BLOWER ASSEMBLY WITH DETACHABLE MOTOR MODULE
20230136168 · 2023-05-04
Inventors
Cpc classification
F04D29/4253
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61H33/028
HUMAN NECESSITIES
F04D29/626
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61H2033/0079
HUMAN NECESSITIES
F04D29/403
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/0606
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/601
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A blower assembly for a tub, a hand dryer, etc, may include a first module securable to a structure, the first module defining one of an air inlet and an air outlet. A second module defining the other of the air inlet and the air outlet, the second module including a motor, the motor drivingly engaged to a blower to, in use, drive an air flow from the air inlet to the air outlet. The second module is detachably securable to the first module such that the second module is secured to the structure via the first module.
Claims
1. A blower assembly, comprising: a first module securable to a structure, the first module defining one of an air inlet and an air outlet; and a second module defining the other of the air inlet and the air outlet, the second module including a motor, the motor drivingly engaged to a blower to, in use, drive an air flow from the air inlet to the air outlet, wherein the second module is detachably securable to the first module such that the second module is secured to the structure via the first module.
2. The blower assembly of claim 1, wherein the blower is mounted to either one of the first module and the second module.
3. The blower assembly of claim 1, including a heating element in the first module and in a flow channel between the air inlet and air outlet to heat air passing therethrough.
4. The blower assembly of claim 1, wherein the first module has a power inlet for connection to an electrical power source, the motor electrically connected to the electrical power source through the first module.
5. The blower assembly of claim 1, wherein the air outlet is defined by the first module and the air inlet defined by the second module.
6. The blower assembly of claim 1, wherein the first module includes a first electrical connector and the second module includes a second electrical connector, the first connector electrically connected to the second connector when the first module is engaged to the second module.
7. The blower assembly according to claim 6, wherein the first module and the second module form a translation joint therebetween for engagement of the first electrical connector with the second electrical connector when the second module penetrates the first module.
8. The blower assembly according to claim 7, wherein the second module has a rotational joint between a first housing and a second housing thereof, the second electrical connector being in the first housing, the rotational joint allowing the second housing to be rotated into locking engagement with the first module while the first electrical connector and the second electrical connector remain electrically connected.
9. The blower assembly according to claim 8, wherein the first housing the second housing are releasably connected by snapfit connectors.
10. The blower assembly of claim 1, wherein the first module defines at least one first connecting member matingly engageable to at least one second connecting member defined by the second module to maintain the first module secured to the second module.
11. The blower assembly of claim 10, wherein the at least one first connecting member includes one of an L-shaped slot and a tab and wherein the at least one second connecting member includes the other of the L-shaped slot and the tab, the tab slidably receivable within the L-shaped slot to lock the first connecting member to the second connecting member.
12. The blower assembly of claim 11, wherein the L-shaped slot includes a plurality of L-shaped slots and wherein the tab includes a plurality of tabs.
13. The blower assembly according to claim 1, wherein the second module is solely powered via the first module.
14. A blower assembly comprising: a first module securable to a structure, the first module defining one of an air inlet and an air outlet, the first module configured to be wired to a power source, and having a first electrical connector; and a second module defining the other of the air inlet and the air outlet, the second module including a motor, the motor drivingly engaged to a fan to, in use, drive an air flow from the air inlet to the air outlet, wherein the second module is wireless and has a second electrical connector; wherein the second module is detachably securable to the first module by a translation such that the second module is secured to the structure via the first module, and such that the first connector and the second connector are electrically connected for the second module to be electrically powered via the first module.
15. The blower assembly of claim 14, wherein the second module has a rotational joint between a first housing and a second housing thereof, the second connector being in the first housing, the rotational joint allowing the second housing to be rotated into locking engagement with the first module while the first connector and the second connector remain electrically connected.
16. The blower assembly according to claim 15, wherein the first housing the second housing are releasably connected by snapfit connectors.
17. The blower assembly of claim 14, wherein the air outlet is defined by the first module and the air inlet defined by the second module.
18. The blower assembly according to claim 14, wherein the first module and the second module form a translation joint therebetween for engagement of the first electrical connector with the second electrical connector when the second module penetrates the first module.
19. The blower assembly of claim 14, wherein the first module defines at least one first connecting member matingly engageable to at least one second connecting member defined by the second module to maintain the first module secured to the second module.
20. The blower assembly of claim 19, wherein the at least one first connecting member includes one of an L-shaped slot and a tab and wherein the at least one second connecting member includes the other of the L-shaped slot and the tab, the tab slidably receivable within the L-shaped slot to lock the first connecting member to the second connecting member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Reference is now made to the accompanying figures in which:
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DETAILED DESCRIPTION
[0020] Referring to
[0021] In the illustrated embodiment, the tub 10 is a self-supporting tub, commonly referred to as a freestanding tub. Such a tub has the required stiffness to be able to hold the water in the tub 10 and may be solely supported on a ground. In other words, a freestanding tub may not rely on beams (e.g. 2×4) of a wall adjacent the tub for support. As shown, the bottom wall 12 may be laid against the ground. In some cases, legs may be appended to the tub to create an interface between the tub 10 and the ground. The thinning of the side walls is customer driven who want a more esthetic tub, but the price point of such freestanding tubs often require the use of materials other than metal. The thinner side walls of modern freestanding tub make it difficult to incorporate air distribution systems and to replace components of such system when required. However, the air distribution system 20 described herein may be used with any other type of tub 10.
[0022] The tub 10, or any other type of tub, may be equipped with an air distribution system 20 for generating bubbles, air flow or water movement, by injecting air in the water of the tub 10. The air distribution system 20 includes jets 21 for outputting a stream of air to create massaging jets or other effects for a user of the tub 10. In an embodiment, the jets 21 are holes in the walls of the tub 10, with the holes being in fluid communication with the air distribution system 20. In another embodiment, the jets 21 have tubular bodies mounted to holes in the tub walls.
[0023] Referring now to
[0024] The air distribution system 20 may include a controller 60 that is operatively connected to the blower assembly 30 for operating the air distribution system 20, with functions such as on/off, and optionally for controlling an amount of air injected in the tub 10 via the jets 21. The controller 60 may be operatively connected to the air massage system for selectively controlling which of a second set of jets (not shown) is injecting air in the tub 10. Such an air massage system and controller is described in U.S. Pat. No. 7,503,082, the entire contents of which are incorporated herein by reference.
[0025] Referring now to
[0026] Electrical motors, such as brushed motors, are prone to failure. Typically, they may last from about 300 to 500 hours. Once the motor breaks or reaches its end of life by the brushes being worn out, it is often required to replace an entirety of a legacy blower, which may be complicated since the blower has to be disconnected both electrically from a power source and pneumatically from the conduits 22. This may be quite challenging because the blower assembly 30 is often located in a small space not easily accessible. The blower assembly 30 of the present disclosure may at least partially alleviate these drawbacks.
[0027] The blower assembly 30 includes a heating module 40 and a motor module 50. The motor module 50 is detachably securable to the heating module 40 as will be explained in further detail below. The heating module 40 may be secured to the tub 10, for instance to a wall of the tub 10. The heating module 40 is described first with reference numerals in the 40s. The motor module 50 is then described with reference numeral in the 50s. It will be appreciated that, in an alternate embodiment, some parts of the motor module 50 may be located in the heating module 40 and vice versa without departing from the scope of the present disclosure.
[0028] As will be explained below, the motor module 50 houses a motor of the blower assembly 30. The motor may be the part having the shortest lifespan in the blower assembly 30. Typically, when the motor breaks or needs replacement, the whole blower assembly 30 needs replacing, which may be time consuming and costly. The disclosed blower assembly 30, by way of the motor module 50 containing the motor, may be more rapidly repaired than when a replacement is required, by simply substituting another motor module, containing another motor, for the broken one. Time savings may therefore be achieved.
[0029] Referring now to
[0030] A power cable 44 (a.k.a., cable, power cable) is secured to the housing 41. Hence, in the embodiment shown, electrical power is provided to some of the components of the blower assembly 30 via the heating module 40. It may alternatively be provided by the motor module 50. The power cable 44 is therefore electrically connected to the heating element 42. The heating module 40 further includes a first connector 45, which may be mounted within the housing 41 aligned with the connector aperture 43B such that the first connector 45 is accessible when the cover plate 43 is disposed over the opening of the housing 41. The first connector 45 is electrically connected to the power cable 44. The first connector 45 is used to transmit power from the heating module 40 to the motor module 50 of the blower assembly 30 as will be explained further below. The heating module 40 for instance includes coils that convert electrical power to heat, for instance by the coils being resistive or including a coolant heated by resistive elements, among other possibilities.
[0031] Still referring to
[0032] Referring now to
[0033] The motor assembly 51 is received within a housing assembly 52 that may include a rear housing 52A and a front housing 52B removably securable to the rear housing 52A. The front and rear housings 52A, 52B conjointly define an inner cavity for receiving the motor assembly 51. The expressions “front” and “rear” may not have any meaning as to the orientation of the blower 30, but may merely be present to distinguish between the housings 52A and 52B. Moreover, housings 52A and 52B may also be referred to as housing portions, concurrently forming a single housing for the motor assembly 51. The front and rear housings 52A, 52B are an option among others, with a housing and cover plate being another. Once the heating module 40 is secured to the motor module 50, at least a portion of the front housing 52B may be received within the housing 41 of the heating module 40, e.g., between the plane of the cover plate 43 and the peripheral edge 41D. However, this need not be the case and other configurations are contemplated.
[0034] As shown more particularly in
[0035] The motor module 50 may further include acoustic material 54, having a ring or sleeve shape in the embodiment shown, that is slidably received within the rear housing 52A. The acoustic material 54 may be interfaced to the rear housing 52A via support 54E. The support 54E may have legs that fit in complementary peripheral slots in the acoustic material to block any rotational movement between the acoustic material 54 and the support 54E. Moreover, fins 54F may be on an end plate portion of the support 54E, and contribute to the cooling of the motor module 50. The fins 54F are in the flow path of incoming air entering via the inlet 31A, with the support 54E having an air passage 54G. Thus, the relatively cool inlet air may contribute to the absorption of heat. Then, the motor assembly 51 and the damper 53 are slidably received in the rear housing 52A until the damper 53 abuts a second shoulder 53A (
[0036] Referring more particularly to
[0037] Referring back to
[0038] The motor module 50 further includes a second connector 57 (
[0039] In the embodiment shown, the motor module 50 includes secondary connectors 58 and a fuse 59. The fuse 59 is electrically connected to the motor of the motor assembly 51 and is operable to disconnecting the motor from the power source should power drawn by the electric motor exceeds a given threshold. This may occur, for instance, if rotation of the electric motor is impeded. The fuse 59 is therefore a safety feature, among numerous others that may be present.
[0040] Referring now to
[0041] In the embodiment shown, a rotation of the first and second connectors 45, 57 relative to the rear housing 52A has to be allowed to permit the rotation of the tabs 52C, which are defined by the rear housing 52A, within the transversal portions of the L-shaped slots 41C and to maintain the first and second connectors 45, 57 electrically coupled to one another. In the present embodiment, this is permitted by the relative motion of the rear and front housings 52A, 52B of the motor module 50 and, more specifically, by the rotational DOF of limited amplitude, e.g., the sliding of the U-shaped tabs 56A in relationship to the ribs 56B as bound by the stoppers 56D. Hence, once the first and second connectors 45, 57 become electrically connected to one another, the front housing 52B remains immobile relative to the housing 41 of the heating module 40. Rotation of the rear housing 52A of the motor module 50 relative to the front housing 52B, thanks to the sliding motion of the U-shaped tabs 56A relative to the ribs 56B or like rotational DOF, allows the insertion of the tabs 52C into the transversal portions of the U-shaped slots 41C while maintaining the first and second connectors 45, 57 electrically coupled. Stated differently, a rotational joint is provided between the portion of the motor module 50 having the connectors 52C (the tabs) and the portion of the motor module 50 having the electrical connector 57.
[0042] In some embodiments, the electrical connection between the first and second connectors 45, 57 may be achieved solely after the rotation of the two modules 40, 50 and when the tabs 52C are received within the transversal portion of the L-shaped slots 41C, for example by having complementary connectors 45, 57 having radial faces (as opposed to the axial faces shown in the figures). The connection between the heating module 40 and the motor module 50 may be substantially air tight to minimize air leaks. Seals, such as O-ring 58A, may be provided for that purpose. In some cases, the contact between the two housings 41, 52A may be sufficient in limiting the leaks. Seal 58A may bring a biasing effect to contribute to the locking of the modules 40 and 50.
[0043] The afore-described locking means of the two modules 40, 50 may be referred to as a bayonet lock. It will be appreciate that any other suitable means for removably locking the two modules 40, 50 together are contemplated without departing from the scope of the present disclosure. For instance, snap clips as described above with reference to
[0044] Consequently, in an embodiment, when the module 50 is connected to the module 40 that is on site, the module 50 is aligned in rotation with the module 40, and then forwarded into engagement into the module 40, by a translation. The translation is stopped when the modules 40 and 50 abut with electrical connection made between them. To lock the modules 40 and 50, a rotation of the rear housing 52A is made relative to the front housing 52B and the module 40, as the module 40 and the front housing 52B are immovable relative to one another (and electrically connected). Biasing pressure may be exerted by the biasing member 43C (if present) to ensure that the modules 40 and 50 remain locked (e.g., if a tooth is present as described above). The rotation of the rear housing 52A allows same to engage to the module 40, with an example being shown in
[0045] The principles of the present disclosure are not limited to tub blowers and may be used in many applications. For instance, hand dryer of public restrooms may benefit from this technology since electrical motors of such hand dryer are prone to failure. Hence, a technician may easily repair the hand dryer by simply substituting a new motor module 50, containing a new motor, for the broken one. Time savings may therefore be achieved.
[0046] Since the heating module 40 is the one electrically connected to the power source and pneumatically connected to a remainder of the air distribution system 20 (
[0047] A foolproof or alignment feature may be defined by one or both of the two modules 40, 50 to prevent a user from angularly misaligning the two modules 40, 50 when engaging them to each other. This foolproof feature may include a keyway engagement between the front housing 52B of the motor module 50 and the housing 41 of the heating module 40. In the embodiment shown, the keyway engagement includes one or more grooves 52F (
[0048] While it is referred to as heating module 40, the module 40 may not have a heating element as explained above. The module 40 may be in a variant referred to as the electrical module, as in such variant it is the module 40 that is connected to a power source (e.g., grid, battery), while the motor module 50 is not. Moreover, the module 40 may also be regarded as the outlet module in another variant. While the air outlet could be on either module 40 or 50, in the illustrated variant it is the module 40 that is connected to the air outlet, e.g., via the pipe coupling shown, such that the pipe or like conduit can remain connected to the blower assembly 30 when the module 50 is separated therefrom for maintenance. The air inlet 31 may be in the module 50 as the air inlet 31 may draw air from ambient, i.e., it may not be connected to a conduit. The blower may be in either module 40 or 50.
[0049] A flow channel of the blower assembly 30, i.e., from the air inlet 31 to the air outlet 32, may include flow of air through the air passage 54G (and through fins 54F), into the motor assembly 51 and fan 51C to be propelled, among other components that may be present.
[0050] The embodiments described in this document provide non-limiting examples of possible implementations of the present technology. Upon review of the present disclosure, a person of ordinary skill in the art will recognize that changes may be made to the embodiments described herein without departing from the scope of the present technology. Yet further modifications could be implemented by a person of ordinary skill in the art in view of the present disclosure, which modifications would be within the scope of the present technology.