PALLET COMPONENT STRUCTURE AND PACKAGING SYSTEM
20230144970 ยท 2023-05-11
Assignee
Inventors
Cpc classification
B65D2519/00562
PERFORMING OPERATIONS; TRANSPORTING
B65D19/06
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00572
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/0092
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00661
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00343
PERFORMING OPERATIONS; TRANSPORTING
B65D85/68
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00273
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00044
PERFORMING OPERATIONS; TRANSPORTING
B65D2519/00497
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D19/20
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A pallet component structure body is for loading a packaged object. The pallet component structure body includes a pallet component and a frame structure forming component. The frame structure forming component is secured on the pallet component. The frame structure forming component is foldable flat in a state where adjacent ones of frame structure parts of the frame structure forming component are joined in advance.
Claims
1. A pallet component structure body for loading a packaged object, the pallet component structure body comprising: a pallet component; and a frame structure forming component secured on the pallet component, the frame structure forming component being foldable flat in a state where adjacent ones of frame structure parts of the frame structure forming component are joined in advance.
2. The pallet component structure body according to claim 1, wherein the frame structure forming component includes: a bottom surface; four side walls adjacent to an outer periphery of the bottom surface to form the frame structure parts; joining parts to join four corners of the frame structure forming component; and fold lines to fold the four side walls, and wherein each of the joining parts is adjacent to one side wall of the four side walls and joined to a portion of the one side wall.
3. The pallet component structure body according to claim 2, wherein two of the fold lines are obliquely formed on each of two opposing side walls of the four side walls to fold each of the two opposing side walls, and are to be fold as mountain fold lines in plan view.
4. The pallet component structure body according to claim 2, wherein two of the fold lines are obliquely formed on each of two opposing side walls of the four side walls to fold each of the two opposing side walls, and are to be fold as valley fold lines in plan view.
5. The pallet component structure body according to claim 2, wherein a first fold line of the fold lines is obliquely provided on one joining part, of the joining parts, in a first side wall of the four side walls, wherein a second fold line of the fold lines is obliquely provided on the first side wall, a third fold line and a fourth fold line of the fold lines are obliquely provided on a second side wall opposite the first side wall, and wherein a fifth fold line of the fold lines is obliquely provided on a third side wall of the four side walls, and the third side wall is adjacent to the one joining part, on which the first fold line is provided, with a cut interposed between the third side wall and the one joining part.
6. The pallet component structure body according to claim 2, wherein the joining parts have a square shape.
7. The pallet component structure body according to claim 2, wherein the joining parts have a triangular shape.
8. The pallet component structure body according to claim 2, wherein the four side walls include a joining hole into which a joining component is to be inserted to join the four side walls to an outer box.
9. The pallet component structure body according to claim 2, wherein one of the four side walls includes a slit to receive one of the joining parts at a time of folding.
10. The pallet component structure body according to claim 2, wherein the four side walls include: a fixing part to fix adjacent side walls of the four side walls to each other; and insertion holes to receive the fixing part.
11. The pallet component structure body according to claim 2, wherein the joining parts are overlapped and joined to outside of the four side walls.
12. The pallet component structure body according to claim 2, wherein the joining parts are overlapped and joined to inside of the four side walls.
13. The pallet component structure body according to claim 1, wherein the frame structure forming component is made of cardboard.
14. The pallet component structure body according to claim 2, wherein the joining parts are joined with stitches.
15. The pallet component structure body according to claim 2, wherein the joining parts are joined with an adhesive.
16. The pallet component structure body according to claim 1, wherein the pallet component is a pallet made of cardboard.
17. The pallet component structure body according to claim 1, wherein the pallet component is a pallet made of plywood.
18. The pallet component structure body according to claim 1, wherein the frame structure forming component and the pallet component are joined with an adhesive.
19. The pallet component structure body according to claim 1, wherein the frame structure forming component and the pallet component are joined with stitches or a screw.
20. A packaging system, comprising: the pallet component structure body according to claim 1; and the packaged object loaded on the pallet component structure body, wherein the packaged object is an image forming apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
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[0024] The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
DETAILED DESCRIPTION
[0025] In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
[0026] Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
[0027] Referring now to the drawings, embodiments of the present disclosure are described below. In the drawings for explaining the following embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
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[0029] The pallet component structure body 10 according to the embodiment of the present disclosure is a pallet component structure body 10 for loading a packaged object 25 (
[0030] Referring to
[0031] The pallet component 9 includes a lower plate, a block member arranged on the lower plate, an upper plate arranged on the block member, and the like. The pallet component 9 has a fork insertion port for inserting a fork of a forklift. The detailed structure of the pallet component is described in, for example, the U.S. patent application publication No. 2010/0213088, which is herein incorporated by reference in its entirety.
[0032] The frame structure forming component 1 is fixed onto a deck board plate member constituting a plane of the pallet component 9 with screws or the like.
[0033] Referring to
[0034] On the other hand, for example, in the comparative example illustrated in
[0035] In addition, the frame structure forming component 1 constituting such frame structure parts 29 may be made of one sheet-shaped component. For example, in the example illustrated in
[0036] If the frame structure part of the pallet component structure including the pallet component 9 and the frame structure forming component 1 are formed and fixed at the time of manufacturing at the pallet manufacturer, stacked pallet component structure bodies may be of a great height while the pallet component structure bodies are distributed from the pallet manufacturer to the manufacturer of a packaged object 25. Consequently, the number of loading stages of the pallet component structure bodies at the time of transportation decreases, the number of the pallet component structure bodies transported at the time of truck transportation decreases, and the transportation cost increases.
[0037] As a countermeasure against this disadvantage, as in the example illustrated in
[0038] For this reason, as in the example illustrated in
[0039] In this case, as illustrated in
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[0041] As illustrated, according to the present embodiment, the pallet component structure bodies 10 can be loaded without generating dead spaces 31 (see, e.g.,
[0042] According to the pallet component structure body 10 according to the present embodiment, the above-described disadvantages can be solved by the following factors. [0043] As illustrated in
[0046]
[0047] Referring to
[0048] Two fold lines 8 are obliquely formed on the two each opposing side walls 3 in order to fold the side walls 3 forming the frame structure parts, and function as mountain fold lines at the time of folding in plan view. Dotted lines in the drawing function as valley fold lines. That is, in a state where the joining parts 5 are joined, making valley folds along the dotted line and making mountain folds along the fold lines 8 forms a folded state as illustrated in
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[0050] Two fold lines 8 for folding are obliquely formed on the two each opposing side walls 3 in order to fold the side walls 3 forming the frame structure parts, and function as valley fold lines at the time of folding in plan view. Dotted lines in the drawing function as valley fold lines. That is, in a state where the joining parts 5 are joined, making valley folds along the dotted line and making valley folds along the fold lines 8 forms a folded state as illustrated in
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[0052] In the present embodiment, unlike the first embodiment illustrated in
[0053] According to the frame structure forming components 1 according to the first to third embodiments described above, the joining parts 5 for joining the four corners of the frame structure forming component 1 have a square shape. This allows the four corners of the frame structure forming component 1 to be joined with a sufficient area, thereby securing a sufficient fixing force.
[0054]
[0055] In the present embodiment, unlike the first embodiment in
[0056] In order to fold the side walls 3 forming frame structure parts, one fold line 8 is obliquely formed on the left side wall 3, and two oblique fold lines 8 are formed on the opposing right side wall 3. These fold lines 8 function as mountain fold lines. Dotted lines in the drawing function as valley fold lines. That is, in a state where the joining parts 5 are joined, making valley folds along the dotted line and making mountain folds along the fold lines 8 forms a folded state as illustrated in
[0057] According to the frame structure forming component 1 according to the fourth embodiment, the joining parts 5 for joining the four corners of the frame structure forming component 1 have a triangular shape. Making the triangular cuts 6 for forming the triangular joining parts 5 decreases by one the number of joining parts 5 overlapping at the time of folding of the joining parts 5 as compared with the case of the square shape, so that it is possible to suppress the instability of the posture due to the overlapping at the time of folding.
[0058] As illustrated in
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[0061] As illustrated in
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[0064] As illustrated in
[0065] Referring to
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[0067] As illustrated, joining parts 5 for joining the four corners of the frame structure forming component 1 are overlapped with and joined to the inside of the side walls 3. Since the joining parts 5 for joining the four corners of the frame structure forming component 1 do not protrude to the outside of the frame structure parts, it is possible to suppress interference of the joining parts 5 (damage due to friction or the like) when a certain pallet component is transported side by side with another pallet component.
[0068] The frame structure forming component 1 according to the embodiment of the present disclosure is formed of corrugated cardboard. Since the frame structure forming component 1 is made of cardboard which is a material having excellent cyclability, it is possible to promote the recycling of the pallet component structure body 10.
[0069] In the frame structure forming component 1 according to the embodiment of the present disclosure, the joining parts 5 for joining the four corners of the frame structure forming component 1 are joined with stitches. This makes it possible to secure a sufficient force for fixing the side walls 3 of the frame structure forming component 1.
[0070] In the frame structure forming component 1 according to the embodiment of the present disclosure, the joining parts 5 for joining the four corners of the frame structure forming component 1 are joined with an adhesive. As a result, it is not necessary to use a joining component made of a material different from that of the frame structure forming component 1, and this eliminates the need to perform disassembly and separation work at the time of discarding the frame structure forming component 1.
[0071] In the pallet component structure body 10 according to the embodiment of the present disclosure, the pallet component 9 as a pallet base structure is a pallet made of cardboard.
[0072] In the pallet component structure body 10 according to the embodiment of the present disclosure, the pallet component 9 is a plywood pallet. Since the plywood pallet has high rigidity, the highly rigid pallet component structure body 10 can be realized.
[0073] In the pallet component structure body 10 according to the embodiment of the present disclosure, the frame structure forming component 1 and the pallet component 9 are joined with an adhesive. As a result, it is not necessary to use a joining component made of a material different from that of the frame structure forming component 1, and this eliminates the need to perform disassembly and separation work at the time of discarding the frame structure forming component 1.
[0074] In the pallet component structure body 10 according to the embodiment of the present disclosure, the frame structure forming component 1 and the pallet component 9 are joined with stitches. This makes it possible to secure a strong fixing force.
[0075] In the pallet component structure body 10 according to the embodiment of the present disclosure, the frame structure forming component 1 and the pallet component 9 are joined by screwing. This makes it possible to secure a strong fixing force.
[0076] Further, according to the embodiment of the present disclosure, in the packaging system including the pallet component structure body 10 and the packaged object 25 loaded on the pallet component structure body 10, the packaged object 25 is an image forming apparatus.
[0077] As described above, according to the present disclosure, the following effects can be obtained. [0078] It is possible to eliminate the dead spaces 31 (see, e.g.,
[0081] Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that, within the scope of the above teachings, the present disclosure may be practiced otherwise than as specifically described herein. With some embodiments having thus been described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the present disclosure and appended claims, and all such modifications are intended to be included within the scope of the present disclosure and appended claims.