Handheld hydraulic-powered concrete-cutting handsaw
11654597 · 2023-05-23
Inventors
Cpc classification
B28D1/045
PERFORMING OPERATIONS; TRANSPORTING
B28D7/00
PERFORMING OPERATIONS; TRANSPORTING
B28D7/02
PERFORMING OPERATIONS; TRANSPORTING
B25F5/001
PERFORMING OPERATIONS; TRANSPORTING
B28D1/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
B28D1/04
PERFORMING OPERATIONS; TRANSPORTING
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A handheld hydraulic-powered concrete-cutting handsaw is provided including a base. A blade guard may be provided on the base. A hydraulic blade motor may be provided on the blade guard. A sawblade may be drivingly engaged for rotation by the blade motor. A front handle and a rear handle may be removably attached to the blade guard and/or base. The handsaw can further include a removable slurry guard. A coolant manifold may be provided on the blade guard. A coolant flow control valve may be confluently connected to the coolant manifold. A coolant supply line may be confluently connected to the coolant flow control valve. A pair of coolant discharge lines may be confluently connected to the coolant manifold and discharge at opposite sides of the sawblade.
Claims
1. A handheld hydraulic-powered concrete-cutting handsaw, comprising: a generally flat and horizontal base; a blade guard carried by and extending upward from and generally perpendicularly to the base; a hydraulic blade motor arranged above the base; a sawblade drivingly engaged for rotation by the blade motor, a top portion of the sawblade covered by the blade guard and a bottom portion of the sawblade protruding downwardly from the blade guard and the base; a rear handle arranged above the base, and above and rearward of the blade motor; a front handle arranged above the base, and forward of the blade motor and the rear handle; a hydraulic control valve arranged above the base, the hydraulic control valve comprising a valve plunger assembly including a compressible and expandable valve plunger, the hydraulic control valve configured to regulate a flow of hydraulic fluid to the blade motor responsively to an adjustable compression of the valve plunger; and a speed control valve trigger comprising a first trigger portion and a second trigger portion jointly rotatable relative to the rear handle about a trigger rotation axis, wherein the first trigger portion is arranged adjacent to and below the rear handle and configured to enable a manual upward rotation of the first trigger portion about the trigger rotation axis by a hand grasping the rear handle, and the second trigger portion is configured to rotate downward about the trigger rotation axis and adjustably push against a free end of the valve plunger and thereby adjustably compress the valve plunger responsively to said manual upward rotation of the first trigger portion.
2. The handsaw of claim 1, wherein the second trigger portion comprises a rotatable bearing configured to push against and roll on the free end of the valve plunger.
3. The handsaw of claim 1, wherein the valve plunger assembly comprises a compression spring biasing the valve plunger to an extended position.
4. The handsaw of claim 3, wherein the compression spring is configured to exert an expansion force on a free end of the valve plunger, and further wherein the second trigger portion is configured to adjustably push against the free end of the valve plunger.
5. The handsaw of claim 1, wherein the trigger rotation axis is located adjacent and slightly offset of the valve plunger.
6. The handsaw of claim 5, wherein the second trigger portion is configured to adjustably push against a top end of the valve plunger, and further wherein the trigger rotation axis is located above and slightly offset of a central longitudinal axis of the valve plunger.
7. The handsaw of claim 1, wherein the first trigger portion is elongate in shape and arranged in a spaced-apart, generally parallel relationship with the rear handle.
8. The handsaw of claim 1, further comprising a coolant manifold carried by the blade guard, a coolant flow control valve in fluid communication with the coolant manifold, a coolant supply line in fluid communication with the coolant flow control valve, and two coolant discharge lines in fluid communication with the coolant manifold and configured to discharge coolant fluid at opposite sides of the sawblade, wherein the coolant flow control valve, the coolant manifold and the coolant discharge lines are positioned at the upper portion of the blade guard.
9. The handsaw of claim 1, further comprising a hydraulic fluid supply line configured to supply hydraulic fluid to the hydraulic control valve, a motor-actuating line providing hydraulic fluid communication between the hydraulic control valve and the blade motor, a hydraulic fluid return line configured to discharge hydraulic fluid from the blade motor, and a bypass line providing hydraulic fluid communication between the hydraulic control valve to the hydraulic fluid return line, wherein the hydraulic control valve is configured to adjustably divide distribution of hydraulic fluid between the motor-actuating line and the bypass line to vary an operational speed of the blade motor responsive to said manual upward rotation of the first trigger portion of the speed control valve trigger.
10. The handsaw of claim 1, further comprising a slurry guard detachably attached to the base behind the blade motor.
11. The handsaw of claim 10, wherein the slurry guard is attached to and extends rearward from a rear end of the base.
12. The handsaw of claim 1, wherein the rear handle is removably carried by the blade guard.
13. The handsaw of claim 12, wherein the rear handle, hydraulic control valve and speed control valve trigger are attached to one another forming a rear handle unit that is removably secured to the blade guard.
14. The handsaw of claim 13, wherein the rear handle unit is selectively and removably securable in more than one position relative to the blade guard with a relative positioning of the rear handle, hydraulic control valve and speed control valve trigger remaining constant.
15. The handsaw of claim 1, wherein the front handle is removably carried by the blade guard and/or the base.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, where like designations denote like elements; and in which:
(2)
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(7) Like reference numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(8) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word “exemplary” or “illustrative” means “serving as an example, instance, or illustration.” Any implementation described herein as “exemplary” or “illustrative” is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms “upper”, “lower”, “left”, “rear”, “right”, “front”, “vertical”, “horizontal”, and derivatives thereof shall relate to the invention as oriented in
(9) Shown throughout the figures, the present invention is directed toward a handheld hydraulic-powered concrete-cutting handsaw which is easy to handle and operate and suitable for cutting concrete floors, walls, window openings, door openings, subs, wall corners and the like and to flush cut walls from the floor surface.
(10) Referring initially to
(11) The handsaw 100 further includes a blade motor 106, which may be mounted on the blade guard 104 according to the knowledge of those skilled in the art. The blade motor 106 is hydraulic. A hydraulic control valve 112 may be disposed in fluid communication with an inlet of the blade motor 106 through a motor-actuating line 166. At least one hydraulic fluid supply line 108 may be disposed in fluid communication with the hydraulic control valve 112. A hydraulic fluid pump and supply mechanism (not illustrated) may be disposed in fluid communication with the hydraulic fluid supply line 108, as is known by those skilled in the art. A hydraulic fluid return line 110 may be disposed in fluid communication with an outlet of the blade motor 106. The hydraulic fluid pump and supply mechanism may be disposed in fluid communication with the hydraulic fluid return line 110. A bypass line 168 may confluently connect the hydraulic control valve 112 to the hydraulic fluid return line 110. Accordingly, operation of the blade motor 106 may take place responsively to operation of the hydraulic fluid pump and supply mechanism as hydraulic fluid (not illustrated) typically flows through the hydraulic fluid supply line 108, the hydraulic control valve 112, the motor-actuating line 166, the blade motor 106 and the hydraulic fluid return line 110, respectively, and back to the hydraulic pump and supply mechanism.
(12) The hydraulic control valve 112 may have a valve plunger assembly 113. The valve plunger assembly 113 can include a valve plunger 114 which may be deployable at different positions in the hydraulic control valve 112 to open the hydraulic control valve 112 to various degrees and facilitate corresponding flow rates or volumes of the hydraulic fluid through the hydraulic control valve 112 to the motor-actuating line 166 and the bypass line 168. A speed control valve trigger 116 is operable by a user to vary the speed of the handsaw 100. More specifically, depending on the position of the speed control valve trigger 116, the hydraulic control valve 112 may adjustably apportion or distribute the hydraulic fluid supplied via the hydraulic fluid supply line 108 between the motor-actuating line 166 and the bypass line 168 to operate the blade motor 106 at a corresponding adjustable speed. In some embodiments, the hydraulic control valve 112 may include a hydraulic pressure relief valve (not illustrated) to prevent excessive pressure of the hydraulic fluid flowing to the blade motor 106 which may otherwise cause damage to and/or failure of the blade motor 106. A compression spring 115 can operably engage the valve plunger 114 to bias the valve plunger 114 to an extended or non-compressed state in which the valve plunger 114 does not activate the hydraulic control valve 112 and thus hydraulic fluid flow from the hydraulic fluid supply line 108 to the motor-actuating line 166 is prevented, and the fluid is instead diverted to the bypass line 168. In the present embodiment, for instance and without limitation, the compression spring 115 is arranged radially, outward and surrounding the valve plunger 114 and is configured to bias or push the valve plunger 114 outward (e.g., vertically upward) of the hydraulic control valve 112.
(13) As illustrated in
(14) As illustrated in
(15) In some embodiments, such as the present embodiment, the hydraulic control valve 112 is carried by the rear handle 120, such as by having the hydraulic control valve 112 attached or mounted to the rear handle mount bracket 122, as best shown in
(16) As described heretofore, the hydraulic control valve 112 may control the flow of hydraulic fluid through the blade motor 106 by adjustably diving the fluid fed through the fluid supply line 108 into a first flow directed to the blade motor 106 via the motor-actuating line 166 and a second flow directed to the hydraulic fluid return line 110 via the bypass line 168. As further illustrated in
(17) A speed control trigger bearing 118 can be rotatably attached to or carried by the second trigger portion 116b and can be configured to rotate relative to the second trigger portion 116b about a bearing rotation axis 119 which can be parallel to the trigger rotation axis 117. The speed control valve trigger 116 may operably engage the valve plunger assembly 113 to open and close the hydraulic control valve 112 responsive to actuation of the speed control valve trigger 116; more specifically, in the present embodiment, the speed control trigger bearing 118 is configured to roll upon and axially push on an outer end of the valve plunger assembly 113 (e.g., a smooth top spring-retaining end 114a of the valve plunger assembly 113) when the user operates the first trigger portion 116a and the first and second trigger portions 116a, 116b consequently rotate jointly about the trigger rotation axis 117, said axial pushing of the speed control trigger bearing 118 causing the valve plunger 114 to advance into the hydraulic control valve 112 (enabling/increasing hydraulic fluid flow) and the compression spring 115 to compress. Accordingly, finger actuation of the speed control valve trigger 116 facilitates variable positioning of the valve plunger assembly 113 in the hydraulic control valve 112 and corresponding variable flow rates of the hydraulic fluid through the hydraulic control valve 112 to the blade motor 106, and hence, variable rotational speeds of the sawblade 138. As best shown in
(18) At least one coolant discharge line 132 may be positioned adjacent to at least one of the side surfaces of the sawblade 138. In some embodiments, such as the present embodiment, a pair of coolant discharge lines 132 may be positioned adjacent to the respective opposite side surfaces of the sawblade 138, as illustrated. A coolant manifold 128 may be mounted on the blade guard 104 at a fixed position, as shown, or adjustable positions. The coolant manifold 128 may be disposed in fluid communication with a coolant fluid pump and supply mechanism (not illustrated) through a coolant supply line 130. A coolant flow control valve 134 may be provided in the coolant supply line 130. The coolant discharge lines 132 may be disposed in fluid communication with the coolant manifold 128. The coolant discharge lines 132 may extend initially along the upper surface of the blade guard 104 and then through respective openings (not illustrated) in the opposite sides of the blade guard 104, discharging adjacent to the respective side surfaces of the sawblade 138. In operation of the handsaw 100, responsive to operation of the coolant fluid pump and supply mechanism, coolant fluid (not illustrated) may flow through the coolant supply line 130, the coolant flow control valve 134, and the coolant manifold 128, and then through the respective coolant discharge lines 132, and may be discharged from the respective coolant discharge lines 132 against the respective side surfaces of the sawblade 138 to cool the sawblade 138.
(19) In some embodiments, the coolant manifold 128, coolant supply line 130, coolant discharge lines 132 and coolant flow control valve 134 may be positioned at the upper portion of the blade guard 104, as illustrated, to optimize the positions of these components and eliminate or minimize interference during operation of the handsaw 100.
(20) As shown in
(21) With continued reference to
(22) Referring next to
(23) An operator (not illustrated) of the handsaw 100 may grip the rear handle 120 with a rear hand and the front handle 142 with the other, front hand. As he or she actuates the speed control valve trigger 116 with a finger on the rear hand, hydraulic fluid may flow from the hydraulic fluid pump and supply mechanism (not illustrated) through the hydraulic fluid supply line 108, hydraulic control valve 112, motor-actuating line 166, bypass line 168, blade motor 106, hydraulic fluid return line 110 and back to the hydraulic fluid pump and supply mechanism. Accordingly, the blade motor 106 may rotate the sawblade 138 as the sawblade 138 cuts the workpiece 164. The operator may vary the operational speed of the blade motor 106 and rotational speed of the sawblade 138 by correspondingly varying the position of the speed control valve trigger 116 using his or her finger(s) as the speed control valve trigger 116 varies the position of the valve plunger assembly 113 in the hydraulic control valve 112 and the hydraulic control valve 112 apportions or distributes the hydraulic fluid between the motor-actuating line 166 and the bypass line 168. It will be appreciated by those skilled in the art that, due to the smooth top spring retainer (not numbered), the speed control trigger bearing 118 may roll smoothly and easily along the valve plunger assembly 113. This expedient may impart ease in pulling the speed control valve trigger 116 and smooth progression in control ling the operational speed of the blade motor 106.
(24) As it rotates in the blade guard 104 and cuts the workpiece 164, the sawblade 138 may heat considerably due to friction. Accordingly, the coolant fluid pump and supply mechanism (not illustrated) may pump coolant fluid through the coolant supply line 130, the coolant flow control valve 134, the coolant manifold 128 and the coolant discharge lines 132, respectively, and discharged against the respective side surfaces of the sawblade 138 to cool the sawblade 138. It will be appreciated by those skilled in the art that the coolant manifold 128, coolant supply line 130, coolant discharge lines 132 and coolant flow control valve 134 may be positioned at the upper portion of the blade guard 104, as illustrated, to eliminate or minimize interference with operation of the handsaw 100 and to more effectively manage the supply of coolant fluid for the sawblade 138.
(25) During operation of the handsaw 100, the slurry guard 150 may engage and be dragged along the concrete workpiece 164 to function as a heel and steady the handsaw 100 during operation. In the event that it becomes damaged or wears out, the slurry guard 150 may be replaced typically by removing the slurry guard mount bolts 156, removing the worn slurry guard 150 from the base 102 and fastening a replacement slurry guard 150 to the base 102 typically using the slurry guard mount bolts 156.
(26) It will be appreciated by those skilled in the art that the rear handle 120 and/or the front handle 142 may be selectively and individually replaced, as necessary, in the case of excessive wearing or damage without having to replace the entire handsaw 100. Accordingly, the rear handle 120 may be replaced typically by unthreading the bracket mount bolts 124 (
(27) Since many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Furthermore, it is understood that any of the features presented in the embodiments may be integrated into any of the other embodiments unless explicitly stated otherwise. The scope of the invention should be determined by the appended claims and their legal equivalents.