DUAL-PURPOSE ORTHOPEDIC SURGERY INSTRUMENT
20230139058 · 2023-05-04
Inventors
- Luca Terziotti (Salt Lake City, UT, US)
- Dermott J. McHugh (Salt Lake City, UT, US)
- Eric M. Dacus (Salt Lake City, UT, US)
Cpc classification
A61B17/92
HUMAN NECESSITIES
A61F2002/4625
HUMAN NECESSITIES
A61F2/4603
HUMAN NECESSITIES
International classification
Abstract
The dual-purpose orthopedic instrument includes an elongated body, an impactor block formed from a first end of the elongated body selectively couplable with a modular impactor head and a strike block formed from a second end of the elongated body including a strike surface for selectively receiving a strike force thereof. An externally accessible channel formed within the elongated body has a size and shape for pass-through reception and select retention of an extractor rod therein. As such, the elongated body is usable as a modular impactor when the impactor block is selectively coupled with the impactor head and as a weight of a slap hammer when selectively coupled with the extractor rod in slidable relation relative thereto.
Claims
1. A dual-purpose orthopedic instrument, comprising: an elongated body; an impactor block formed from a first end of the elongated body selectively couplable with a modular impactor head; a strike block formed from a second end of the elongated body including a strike surface for selectively receiving a strike force thereon; and an externally accessible channel having a size and shape for pass-through reception and select retention of an extractor rod therein, the elongated body usable as a modular impactor when the impactor block is selectively coupled with the impactor head and as a weight of a slap hammer when selectively coupled with the extractor rod in slidable relation relative thereto.
2. The orthopedic instrument of claim 1, wherein the first end includes a tapered channel having a size and shape for at least partial reception of a first end of the extractor rod at an angle offset from a longitudinal axis of the elongated body while a second end of the extractor rod extends out from the externally accessible channel.
3. The orthopedic instrument of claim 2, wherein the second end includes a receiving channel having a size and shape for tilt-in insertion of the second end of the extractor rod through the externally accessible channel.
4. The orthopedic instrument of claim 3, wherein at least a portion of the extractor rod is keyed for insertion within the receiving channel in a predetermined orientation.
5. The orthopedic instrument of claim 3, wherein at least a portion of the extractor rod includes a pair of planar surfaces located along a length thereof positioned to abut a commensurate pair of interior planar surfaces of the receiving channel when the extractor rod is inserted therein, the abutting planar surfaces thereby prevent coaxial rotation of the extractor rod relative to the elongated body.
6. The orthopedic instrument of claim 3, wherein, upon full insertion of the extractor rod within the receiving channel, the extractor rod resides substantially coaxial within the externally accessible channel and in slidable relation with within the elongated body.
7. The orthopedic instrument of claim 6, wherein the extractor rod includes a stopper relatively smaller than the externally accessible channel yet relatively larger than the tapered channel and the receiving channel, thereby removably retaining the extractor rod within the elongated body between the first end and the second end.
8. The orthopedic instrument of claim 7, wherein the externally accessible channel comprises an arcuate channel and the stopper comprises a size and shape relatively larger than an upper section and a lower section of the arcuate channel and relatively smaller than a middle section of the arcuate channel for pass-through reception therewith.
9. The orthopedic instrument of claim 8, wherein the extractor rod comprises a length at least partially residing within the first end when the stopper is seated within the tapered channel and at least partially residing within the second end when the stopper is in contact with the first end.
10. The orthopedic instrument of claim 3, including a button generally biasing a lock in a normal closed position at least partially enclosing the receiving channel thereby preventing slide-out removal of the second end of the extractor rod therefrom.
11. The orthopedic instrument of claim 10, wherein the lock includes a chamfered latch self-actuable by the second end of the extractor rod.
12. The orthopedic instrument of claim 10, wherein the button comprises a spring-actuated button at least partially residing within an internal enclosure of the strike block.
13. The orthopedic instrument of claim 1, wherein the externally accessible channel includes a locking slot formed from a portion of one of the impactor block or the strike block.
14. The orthopedic instrument of claim 13, including a lever normally positioned within the externally accessible channel generally blocking passthrough movement of an outwardly projecting stopper formed along a length of the extractor rod.
15. The orthopedic instrument of claim 14, including a button actuable to selectively displace the lever out from within the externally accessible channel, thereby permitting the outwardly projecting stopper to pass therethrough.
16. The orthopedic instrument of claim 1, wherein the modular impactor head includes an aperture having a size and shape for pass-through reception of at least a portion of the extractor rod.
17. The orthopedic instrument of claim 1, wherein the strike surface comprises an angled surface offset from a longitudinal axis of the elongated body or a non-planar strike surface selected from the group consisting of a curved surface, a spherical surface, and a spheroidal surface.
18. The orthopedic instrument of claim 1, wherein the elongated body includes a tab outwardly extending therefrom selectively couplable to an orthopedic component.
19. The orthopedic instrument of claim 1, wherein the impactor block includes an impactor interface having a size and shape for select coupling to the impactor head via snap-fit engagement, threaded engagement, or slide-fit engagement.
20. A slap hammer, comprising: a handle having an externally accessible channel; a first end of the handle having a tapered channel formed therein; a second end of the handle having a receiving channel formed therein; and an extractor rod having an outwardly extending stopper formed along a length thereof, the stopper being of a size and shape relatively smaller than the externally accessible channel while being relatively larger than the tapered channel and the receiving channel, the extractor rod being at least partially insertable into the tapered channel at an angle offset from a longitudinal axis of the handle and tiltable therein to pass the stopper through the relatively larger externally accessible channel for insertion of the extractor rod into the receiving channel in coaxial relation relative to the handle, the handle thereafter movable along the length of the extractor rod as a weight of the slap hammer constrained by the stopper between the first end and the second end.
21. The slap hammer of claim 20, wherein the first end comprises an impactor block selectively couplable with a modular impactor head and the second end comprises a strike block having a strike surface for selectively receiving a strike force thereon.
22. The slap hammer of claim 20, wherein at least a portion of the extractor rod is keyed for insertion within the receiving channel in a predetermined orientation.
23. The slap hammer of claim 20, wherein at least a portion of the extractor rod includes a pair of planar surfaces located along a length thereof positioned to abut a commensurate pair of interior planar surfaces of the receiving channel, the abutting planar surfaces thereby prevent coaxial rotational movement of the extractor rod relative to the elongated body.
24. The slap hammer of claim 20, wherein the externally accessible channel comprises an arcuate channel, the stopper being relatively larger than an upper section and a lower section of the arcuate channel and relatively smaller than a middle section of the arcuate channel.
25. The slap hammer of claim 20, wherein the extractor rod at least partially resides within the first end when the stopper is seated within the tapered channel and at least partially resides within the second end when the stopper is in contact with the first end.
26. The slap hammer of claim 20, including a button generally biasing a lock in a normal closed position at least partially enclosing the receiving channel thereby preventing slide-out removal of the extractor rod therefrom.
27. The slap hammer of claim 20, wherein the lock includes a chamfered latch self-actuable by the extractor rod.
28. The slap hammer of claim 20, wherein the button comprises a spring-actuated button at least partially residing within an internal enclosure of the first end.
29. A process for extracting an orthopedic component with a dual-purpose orthopedic instrument, comprising the steps of: inserting an extractor rod into an externally accessible channel of a weight at an angle offset from a longitudinal axis thereof; tilting the extractor rod into the externally accessible channel until the extractor rod is generally coaxially aligned within the weight; attaching the extractor rod to an orthopedic component; sliding the weight along at least a portion of the extractor rod; and creating an impulse sufficient to extract the orthopedic component.
30. The process of claim 29, wherein the creating step includes the step of impacting the weight against an outwardly extending collar formed along a length of the extractor rod.
31. The process of claim 30, wherein the tilting step includes the step of passing the collar through the externally accessible channel.
32. The process of claim 30, including the step of constraining the collar between an impactor block formed from a first end of the weight and a strike block formed from a second end of the weight.
33. The process of claim 32, wherein the sliding step includes the step of passing at least a portion of the extractor rod through a tapered channel formed through the impactor block and a receiving channel formed through the strike block, both the tapered channel and the receiving channel comprise and size and shape relatively smaller than the collar.
34. The process of claim 29, wherein the tilting step includes the step of orienting the extractor rod in a predetermined orientation keyed for reception within a receiving channel.
35. The process of claim 34, including the step of passing the extractor rod over a chamfered latch of a self-actuable lock.
36. The process of claim 35, including the step of pressing an externally accessible button operable to open the self-actuable lock for decoupling the extractor rod from the weight.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings illustrate the invention. In such drawings:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0043] As shown in the exemplary drawings for purposes of illustration, the present invention for a dual-purpose orthopedic surgery instrument is generally illustrated in
[0044] More specifically, in one use, a surgeon may use the dual-purpose orthopedic surgery instrument 20 as a modular impactor by selectively coupling the modular impactor head 34 to the impactor interface 25 of the impactor block 24. In one embodiment, the impactor block 24 may include a recess 36 that facilitates snap-fit engagement with the modular impactor head 34. Here, the modular impactor head 34 may have a protrusion (not shown) that mates with the recess 36 by extending into the recess 36. For example, the protrusion may have a groove containing an O-ring configured to mate with a lip in the recess 36. The lip may extend into the groove containing the O-ring thereby facilitating snap-fit coupling between the modular impactor head 34 and impactor interface 25. In alternative embodiments, the modular impactor head 34 may couple to the recess 36 and/or the impactor interface 25 via a threaded coupling. Here, the recess 36 may include a set of internal threads and the modular impactor head 34 may include a set of external threads of a size and shape to engage the internal threads of the recess 36 such that the modular impactor head 34 can screw on to the dual-purpose orthopedic surgery instrument 20 in thread-tight relationship. In another embodiment, the impactor interface 25 may include a channel extending to the peripheral edge thereof and the modular impactor head 34 may couple thereto by sliding into said channel in the impactor interface 25. Although, of course, the modular impactor head 34 may couple to the impactor interface 25 by other methods known in the art for securing components adjacent to one another.
[0045] The modular impactor head 34 illustrated in
[0046] In general, as best illustrated in
[0047] As further illustrated in
[0048] When in a normal non-use or undepressed position, a spring 56 (
[0049] Insertion may simply involve pushing the extractor rod 30 into the keyed rod-receiving channel 52 and into engagement with the chamfer 55 residing therein. So long as the insertion force is greater than the extension force exerted by the spring 56, the extractor rod 30 will travel down along the incline of the chamber 55, thereby causing the spring-loaded button 46 to place a compressive force on the spring 56. The spring-loaded button 46 is able to move side-to-side within the enclosure 44 to displace the latch 54 by a distance sufficient to allow the extractor rod 30 to pass through the opening 50 and into a cavity 59. Once the extractor rod 30 reaches the cavity 59 and is no longer in engagement along the incline of the chamfer 55, the spring 56 is allowed to expand outwardly to relocate the spring-loaded button 46 in the enclosure 44 to a normal closed or locked position whereby the latch 54 at least partially extends out and around the extractor rod 30 to retain the extractor rod 30 within the keyed rod-receiving channel 52. The extractor rod 30 will remain therein until the external corrugated button 48 is depressed inwardly again compressing the spring 56 within the spring retaining chamber 57 to displace the latch 54 out from generally encompassing the extractor rod 30. The spring-loaded button 46 may include a slide channel 61 (
[0050] In an alternative embodiment, the spring-loaded button 46 may include a locking feature similar to that of a pen that retains the spring-loaded button 46 in an open position where the opening 50 remains substantially aligned with the keyed rod-receiving channel 52 when moved a sufficient distance within the enclosure 44. Here, the spring 56 remains continually depressed without the need to continually depress the spring-loaded button 46. Pressing the spring-loaded button 46 a second time may disengage or unlock the spring-loaded button 46 so that the spring 56 may bias the spring-loaded button 46 back to the closed position where the latch 54 is able to encompass the extractor rod 30 if in the keyed rod-receiving channel 52. The process can be repeated depending on whether the extractor rod 30 is to be inserted or removed from the keyed rod-receiving channel 52. Alternatively, insertion of the extractor rod 30 may require that the surgeon continuously depress the spring-loaded button 46 to maintain the opening 50 in an aligned position with the keyed rod-receiving channel 52.
[0051] In one embodiment, the extractor rod 30 may include additional couplings for purposes of being adapted to extract trial components, actual implant components, intramedullary rods, and/or inserts. For instance, the extractor rod 30 may include a tibial extractor 58 formed from one end thereof and a femoral extractor 60 formed from an opposite end thereof.
[0052] To form the slap hammer 32 by way of engaging the dual-purpose orthopedic surgery instrument 20 with the extractor rod 30, the surgeon may first insert the tibial extractor 58 in through the elongated channel 28 in the dual-purpose orthopedic surgery instrument 20 and into a bottom channel 62 therein and eventually out through the impactor block 24 by way of the open recess 36 positioned below the bottom channel 62 as illustrated best in the cross-sectional view of
[0053] Once inserted, the extractor rod 30 is removably constrained between the impactor block 24 and the strike block 26. Here, the dual-purpose orthopedic surgery instrument 20 is in slidable relation relative to the extractor rod 30. As illustrated in
[0054] As illustrated in
[0055] In an alternative embodiment, the elongated channel 28 may be wider near the middle of the elongated handle 22 and narrower toward the ends thereof, whereby the stopper 68 may be small enough to fit within the relatively wide portion of the elongated channel 28 but not through the narrower portions closer to each of the impactor block 24 and the strike block 26. The stopper 68 may be integrally formed with the extractor rod 30, or selectively coupled thereto as a separate component. For example, in an embodiment wherein the stopper 68 and extractor rod 30 are metal, the stopper 68 may be welded to the extractor rod 30.
[0056] As illustrated in
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[0058] As illustrated in
[0059] In an alternative embodiment illustrated in
[0060] In this respect
[0061] Accordingly, in this embodiment, to form the slap hammer 32 by way of engaging the dual-purpose orthopedic surgery instrument 20 with the extractor rod 30, the surgeon would first press the lever button 94 to move the lever 92 out of the locking slot 90 and then insert the tibial extractor 58 through the locking slot 90 and out through the impactor block 24. The open locking slot 90 allows the stopper 68 to pass through the strike block 26′ and into the elongated channel 28. Releasing the button 94 allows the lever 92 to return to the closed position illustrated in
[0062] Lastly, an exemplary method of using the dual-purpose orthopedic surgery instrument 20 may include coupling the modular impactor head 34 to the impactor interface 25 of the impactor block 24, locating the modular impactor head 34 on the femoral trial 78, hitting the strike surface 42 with a hammer and impacting the femoral trial 78 into the distal end of a patient femur. The surgeon may then decouple the modular impactor head 34 and insert the extractor rod 30 in through the elongated channel 28 and into the bottom channel 62 and the recess 36, then tilt the extractor rod 30 into the keyed rod-receiving channel 52 (and optionally depressing the spring-loaded button 46 to facilitate opening the same), and then reposition the spring-loaded button 46 to lock the extractor rod 30 to the dual-purpose orthopedic surgery instrument 20. The femoral extractor 60 may then couple to the femoral trial 78 and the surgeon may slide the dual-purpose orthopedic surgery instrument 20 along the length of the elongated channel 28 for use as the slap hammer 32. Sliding the dual-purpose orthopedic surgery instrument 20 along the extractor rod 30 creates an impulse when the stopper 68 collides with either of the shoulders 69, 69′. The surgeon may repeat the sliding process until the femoral trial 78 is extracted from the distal end of the patient femur. The surgeon may then remove the extractor rod 30, couple the modular impactor head 34 to the impactor block 24, locate the modular impactor head 34 on an actual femoral implant component, and apply a force to the strike surface 42 to impact the actual femoral implant component into the distal end of the patient femur. Allowing the surgeon to perform all of these processes with a single dual-purpose orthopedic surgery instrument 20 reduces the number of individual devices required by the procedure and streamlines knee arthroplasty and/or knee revision.
[0063] Although several embodiments have been described in detail for purposes of illustration, various modifications may be made without departing from the scope and spirit of the invention. Accordingly, the invention is not to be limited, except as by the appended claims.