened and the exhaust valve 56 closed. Then, between the times t.sub.4 and t.sub.5, after the computer 66 has adjusted time zone E for the necessary stay (reset) time t.sub.s, the machine 10 is reset and properly configured for the next complete operational circuit of a shuttle 34.
(37) While the particular invention as herein shown and disclosed in detail is fully capable of obtaining the objects and providing the advantages herein before stated, it is to be understood that it is merely illustrative of the presently preferred embodiments of the invention and that no limitations are intended to the details of construction or design herein shown other than as described in the appended claims.