Compact Air Plenum Silencer
20230133780 · 2023-05-04
Inventors
Cpc classification
F24F13/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F2013/242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24F13/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An apparatus for reducing sound levels in an HVAC system, the apparatus including a housing configured to be positioned within an air inlet vent for an HVAC system. The housing includes a first opening configured to intake air and a second opening configured to out put air and a plurality of baffles positioned within said housing, each baffle including a body defining a volume and has a plurality of perforations, wherein each baffle is affixed to the housing and wherein the plurality of perforations are configured to allow airflow through the volume of the body and redirecting sound waves.
Claims
1. A sound reducing system for returning air to an air handler in an HVAC system, the sound reducing system comprising: an air inlet having a cross-sectional area and in fluid communication with an air handler; a housing configured to be positioned within the air inlet and dimensioned to correspond with the cross-sectional area of the air inlet, wherein the housing includes a first opening configured to intake air and a second opening configured to output air; and a plurality of baffles positioned within the housing, each baffle including: a body defining a volume and having a plurality of perforations positioned thereon and facing the first opening, wherein each baffle is affixed to the housing, and wherein a sound-attenuating media is positioned within the volume; and wherein the plurality of perforations are configured to allow airflow through the volume of the body of the baffle while attenuating sound waves, and wherein the housing has a transverse axis and at least two baffles of the plurality of baffles are located on a first side of the transverse axis and at least two baffles of the plurality of baffles are located on a second side of the transverse axis.
2. The system of claim 1, wherein the housing further includes a cover which covers a top face, a rear face, a first side, and a second side of the housing.
3. The system of claim 2, further comprising an insulation layer positioned at the top face and the rear face.
4. The system of claim 1, wherein the at least two baffles located on the first side of the transverse axis are arranged symmetrically to the at least two baffles located on the second side of the transverse axis with respect to the transverse axis of the housing.
5. The system of claim 1, wherein the plurality of perforations of each baffle comprises an open area between 10% and 60% of a surface area of a side of the baffle having the plurality of perforations.
6. An apparatus for reducing sound levels in an HVAC system, the apparatus comprising: a housing configured to be positioned within an air inlet vent for an HVAC system, wherein the housing includes a first opening configured to intake air and a second opening configured to output air; and a plurality of baffles positioned within said housing, wherein each baffle includes a body defining a volume and has a plurality of perforations; wherein each baffle is affixed to the housing; wherein the plurality of perforations are configured to allow airflow through the volume of the body and redirecting sound waves.
7. The apparatus of claim 6, wherein the volume of the body of each baffle comprises a sound-attenuating media.
8. The apparatus of claim 6, wherein the housing is dimensioned so as to correspond with a cross-sectional area of the air inlet.
9. The apparatus of claim 6, wherein the apparatus comprises at least four baffles.
10. The apparatus of claim 9, wherein the housing has a transverse axis and at least two baffles are located on a first side of the transverse axis and at least two baffles are located on a second side of the transverse axis.
11. The apparatus of claim 10, wherein the four baffles are arranged symmetrically with respect to the transverse axis of the housing.
12. The apparatus of claim 10, further comprising a plurality of additional perforated elements positioned within the housing.
13. The apparatus of claim 12, wherein at least one of the plurality of additional perforated elements comprises at least one triangular element.
14. The apparatus of claim 13, wherein the triangular element comprises a vertex formed by two sides and the vertex is proximal the transverse axis of the housing and is located between two of the baffles.
15. The apparatus of claim 13, wherein the triangular element further defines a volume, wherein the volume comprises a sound-attenuating media.
16. The apparatus of claim 6, wherein the body of each baffle comprises a rectangular prism shape.
17. The apparatus of claim 6, wherein each baffle additionally includes a nosepiece positioned proximal the second opening of the housing.
18. The apparatus of claim 6, wherein the plurality of perforations of each baffle comprises an open area between 10% and 60% of a surface area of a side of the baffle having the plurality of perforations.
19. The apparatus of claim 6, wherein the housing further includes a top face, a rear face, a first side, and a second side.
20. The apparatus of claim 19, wherein the housing further includes a cover which covers the top face, the rear face, the first side, and the second side.
21. The apparatus of claim 20, further comprising an insulation layer positioned at the top face and the rear face.
22. The apparatus of claim 6, wherein the housing further includes a frame positioned proximal the first opening, the frame configured to support the plurality of baffles.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The patent or application file contains at least one photograph or drawing executed in color. Copies of this patent or patent application publication with photographs or color drawing(s) will be provided by the Office upon request and payment of the necessary fee.
[0010] For a more complete understanding of the present invention and its features and advantages, reference is now made to the following description, taken in conjunction with the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0020] In the following description, details are set forth by way of example to facilitate discussion of the disclosed subject matter. It should be apparent to a person of ordinary skill in the field, however, that the disclosed embodiments are exemplary and not exhaustive of all possible embodiments.
[0021] Throughout this disclosure, a hyphenated form of a reference numeral refers to a specific instance of an element and the un-hyphenated form of the reference numeral refers to the element generically or collectively. Thus, as an example (not shown in the drawings), device “12-1” refers to an instance of a device class, which may be referred to collectively as devices “12” and any one of which may be referred to generically as a device “12”. In the figures and the description, like numerals are intended to represent like elements.
[0022] As noted above, conventional means for noise attenuation within a return air duct conduit have included long line-of-sight silencers that require a relatively large space, which is undesirable. The use of elbow j oints is another means for noise attenuation within a return air duct conduit. However, a simple elbow joint may be limited in the noise attenuation attained and may perform more poorly at noise attenuation that a line-of-sight silencer that works over longer attenuation distances.
[0023] As disclosed herein, a compact air plenum silencer may be used in place of an elbow joint in a return air duct conduit for noise attenuation. The compact air plenum silencer disclosed herein may enable noise attenuation by providing a 90 degree pathway for air flow and noise coupling in the return air duct conduit. The compact air plenum silencer disclosed herein may incorporate a plurality of internal baffle elements that induce internal reflection of incident sound waves, resulting in longer acoustical pathways as the incident sound traverses through the silencer. The longer acoustical pathways increase an attenuation time, and thus, dampening of the sound waves traversing through the silencer. In this manner, the compact air plenum silencer disclosed herein may provide a high degree of sound attenuation within a compact volume, which is desirable. Accordingly, the compact air plenum silencer disclosed herein may be particularly well suited for applications in which available space for air handling equipment is constrained, such as by available volume or cost per unit of volume.
[0024] Some approaches to noise reduction in HVAC systems have been disclosed in U.S. Pat. Nos. 10,309,302 B2 and 8,087,492 B2, which are incorporated by reference herein.
[0025] Referring now to the drawings,
[0026] In
[0027] It is noted that ceiling plenums 100 and 200, respectively shown in
[0028] It is further noted that in some implementations, ceiling 102 may not be present and noise from air handler 108 may be directly coupled into an occupied space below air handler 108. In various environments, a direction of return air flow given by a spatial orientation of grille 204 and return air duct 206 may vary from the vertical orientation of arrow 210-1 shown in
[0029] Referring now to
[0030] The open area of the perforation may range from about 13% to about 51% in various embodiments. The particular orientation, dimension, and arrangement of baffle elements 302 within compact air plenum silencer 220, as will be described in further detail herein, may enable compact air plenum silencer 220 to attenuate noise that is incident at the front opening. The range of 13% to about 51% is merely exemplary and additional ranges between 10% and 60% are envisioned within the scope of the present disclosure.
[0031] Referring now to
[0032] In
[0033] Referring now to
[0034] Specifically, in operation, compact air plenum silencer 220 may result in a differential pressure that is slightly greater than elbow joint 106-1, for example, which is internally open, but which still represents a relatively low static pressure, and may be less than about 1 inch of water gage (WG), or more particularly, less than about 0.6 inch WG. In various embodiments, an air flow rate that compact air plenum silencer 220 can support may be from about 200 cubic feet/min. (cfm) to about 2,000 cfm. In typical applications, compact air plenum silencer 220 may be used for ambient air handling in an occupied building or room, and may accordingly be typically operated at ambient temperatures of between about 60° F. and about 85° F., or more specifically between about 65° F. and about 80° F. The indoor typical operating environment of compact air plenum silencer 220 may have about 50% humidity, which may vary according to various factors within a normal range of humidity for indoor conditions, for example. Furthermore, a frequency range over which compact air plenum silencer 220 may attenuate noise may be from about 100 Hz to about 5,000 Hz, or more specifically between about 125 Hz to about 4,000 Hz and may depend upon dimensions and configuration of the silencer. In a typical ceiling plenum of a commercial building, for example, during operation with air handler 208, compact air plenum silencer 220 may result in an ambient noise level that is significantly reduced (see also Table 1).
[0035] In
[0036] In
[0037] In
[0038] In Table 1 below, an amount of noise reduction in dB that compact air plenum silencer 220 may provide is given for 6 different octave bands versus fan airflow rates, in one exemplary embodiment. The measurements in Table 1 were obtained by measurement of sound levels in 6 octave bands radiated from the unit with and without the silencer attached. The measurements were taken in a reverberation chamber designed for such measurements and recorded in 1/3 octave bands and mathematically combined into full octave bands as required by the applicable standards for measuring air terminal units, such as ANSI/ASHRAE Standard 130-2016 for example. In particular, the values in Table 1 may indicate that attenuation performance of compact air plenum silencer 220 may improve with increasing sound levels.
TABLE-US-00001 Noise reduction in decibels for different fan airflow rates and octave bands Fan Airflow [cfm] Octave 2 (125 Hz) Octave 3 (250 Hz) Octave 4 (500 Hz) Octave 5 (1,000 Hz) Octave 6 (2,000 Hz) Octave 7 (4,000 Hz) 550 3 5 6 3 5 3 800 3 5 6 5 7 6 1,200 2 6 7 5 8 8 1,600 2 6 7 6 9 11 2,000 2 6 7 6 9 11
[0039] The above disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments which fall within the true spirit and scope of the present disclosure. Thus, to the maximum extent allowed by law, the scope of the present disclosure is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.
Examples
[0040] A collection of exemplary embodiments, including at least some explicitly enumerates as “Examples” providing additional description of a variety of example types in accordance with the concepts described herein are provided below. These examples are not meant to be mutually exclusive exhaustive, or restrictive; and the invention is not limited to these examples but rather encompasses all possible modifications and variations within the scope of the issued claims and their equivalents.
[0041] Example 1. A sound reducing system for returning air to an air handler in an HVAC system, the sound reducing system including an air inlet having a cross-sectional area and in fluid communication with an air handler; a housing configured to be positioned within the air inlet and dimensioned to correspond with the cross-sectional area of the air inlet, wherein the housing includes a first opening configured to intake air and a second opening configured to output air; and a plurality of baffles positioned within the housing, each baffle including: a body defining a volume and having a plurality of perforations positioned thereon and facing the first opening, wherein each baffle is affixed to the housing, and wherein a sound-attenuating media is positioned within the volume; and wherein the plurality of perforations are configured to allow airflow through the volume of the body of the baffle while attenuating sound waves, and wherein the housing has a transverse axis and at least two baffles of the plurality of baffles are located on a first side of the transverse axis and at least two baffles of the plurality of baffles are located on a second side of the transverse axis.
[0042] Example 2. The sound reducing system of any of the preceding or subsequent examples or combination of examples, wherein the housing further includes a cover which covers a top face, a rear face, a first side, and a second side of the housing.
[0043] Example 3. The sound reducing system of any of the preceding or subsequent examples or combination of examples, further including an insulation layer positioned at the top face and the rear face.
[0044] Example 4. The sound reducing system of any of the preceding or subsequent examples or combination of examples, wherein the at least two baffles located on the first side of the transverse axis are arranged symmetrically to the at least two baffles located on the second side of the transverse axis with respect to the transverse axis of the housing.
[0045] Example 5. The sound reducing system of any of the preceding or subsequent examples or combination of examples, wherein the plurality of perforations of each baffle comprises an open area between 10% and 60% of a surface area of a side of the baffle having the plurality of perforations.
[0046] Example 6. An apparatus for reducing sound levels in an HVAC system, the apparatus including: a housing configured to be positioned within an air inlet vent for an HVAC system, wherein the housing includes a first opening configured to intake air and a second opening configured to output air; and a plurality of baffles positioned within said housing, wherein each baffle includes a body defining a volume and has a plurality of perforations; wherein each baffle is affixed to the housing; wherein the plurality of perforations are configured to allow airflow through the volume of the body and redirecting sound waves.
[0047] Example 7. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the volume of the body of each baffle comprises a sound-attenuating media.
[0048] Example 8. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the housing is dimensioned so as to correspond with a cross-sectional area of the air inlet.
[0049] Example 9. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the apparatus comprises at least four baffles.
[0050] Example 10. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the housing has a transverse axis and at least two baffles are located on a first side of the transverse axis and at least two baffles are located on a second side of the transverse axis.
[0051] Example 11. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the four baffles are arranged symmetrically with respect to the transverse axis of the housing.
[0052] Example 12. The apparatus of any of the preceding or subsequent examples or combination of examples, further including a plurality of additional perforated elements positioned within the housing.
[0053] Example 13. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein at least one of the plurality of additional perforated elements comprises at least one triangular element.
[0054] Example 14. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the triangular element comprises a vertex formed by two sides and the vertex is proximal the transverse axis of the housing and is located between two of the baffles.
[0055] Example 15. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the triangular element further defines a volume, wherein the volume comprises a sound-attenuating media.
[0056] Example 16. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the body of each baffle comprises a rectangular prism shape.
[0057] Example 17. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein each baffle additionally includes a nosepiece positioned proximal the second opening of the housing.
[0058] Example 18. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the plurality of perforations of each baffle comprises an open area between 10% and 60% of a surface area of a side of the baffle having the plurality of perforations.
[0059] Example 19. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the housing further includes a top face, a rear face, a first side, and a second side.
[0060] Example 20. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the housing further includes a cover which covers the top face, the rear face, the first side, and the second side.
[0061] Example 21. The apparatus of any of the preceding or subsequent examples or combination of examples, further including an insulation layer positioned at the top face and the rear face.
[0062] Example 22. The apparatus of any of the preceding or subsequent examples or combination of examples, wherein the housing further includes a frame positioned proximal the first opening, the frame configured to support the plurality of baffles.
[0063] Embodiments of the invention have been described for illustrative and not restrictive purposes, and alternative embodiments will become apparent to readers of this patent. Accordingly, the present invention is not limited to the embodiments described above or depicted in the drawings, and various embodiments and modifications can be made without departing from the scope of the invention.
[0064] Although certain exemplary embodiments of the disclosure have been shown and described in detail, it should be understood that various changes and modifications may be made therein without departing from the scope of the appended claims. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
[0065] It must be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Although the terms “first,” “second,” etc., may be used herein to describe various elements, components, regions, layers and/or sections, it should be understood that they should not be limited by these terms. These terms are used only to distinguish one element, component, region, layer, or section from another region, layer, or section. Thus, a first element, component, region, layer, or section discussed above could be termed a second element, component, region, layer, or section without departing from the teachings of the present invention.